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Coal Mine Particulate Matter Control Best Management Practice Determination
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LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Contents
EXECUTIVE SUMMARY ................................................................................................ 5
1. INTRODUCTION ............................................................................................... 8
1.1 Background................................................................................................................ 8
1.2 PRP Requirements ...................................................................................................... 8
2. Overview of Operations ................................................................................... 13
2.1 Operations ............................................................................................................... 13
2.2 Mine Activities with Potential Air Emissions .................................................................. 15
2.3 Overview of Air Quality Management and Monitoring ..................................................... 16
3. Existing Emissions and Control Measures ........................................................... 19
3.1 Introduction ............................................................................................................. 19
3.2 Study Limitations ...................................................................................................... 19
3.3 Current Measures and Control Efficiencies .................................................................... 19
3.4 Particulate Matter Emissions ...................................................................................... 34
3.5 Ranking of Mine Activities .......................................................................................... 34
3.6 Top Four Mining Sources ............................................................................................ 34
4. Potential Additional Particulate Matter Controls .................................................. 40
4.1 Introduction ............................................................................................................. 40
4.2 Potential Additional PM Controls for Top Four Activities .................................................. 40
4.3 Emission Reductions Achievable due to Additional Controls ............................................ 51
5. Practicability of Best Practice Measures ............................................................. 52
6. Implementation timeframe .............................................................................. 52
7. Appendices .................................................................................................... 55
7.1 Appendix A: Presentation of Information on Cost of Implementation ............................... 55
7.2 Appendix B: Emission Estimation ................................................................................ 57
7.3 Appendix C: Control Efficiencies ................................................................................. 88
8. References .................................................................................................... 91
9. Control and revision history ............................................................................. 97
9.1 Document information ............................................................................................... 97
9.2 Revisions ................................................................................................................. 98
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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List of Figures
Figure 1. LCO Locality Map ...................................................................................... 12
Figure 2. LCO CHPP operations ................................................................................. 14
Figure 3. Location of LCO Air Quality Monitoring Stations ............................................. 17
Figure 4. Gravel surfacing of unsealed roads at LCO ................................................... 20
Figure 5. Water application rates on unsealed roads at LCO for the period December 2010
to October 2011, with chemical surfactant (RT9) in use (Source: Reynolds Soil
Technologies, October 2011) .................................................................................... 21
Figure 6. Visual monitoring of road dust levels at LCO ................................................. 22
Figure 7. Dust control efficiency due to RT9 application on unsealed haul roads at LCO for
the period December 2010 to October 2011 (Source: Reynolds Soil Technologies, October
2011) .................................................................................................................... 22
Figure 8. Overburden dumping at LCO ...................................................................... 24
Figure 9. LCO’s 2012 Rehabilitation Plan ................................................................... 27
Figure 10. Proximity of rehabilitation to dump face (November 2011). Photograph shows
rehabilitation on either side of the access road, with rehabilitation area on the left in the
immediate vicinity of the dump face (mounds evident). ................................................ 29
Figure 11. Vegetation on surface of overburden emplacement area. Seeded March 2011.
Photograph taken in November 2011. ........................................................................ 29
Figure 12. Vegetation on surface of overburden emplacement area. Seeded March 2011.
Photograph taken in November 2011. ........................................................................ 29
Figure 13. Temporary rehabilitation in the vicinity of the LCO ROM pad undertaken in Q4 of
2009 and Q1 of 2010. Photograph taken in November 2011. Enclosed ROM coal conveyor
shown in the foreground. .......................................................................................... 30
Figure 14. Temporary rehabilitation in the vicinity of the LCO ROM pad undertaken in Q4 of
2009 and Q1 of 2010. Photograph taken in November 2011. ....................................... 30
Figure 15. LCO ROM stockpile water sprays ............................................................... 31
Figure 16. Enclosed product coal conveyor ................................................................. 31
Figure 17. Partially enclosed coarse reject conveyor .................................................... 31
Figure 18. LCO ROM coal hopper .............................................................................. 32
Figure 19. ROM coal conveyor entering enclosed crusher station. ................................. 32
Figure 20. ROM coal conveyor entering enclosed crusher station. ................................. 32
Figure 21. Contours of normalised surface wind speed (us/ur) for conical and oval, flat
topped stockpiles (after USEPA AP42 Chapter 13.2.5 Industrial Wind Erosion, November
2006). ................................................................................................................... 67
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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List of Tables
Table 1. Current Control Measures and Allocated Control Efficiencies (where available) ... 33
Table 2. Annual Particulate Matter Emissions given Partially Uncontrolled and Controlled
2011 Operations ...................................................................................................... 36
Table 3. Annual Particulate Matter Emissions given Controlled Operations (2011 – 2015) 37
Table 4. Ranking of Mine Activities based on Particulate Matter Emissions given Partially
Uncontrolled and Controlled 2011 Operations(a) ......................................................... 38
Table 5. Ranking of Mine Activities based on Particulate Matter Emissions for Controlled
Operations (2011-2015)(a) ....................................................................................... 39
Table 6. Wheel Generated Dust from Unsealed Roads - Comparison of Current and Best
Practice Controls for LCO’s Top Four Sources, and Identification of Additional Measures ... 43
Table 7. Bulldozing Overburden - Comparison of Current and Best Practice Controls for
LCO’s Top Four Sources, and Identification of Additional Measures................................. 47
Table 8. Loading/Dumping Overburden - Comparison of Current and Best Practice Controls
for LCO’s Top Four Sources, and Identification of Additional Measures ............................ 48
Table 9. Wind Erosion of Overburden Emplacement Areas - Comparison of Current and Best
Practice Controls for LCO’s Top Four Sources, and Identification of Additional Measures ... 49
Table 10. Summary of Additional Measures Identified for LCO and Increase in Control
Efficiency Achievable ................................................................................................ 50
Table 11. Annual emission reductions due to implementation of additional measures at LCO
............................................................................................................................. 51
Table 12. Implementation Timeline for Additional Control Measures at LCO .................... 53
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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EXECUTIVE SUMMARY
Liddell Coal, located in the Upper Hunter Valley, is operated by Liddell Coal Operations
(LCO) Pty Limited under the conditions of development consent DA 305-11-01. LCO holds
an Environmental Protection Licence (EPL number 2094) under the Protection of the
Environment Operations Act 1997.
On 8 August 2011 the Office of Environment and Heritage (OEH) issued LCO with a notice of
licence variation to EPL 2094, in respect of the Coal Mine Particulate Matter – Best
Management Practice Pollution Reduction Program having been included in this EPL under
Section 58 of the aforementioned act. LCO is required, in terms of the Pollution Reduction
Program, to undertake a Best Management Practice (BMP) Determination comprising the
following main components:
Estimate baseline emissions and determine the four mining activities that currently
generate the most particulate matter;
Estimate the reduction in emissions that could be achieved by applying best practice
measures;
Assess the practicability of each of these measures; and
Propose a timetable for the implementation of any practical measures.
The required particulate matter BMP Determination has been completed and is documented
within this report.
Emission Estimation
A comprehensive emissions inventory was compiled for current LCO operations to provide
an estimate of the extent of such emissions and identify the four mining activities that
currently generate the most particulate matter. Emission estimates were undertaken for
base case year 2011, with emissions projected for the period 2011 to 2015 to assess any
substantial changes in source ranking over coming years.
TSP, PM10 and PM2.5 emission estimates (tonne per year) were quantified for each mining
activity using USEPA AP42 emission estimation techniques, as specified by the OEH’s Coal
Mine Particulate Matter Control Best Practice – Site Specific Determination Guideline –
November 2011.
Top Four Mining Activities
The top four mining activities that contribute the highest emissions of TSP, PM10 and PM2.5
for the 2011 base case year were identified as follows:
1. Wheel Generated Dust (unsealed roads)
2. Loading/Dumping Overburden
3. Bulldozing Overburden
4. Wind Erosion of Overburden Emplacement Areas
When rankings based on TSP emissions are taken into account for the 2011-2015 period,
bulldozing of coal and bulldozing of coarse reject material also fall within the top four
sources in some instances. Control measures applicable for dozing operations on
overburden are expected to be the same for dozing operations on other materials.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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The top four mining activities identified are estimated to have accounted for approximately
85% of the total TSP, PM10 and PM2.5 emissions from Liddell Coal’s 2011 operations taking
into account current control measures.
Additional Control Measures
Best practice measures applicable for managing particulate matter emissions were reviewed
based on a detailed review of the literature and taking into account measures being
implemented by mining operations locally and internationally. In identifying measures
implementable at coal mining operations, attention was paid to technically and economically
viable (or potentially viable) measures.
Based on the inventoried best practice control measures, a gap analysis was undertaken of
LCO’s current control measures, and potential additional controls identified for
consideration. Additional control measures identified are outlined in table below.
Mining Activity Additional Control Measures Identified
Wheel Generated Dust (Unsealed Roads)
1. Truck operators currently reduce speed as a contingency action given adverse conditions or excessive dust. This measure could be enhanced through linking contingency actions to specific visual triggers.
2. Periodic objective monitoring to demonstrate control efficiency (e.g. in situ
road surface entrainment testing / mobile monitoring).
3. Extend the functionality of LCO’s real-time PM10 and meteorological
monitoring system to integrate triggers and alarms (i.e. reactive/predictive air quality control system establishment)
4. Specify adverse conditions (in terms of meteorological conditions and/or PM10 concentrations) when haul activities will be modified to reduce the potential
for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
5. Target an overall haul road dust control efficiency of 80%.
Bulldozing Overburden
6. Specify visual triggers for dozer operations.
7. Specify adverse conditions (in terms of meteorological conditions and/or PM10
concentrations) when dozer operations will be modified to reduce the
potential for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
Loading/Dumping
Overburden 8. Specify adverse conditions (in terms of meteorological conditions and/or PM10
concentrations) when loading and dumping operations will be modified to reduce the potential for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
9. Formalise a procedure for identifying material with high dust potential for
risk-based additional management (e.g. sheltered dumping; emplacement at less wind-exposed areas; wet suppression).
Wind Erosion of Overburden Emplacement
Areas
10. Establish and implement a procedure for regular identification of areas for risk-based management.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Emission Reductions Achievable
Emission reductions achievable through the implementation of the additional control
measures identified were quantified, to the extent that control efficiencies are available for
the quantification of such reductions. The extent of the emission reductions estimated are
as follows:
Rank Mine Activity Category
Annual Emissions Reductions due to Additional
Controls (tonnes/year)
TSP PM10 PM2.5
1 Wheel Generated Dust 1,269(a) 389(a) 39(a)
2 Loading and Dumping of Overburden 11 – 66(b) 5 - 32(b) 1 - 5(b)
3 Bulldozing of Overburden NQ NQ NQ
4 Wind Erosion of Overburden 19 9 1
Total 1,299 – 1,354 403 - 430 41 - 45
NQ – not quantifiable.
(a) The dust control efficiency of the haul road management system (incorporating chemical
suppression) has been empirically calculated to be above 90% by external contractor
Reynolds Soil Technologies (RST, 2011) (refer to Section 3.31). LCO however currently
applies a control efficiency of 75% to provide a conservative (lower bound) estimate for
emission reporting purposes. It is feasible that the actual control efficiency achieved at
LCO is equivalent to or greater than 80%, and therefore that this emission reduction has
already been achieved during 2011. This will however only be established following the
implementation of objective monitoring during 2012.
(b) Control efficiency estimated to be in the range of 5% to 30%, achievable by avoiding
overburden dumping at wind-exposed areas when hourly average wind speeds exceeded
a threshold in the range of 6 m/s to 10 m/s.
Practicability of Additional Controls for LCO
All additional control measures identified were evaluated and concluded to be practicable for
implementation by LCO taking into implementation costs, regulatory requirements,
environmental impacts, safety implications and compatibility with current and future
operational practices.
All additional control measures identified will therefore be implemented at LCO to reduce
particulate matter emissions, as per the implementation timeline provided in the report.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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1. INTRODUCTION
1.1 Background
Liddell Coal, located in the Upper Hunter Valley, is operated by Liddell Coal Operations
(LCO) Pty Limited under the conditions of development consent DA 305-11-01.
Liddell Coal is an open cut coal mine located approximately 25 kilometres north-west of
Singleton, NSW (Figure 1). LCO is operated by Liddell Coal Operations Pty Ltd, on behalf of
the Liddell Joint Venture between Xstrata Coal Australia Pty Ltd (67.5%) (Xstrata) and
Mitsui Matsushima Australia Pty Ltd (32.5%) (MMA).
LCO’s Environmental Protection Licence (EPL) is administered under the Protection of the
Environment Operations Act 1997. The EPL outlines specific conditions in regard to
environmental reporting and monitoring. LCO currently holds the following EPL:
Licence Number: 2094
File Number: 27051
Licence Anniversary: 30 June
Review Due Date: 07 September 2014
The NSW Office of Environment and Heritage (OEH) has included Pollution Reduction
Programs (PRPs) in coal mine licences during 2011, requiring site-specific Best Management
Practice (BMP) Reviews to be conducted to identify the most practicable means to reduce
particle emissions.
1.2 PRP Requirements
On 8 August 2011 OEH issued LCO with a notice of licence variation to EPL 2094, in respect
of the Coal Mine Particulate Matter – Best Management Practice Pollution Reduction Program
having been included in this EPL under Section 58 of the Protection of the Environment
Operations Act 1997. The requirements of the aforementioned PRP are outlined below.
U1 Coal Mine Particulate Matter Control Best Practice
U1.1 The Licensee must conduct a site specific Best Management Practice (BMP)
determination to identify the most practicable means to reduce particle emissions.
U1.2 The Licensee must prepare a report which includes, but is not necessarily limited to,
the following:
Identification, quantification and justification of existing measures that are being
used to minimise particle emissions;
Identification, quantification and justification of best practice measures that could
be used to minimise particle emissions;
Evaluation of the practicability of implementing these best practice measures; and
A proposed timeframe for implementing all practicable best practice measures.
In preparing the report, the Licensee must utilise the document entitled Coal Mine
Particulate Matter Control Best Practice – Site Specific Determination Guideline –
August 2011.
U1.3 All cost related information is to be included as Appendix A of the Report required by
condition U1.2 above.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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U1.4 The report required by condition U1.2 must be submitted by the Licensee to the Office
of Environment and Heritage’s Regional Manager Hunter, at PO Box 488G,
NEWCASTLE by 6 February 2012.
U1.5 The report required by condition U1.2 above, except for cost related information
contained in Appendix A of the Report, must be made publicly available by the
Licensee on the Licensee’s website by 13 February 2012.
1.21 Scope of Assessment
The BMP review for LCO followed the process outlined in the OEH’s Coal Mine Particulate
Matter Control Best Practice – Site Specific Determination Guideline (hereafter referred to as
the “OEH Guideline”). This process requires that the following steps be followed, as a
minimum:
1. Identify, quantify and justify existing measures that are being used to minimise particle emissions
1.1. Estimate baseline emissions of TSP. PM10 and PM2.5 (tonne per year) from each mining
activity. This estimate must:
1.1.1. Utilise USEPA AP42 emission estimation techniques (or other method as approved in
writing by the EPA)
1.1.2. Calculate uncontrolled emissions (with no particulate matter controls in place); and
1.1.3. Calculate controlled emissions (with current particulate matter controls in place).
Note: These particulate matter controls must be clearly identified, quantified and justified with supporting information. 1.2. Using the results of the controlled emissions estimates generated from Step 1.1, rank the
mining activities according to the mass of TSP. PM10, and PM2.5 emitted by each mining
activity per year from highest to lowest.
1.3. Identify the top four mining activities from Step 1.2 that contribute the highest emissions of
TSP, PM10 and PM2.5.
2. Identify, quantify and justify the measures that could be used to minimise particle emissions
2.1. For each of the top four activities identified in Step 1.3, identify the measures that could be
implemented to reduce emissions taking into consideration:
2.1.1. The findings of Katestone (June 2011). NSW Coal Mining Benchmarking Study –
International Best Practice Measures to Prevent and/or Minimise Emissions of Particulate
Matter from Coal Mining, Katestone Environmental Pty Ltd, Terrace 5 , 249 Coronation
Drive, PO Box 2217, Milton 4064, Queensland, Australia.
2.1.2. Any other relevant published information; and
2.1.3. Any relevant industry experience from either Australia or overseas.
2.2. For each of the top four activities identified in Step 1.3, estimate emissions of TSP, PM10 and
PM2.5 from each mining activity following the application of the measures identified in Step
2.1.
3. Evaluate the practicability of implementing these best practice measures
3.1. For each of the best practice measures identified in Step 2.1, assess the practicability
associated with their implementation, by taking into consideration:
3.1.1. Implementation costs;
3.1.2. Regulatory requirements;
3.1.3. Environmental impacts;
3.1.4. Safety implications; and
3.1.5. Compatibility with current processes and proposed future developments.
3.2. Identify those best practice measures that will be implemented at the premises to reduce
particle emissions.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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4. Propose a timeframe for implementing all practicable best practice measures
4.1. For each of the best practice measures identified as being practicable in Step 3.2, provide a
timeframe for their implementation.
In evaluating practicability in Step 3, the licensee must document the following specific information: Estimated capital, labour, materials and other costs for each best practice measure on an
annual basis for a ten year period. This information must be set out in the format provided in
Appendix A and included as an attachment to the report;
The details of any restrictions on the implementation of each best practice measure due to an
existing approval or licence;
Quantification of any new or additional environmental impacts that may arise from the
application of a particular best practice measure, such as increased noise or fresh water use;
The details of safety impacts that may result from the application of a particular best practice
measure;
The details of any incompatibility with current operational practices on the premises; and
The details of any incompatibility with future development proposals on the premises.
1.22 Costing of Measures
The cost information referenced in the OEH Guideline is required to allow the NSW
Environmental Protection Authority (EPA) to verify that a particular best practice measure is
not practicable at a particular site.
In subsequent advice provided, the EPA has indicated that any licensee may choose not to
submit cost information for best practice measures that are either currently being
implemented, or that are considered by the licensee to be practicable (personal
communication, Mitchell Bennett, Head, Regional Operational Unit – Hunter, NSW EPA, 27
January 2012) (refer to Appendix A).
1.23 Additions and Clarifications for OEH Mining Activity Categories
Mining activities are defined in the OEH Guideline as including any of the following activities:
Wheel generated particles on unpaved roads
Loading and dumping overburden
Blasting
Bulldozing coal
Trucks unloading overburden
Bulldozing overburden
Front-end loaders on overburden
Wind erosion of exposed areas
Wind erosion of coal stockpiles
Wind erosion of overburden emplacement areas
Unloading from coal stockpiles
Dragline
Trucks unloading coal
Loading coal stockpiles
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Graders
Drilling
Coal crushing
Material transfer of coal
Scrapers on overburden
Train loading
Screening
Material transfer of overburden
Emission factors applied for crushing operations encompass the entire crushing circuit
including screening operations. The “coal crushing” and “screening” activity categories were
therefore combined for the purpose of this study.
Loading and unloading of coal stockpiles was taken to refer to stacking and reclaiming
operations respectively.
“Trucks unloading coal” was taken to mean trucks unloading to the ROM coal hopper, with
“material transfer of coal” applied for conveyor transfer points.
The list of mining activities defined within the OEH Guidelines was extended to include
“trucks loading coal”, specifically applicable for excavators/shovels/loaders loading coal
trucks.
“Loading and dumping overburden” was taken to mean the loading of trucks with
overburden and trucks dumping overburden respectively. Given that there are no other
transfers of overburden, the “material transfer of overburden” activity category was
omitted.
Emissions from topsoil handling (loading, dumping, dozer operations) was included in the
mining activity categories given for overburden.
The list of mining activities was extended to make provision for reject handling and rock
crushing, with the addition of the following activities: “bulldozing rejects”, “material transfer
of rejects” and “other crushing (waste rock)”.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Figure 1. LCO Locality Map
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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2. OVERVIEW OF OPERATIONS
2.1 Operations
Land preparation at LCO is undertaken generally in accordance with the LCO mine
operations plan (MOP). Land preparation ahead of mining operations involves the
construction of appropriate erosion and sediment control structures, the clearing of
vegetation and stripping and stockpiling of topsoil. Land disturbance is minimised by
clearing the smallest practical area of land for the shortest possible time. This is achieved
by:
limiting the cleared width to that required to accommodate excavation plus areas
required for access, overburden emplacement and topsoil stockpiling;
programming the works so that only the areas which are actively being excavated
are cleared; and
implementation of erosion and sediment controls in disturbed areas to control and
manage dirty water.
Vegetation cleared during land preparation was cleared in accordance with Liddell Coal
Environmental Procedure for Site Clearing and the control measures outlined in the
Environmental Assessment for Modification to Liddell Coal Development Consent (EA).
Approximately 93 hectares equal to approximately 88,600 m³ of topsoil was removed ahead
of open cut mining during 2010/2011 period. The topsoil was stockpiled and a portion was
recovered and used in rehabilitation during the reporting period. To ensure topsoil is
managed effectively at LCO the following measures are taken:
soils are stripped as much as practicable in optimum moisture conditions, not in wet or
dry conditions;
stripped material is placed directly onto reshaped overburden and spread where
possible;
soils are strategically located in stockpiles not exceeding three metres in height; and
stockpiles are sown and fertilised as soon as possible to prevent weed growth.
Open cut mining is undertaken at LCO using hydraulic excavators, shovel and trucks. Once
all vegetation and topsoil is cleared, weathered material is removed. When unweathered
rock is encountered a flat bench is established using earthmoving equipment, allowing
access for drilling equipment to prepare the area for blasting. Three drill rigs are used. The
blast holes are loaded with explosives and are detonated in a controlled sequence to break
up the overburden.
One hydraulic shovel and two hydraulic excavators load overburden to rear dump trucks for
transport to the overburden emplacement areas which are generally located in worked out
pit areas. During 2010/2011 approximately 100 million tonnes of overburden was removed.
Exposed coal is mined using hydraulic excavators which load trucks. Run-of-mine (ROM)
coal is transported from the open cut pits by haul trucks to the coal handling and
preparation plant (CHPP) ROM Coal Hopper for direct feed into the LCO Preparation Plant or
to one of the on-site ROM Coal stockpiles (Figure 2). The coal is stockpiled in a ROM
stockpile prior to processing by the CHPP.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Figure 2. LCO CHPP operations
Liddell Coal Operations
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LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Following processing by the CHPP, the coal is stockpiled in a product stockpile with a
capacity for 400,000 tonnes before being railed to the Port of Newcastle. The CHPP
produces both semi soft coking coal and thermal coal. The CHPP has a capacity of 7 Mtpa
and operates 24hrs a day, 7 days a week with the exception of a fortnightly maintenance
shutdown generally lasting 10 to 12 hours. .
The total ROM coal processed at Liddell’s CHPP during the 2010/2011 period was 6,326,228
tonnes, with 4,311,233 tonnes of product coal being produced. A total of 107,508 coarse
reject and 35,914 tonnes of fine rejects were generated. Coarse reject is dewatered and
backhauled for co-disposal at in pit spoils. Fine rejects (tailings) from the LCO CHPP are
pumped to the Antiene Void and Reservoir Tailings Dam.
The LCO haul fleet comprises 18 Hitachi EH5000 300t capacity rear dump trucks and 12
Caterpillar 789C 170t dump trucks. The haul roads are maintained using graders and water
carts, with a dust surfactant being applied, to minimise dust generation and provide a safe
working roadway. Three 70,000 litre capacity Caterpillar 777F water trucks are used.
Gravel sheeting of haul roads is also applied to reduce dust generation.
2.2 Mine Activities with Potential Air Emissions
Several mining activities at LCO have the potential to result in particulate matter emissions,
including:
Dozers stripping topsoil;
Topsoil stockpiling and handling;
Dozers shaping overburden (rehabilitation);
Topsoil dumping and handling (rehabilitation)
Drilling and blasting of overburden;
Bulldozer operations on coal and overburden (in pit);
Loading and dumping of overburden;
Loading of ROM coal;
Hauling of overburden to emplacement areas;
Hauling of coal to ROM pad / ROM hopper;
Trucks unloading coal to ROM stockpile;
Trucks unloading coal to ROM hopper;
Dozers on ROM stockpile – loading coal to ROM hopper;
Coal crushing and screening;
Conveyors and conveyor transfer points;
Dozers on product coal stockpiles;
Train loading;
Loading coarse reject to trucks;
Hauling and handling of rejects;
Dozer working reject material;
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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Handling and crushing of rock for gravel surfacing of roads;
Grader operations;
General vehicle activity on site (light vehicles, fuel trucks, water trucks, delivery
trucks);
Coal stockpiles, topsoil stockpiles, active mining area, overburden emplacement areas,
Antiene North (dry tailings impoundment),and unsealed roads (wind erosion
potential); and
Spontaneous combustion (when mining through old underground workings in Liddell
Seam).
2.3 Overview of Air Quality Management and Monitoring
Ongoing management of air quality is undertaken at LCO in line with the Liddell Coal
Environmental Monitoring Program, Dust Management Procedure, and Spontaneous
Combustion Management Plan. Air quality monitoring is undertaken in accordance with the
Liddell Coal Air Quality Monitoring Program.
The Air Quality Monitoring Program was developed in accordance with schedule 3 condition
19 of the development consent. As such, the Air Quality Monitoring Program includes a
combination of high volume air samplers (HVAS) and dust deposition gauges to monitor the
dust emissions of the development, and an air quality monitoring protocol for evaluation of
compliance with the air quality impact assessment and land acquisition criteria. LCO’s dust
monitoring system is comprised of 10 dust gauges and four high volume air samplers
(HVAS) including two TSP samplers and two PM10 samplers. Air quality monitoring locations
are illustrated in Figure 3.
In addition, LCO installed two Tapered Element Oscillating Microbalance’s (TEOM) for fine
particulates (PM10) in 2010. The TEOM’s were installed for the purpose of providing
continuous real time dust monitoring results to determine possible offsite impacts from dust
emissions. LCO also installed a new meteorological station in 2010 at the office and
workshop complex to provide representative, real time meteorological data for air quality
management purposes.
Real-time meteorological monitoring is conducted with data logged on a 5-minute average
basis. Parameters recorded include wind speed, wind direction, sigma theta (wind
deviation), air temperature at 2m and 10m above ground, relative humidity, barometric
pressure, rainfall, solar radiation, and evapo-transpiration.
All sampling equipment, procedures, data analysis and reporting is carried out in accordance
with the relevant Australian Standards and Liddell’s EMS procedure – Environmental
Monitoring and Evaluation.
LCO personnel have access to off-site particulate monitoring data. Daily real time dust
reports from offsite dust monitors are emailed to senior management daily for inspection.
Visible dust monitoring is ongoing at LCO. Documented dust inspections are undertaken
regularly, and Mining Supervisors are continually monitoring visible dust from the
operations. Documented corrective action and auditing is undertaken in adverse dust
conditions.
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Figure 3. Location of LCO Air Quality Monitoring Stations
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Areas of spontaneous combustion have been found when mining through the old
underground workings in the Liddell Seam. The Spontaneous Combustion Management Plan
outlines the standards to be maintained, the monitoring system and the procedures to be
followed in the case of a spontaneous combustion incident. A procedure has been
developed for managing drill and blast operation of area suspected to be liable to
spontaneous combustion. The mine design incorporates the use of benches for sealing off
the highwall to minimise the ingress of oxygen, and the flooding of heated areas prior to
mining with recycled mine water. Every effort is made in managing heat affected
overburden or coal which is cooled and saturated with water where practicable prior to
mining to minimise dust generation.
Specific air quality management measures applied by LCO include the following:
Regular dust inspections are carried out and excavation and tipping activities may be
ceased or modified if excessive dust is observed;
Real time dust monitoring is undertaken to assist with the management of dust on-
site;
Disturbance of the minimum area necessary for construction and prompt
rehabilitation of construction areas;
Watering of roads and trafficked areas to minimise the generation of dust;
Permanent roads are constructed from hard non-friable material and have defined
marker posts to prevent vehicle deviations;
Chemical suppression is applied on unsealed roads to reduce the dust generation
potential;
Long term topsoil stockpiles are vegetated to reduce dust generation;
Permanent overburden emplacements are shaped to 10 degrees or less and seeded;
Dust suppression sprays situated on the ROM dump hopper and transfer conveyor
points are actuated to reduce potential dust generation; and
All equipment is maintained in good working order to reduce emissions.
Further details of these and other air quality management practices at LCO is provided in
subsequent sections.
Operational procedures for dust control are reviewed when required. Training courses are
presented to all personnel, and monthly toolbox talks are undertaken to report on and
reinforce air quality management as required.
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3. EXISTING EMISSIONS AND CONTROL MEASURES
3.1 Introduction
A comprehensive emissions inventory was compiled for current LCO operations to provide
an estimate of the extent of such emissions and identify the four mining activities that
currently generate the most particulate matter. Results are presented in this section
including:
TSP, PM10 and PM2.5 emission estimates (tonne per year) for each mining activity
using USEPA AP42 emission estimation techniques, including partially uncontrolled
emissions and emissions with current controls in place.
Ranking of mining activities according to the mass of TSP, PM10, and PM2.5 emitted by
each mining activity per year.
Identification of the top four mining activities that contribute the highest emissions
of TSP, PM10 and PM2.5.
3.2 Study Limitations
The OEH Guideline requires that uncontrolled and controlled emissions be quantified. The
accurate quantification of uncontrolled emissions is not feasible given that a significant
number of management measures are integrated within mine design, mine planning and
site operations which are not easily quantifiable. This includes LCO’s use of trucks with
larger capacity, progressive rehabilitation, source avoidance measures (e.g. minimising
areas of disturbance and reducing haul distances), and the site’s modification and ceasing of
operations during adverse meteorological conditions or high particulate matter
concentrations. For the purpose of the current study, partially uncontrolled emissions are
presented, with only additional, quantifiable control measures excluded.
A further limitation is that control efficiencies cannot be established for all types of
management measures applied. By example, emission reductions realised by undertaking
sheltered dumping during strong winds, and haul truck operators actively varying truck
speeds to address visible dust levels, are not quantifiable.
In some cases emission estimates may provide an upper bound (conservative) estimate of
emissions due to upper bound operating hours being assumed for certain activities. For
example, operational hours available for bulldozer operations are known to include periods
during which dozers are not actively engaged in work. In the emission estimation however
equivalent dozer emission rates are allocated for all reported operating hours.
3.3 Current Measures and Control Efficiencies
Existing particulate matter control measures being implemented at LCO are documented in
this section, with control efficiencies associated with such measures (where quantifiable)
provided.
3.31 Unsealed Roads
Control measures applied at LCO to minimise particulate matter emissions from unsealed
roads include the following:
Obsolete roads are ripped and revegetated.
Permanent roads are constructed from hard non-friable material and have defined
marker posts to prevent vehicle deviations.
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Sheeting the main haul roads with crushed rock gravel (Figure 4). Gravel surfacing
is applied across all of the major haul roads on site during construction, with
resurfacing as necessary.
Figure 4. Gravel surfacing of unsealed roads at LCO
Application of a chemical surfactant (Petrotac) on the unsealed road leading to the
workshop.
A Haul Road Management System (HRMS) and a chemical surfactant (water extender)
is applied on on-site unsealed roads. Reynolds Soil Technologies’ RT9 product is used.
RT9 comprises a blend of polymers and surfactants, supplied as a viscous liquid, that is
simply diluted into water carts at very low dosage rates and sprayed onto haul roads
as part of the standard haul road water procedure. Application is intended to:
- Improve water penetration
- Bind fine dust particles
- Consolidate haul road surfaces
RT9 is added to water carts at a dosage rate of 1:3000 using an automated dosing
system. Product is applied on a continual basis to about 32 km of haul road to achieve
water savings, dust suppression, improved road conditions. The HRMS is managed by
a contractor, Reynolds Soil Technologies, with a monthly performance report issued to
Liddell Coal. Key Performance Indicators which are tracked are as follows:
- Watercart hours
- Water usage
- Water applied/m² (Figure 5)
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- Distance covered by the watercart
- Time taken to empty the watercart
- Other variables tracked:
- Time between applications
- Product application
- Rainfall, evaporation and temperature
- Visible dust (Figure 6)
- Grading activities
Change to owner operator has provided a greater control of water cart usage.
Operational procedures for watering of the roads are in place (Road Watering Dust
Suppression mining procedure).
Figure 5. Water application rates on unsealed roads at LCO for the period
December 2010 to October 2011, with chemical surfactant (RT9) in use (Source:
Reynolds Soil Technologies, October 2011)
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Figure 6. Visual monitoring of road dust levels at LCO
According to RST, the empirically-derived control effectiveness of RT9 application on
unsealed haul roads at LCO is estimated to be over 90%, as indicated in Figure 7 for the
period December 2010 to October 2011. This control effectiveness will need to be verified
on the ground for the LCO application.
Figure 7. Dust control efficiency due to RT9 application on unsealed haul roads at
LCO for the period December 2010 to October 2011 (Source: Reynolds Soil
Technologies, October 2011)
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NOTE: The dust control efficiency of the haul road management system (incorporating
chemical suppression) has been empirically calculated to be above 90% by external
contractor Reynolds Soil Technologies (RST, 2011). LCO however currently applies a
control efficiency of 75% to provide a conservative (lower bound) estimate for emission
reporting purposes, pending objective measurement of the control effectiveness of the haul
road management system.
A control efficiency of 75% coincides with the control efficiency specified in NPI EETM Mining
(2011) for Level 2 watering, and with the maximum control efficiency indicated by the US-
EPA (2006) to be achievable through wet suppression.
It is feasible that the actual control efficiency being achieved through haul road
management and chemical suppression at LCO is currently equivalent to or greater than 80%,
however LCO elects at this time to assume a lower control efficiency pending the verification
of the in situ control effectiveness of this measure.
3.32 Loading and Dumping of Overburden
Overburden loading is undertaken by excavator at Liddell Coal, trucked and emplaced within
overburden emplacement areas (Figure 8).
Significant control measures implemented to address particulate matter emissions from
overburden dumping include:
Modifying (e.g. sheltered dumping) or cease excavation and tipping activities if
excessive dust is observed.
Provision of in-pit dumping locations for periods of high wind, where practicable.
Detailed logs are not currently kept by LCO regarding when sheltered dumping is
undertaken. For this reason it is not possible to allocate a control efficiency for the control
measures implemented.
It is estimated that the control efficiency of the above measures is likely to be in the range
of 5-30% in the event that unsheltered dumping is avoided when wind speeds are above an
hourly-average wind speed threshold in the range of 6 m/s to 10 m/s. Detailed logs are
however not readily available to determine when sheltered dumping is implemented. The
allocation of control efficiencies for this important measure is therefore not possible.
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Figure 8. Overburden dumping at LCO
3.33 Rehabilitation of Exposed Areas
Significant particulate matter emissions may occur due to wind erosion of overburden
emplacement areas if successful measures are not implemented. Measures implemented at
LCO include:
Minimising areas disturbed by mining activities.
Prompt, progressive rehabilitation of disturbed areas following completion of mining.
Detailed design of overburden dump shapes to minimise profile exposure to off-site
receptors and to reduce surface wind speeds and turbulence.
Temporary rehabilitation of cleared, unmined areas to assist in dust control.
Rehabilitation of disturbed land is carried out generally in accordance with the Liddell mining
operations plan (MOP). LCO’s permanent rehabilitation plan for 2012 is illustrated in Figure
9. As at September 2011, a total of 564 ha were currently disturbed and 557 ha having
been levelled/recontoured and seeded.
An overview of progressive rehabilitation methods applied is given below. Photographs of
the progressive rehabilitation of the overburden emplacement area, in proximity to the
dump face, are provided in Figure 10, Figure 11 and Figure 12.
Landform Design
Post-mining landform design is generally undertaken in accordance with the DPI’s ‘Synoptic
Plan: Integrated Landscapes for Coal Mine Rehabilitation in the Hunter Valley of NSW’.
Topsoil Management
Where possible, topsoil is stripped at optimum moisture to help maintain soil
structure and to reduce dust generation;
Stockpiles are generally less than three metres high;
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Stockpiles to be kept longer than three months are sown with a suitable cover crop
to minimise erosion;
Stockpiles are appropriately sign-posted to identify the area and minimise the
potential for unauthorised use or disturbance.
Surface Preparation
Surface preparation activities for rehabilitated areas are commenced as soon as possible
following the completion of mining activities.
LCO OEAs are orientated such that unrehabilitated dumps are generally protected from the
strong northwesterly winds. Older rehabilitated dumps are generally northwest facing which
mitigates the impact of wind erosion during these northwesterly winds. Overburden
emplacements are shaped to 10 degrees or less and seeded.
Revegetation
Revegetation activities are generally undertaken in spring and autumn; however,
opportunistic revegetation may be practised if areas become available for sowing in summer
and winter. After surface soil amelioration and tillage is completed for any given area,
revegetation will commence as soon as practicable.
Primarily, revegetation involves sowing of pasture species and direct seeding of native tree
species. A range of other techniques may also be utilised where appropriate over isolated
areas associated with steep slopes.
Revegetation techniques are continually developed and refined over the life of the mine
through a continual process of research, trialling, monitoring and improvement.
Rehabilitation Inspections and Audits
Rehabilitation Inspection and Audits are undertaken by external, third parties. The main
objectives of inspections are to assess LCO’s performance against its rehabilitation
commitments and identify opportunities to:
reduce overall site disturbance footprint through progressive rehabilitation, with a
particular focus on reducing the overall area of site disturbance in the short to medium
term; and
enhance the quality of any older rehabilitation areas or legacy issues on site to ensure
that rehabilitation objectives are met and a sustainable post-mining land use is
achieved.
Rehabilitation Monitoring
Rehabilitation monitoring is conducted at four sites. Each plot is 400 m², a size which is widely used and recommended by OEH.
Further Development of the Final Rehabilitation Plan
The rehabilitation objectives and final landform are being further developed during the MOP
period and through detailed mine closure planning.
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Temporary Rehabilitation
LCO have also been working towards seeding cleared, unmined areas in an attempt to
control dust. Temporary seeding rehabilitation works were carried out near the ROM pad to
assist in dust control and visual enhancement along Pikes Gully Road (Figure 13, Figure 14).
As recommended by Global Soil Systems in their July 2009 Rehabilitation Audit, biosolids
were applied (at the rate of 50-100 t/Ha) to 17 Ha of overburden/subsoil bare areas in the
Reservoir Block during Q4 2009 and Q1 2010, along with gypsum applied at the rate of 10
t/Ha. This area was seeded with the typical Liddell seed mix and fertilizer, with successful
results. Other areas in the Reservoir Block and along the railway line were top-dressed with
topsoil, gypsum and the typical Liddell seed mix and fertilizer. Temporary seeding resulted
in good ground coverage (Figure 13, Figure 14). Seeding took place in Q4 2009 and Q1
2010. Photos were taken in November 2011.
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Figure 9. LCO’s 2012 Rehabilitation Plan
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3.34 Coal Extraction, Handling, Processing and Load out
Air quality management measures applied by LCO are as follows:
Regular dust inspections are carried out and coal excavation and tipping activities
may be ceased or modified if excessive dust is observed.
Water sprays are applied at the ROM stockpile area (Figure 15).
Water sprays at applied at the ROM coal hopper. Hopper is level with the ground.
(Figure 18)
ROM coal conveyors and transfers are enclosed (Figure 13).
Product coal conveyors and transfer points are equipped with water sprays and
enclosed (Figure 16).
Reject conveyors and transfer points are partially enclosed (roof and one side)
(Figure 17).
Coal crushing operations are enclosed with water sprays implemented (Figure 19,
Figure 20).
Train loading is partially enclosed with water sprays in operation.
3.35 Allocation of Control Efficiencies
Control efficiencies are not readily quantifiable for all measures applied. Measures for which
control efficiencies could be established based on published control factors are documented
in Table 1. Emission reductions due to rehabilitation efforts are accounted for by emission
estimates only being quantified for exposed, unrehabilitated areas.
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Figure 10. Proximity of rehabilitation to
dump face (November 2011).
Photograph shows rehabilitation on
either side of the access road, with
rehabilitation area on the left in the
immediate vicinity of the dump face
(mounds evident).
Figure 11. Vegetation on surface of
overburden emplacement area. Seeded
March 2011. Photograph taken in
November 2011.
Figure 12. Vegetation on surface of
overburden emplacement area. Seeded
March 2011. Photograph taken in
November 2011.
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Figure 13. Temporary rehabilitation in the
vicinity of the LCO ROM pad undertaken in
Q4 of 2009 and Q1 of 2010. Photograph
taken in November 2011. Enclosed ROM
coal conveyor shown in the foreground.
Figure 14. Temporary rehabilitation in the
vicinity of the LCO ROM pad undertaken in
Q4 of 2009 and Q1 of 2010. Photograph
taken in November 2011.
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Figure 15. LCO ROM stockpile water
sprays
Figure 16. Enclosed product coal
conveyor
Figure 17. Partially enclosed coarse
reject conveyor
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Figure 18. LCO ROM coal hopper
Figure 19. ROM coal conveyor entering
enclosed crusher station.
Figure 20. ROM coal conveyor entering
enclosed crusher station.
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Table 1. Current Control Measures and Allocated Control Efficiencies (where
available)
Activity/Source Control Measure Description
Current Control Efficiency (%)(a)
TSP PM10 PM2.5
% % %
Drilling of Overburden
Water sprays on drills 70 70 70
Conveying of ROM Coal ROM Coal conveyors and transfer points are enclosed
70 70 70
Conveying of Product Coal Product Coal conveyors are almost fully enclosed with under-pans in place
70 70 70
Product Coal conveyor equipped with water sprays and enclosure(b)
85 85 85
Conveying of Coarse Rejects
Coarse Reject conveyors and transfer points are partially enclosed (roof and one side)
70 70 70
Crushing Operations Coal crushing operations are enclosed with
water sprays implemented(c) 85 85 85
Train Loading Partially enclosed with water spays 70 70 70
Vehicle Activity on Unsealed Roads
Haul road management system, including chemical surfactant application(d)
75 75 75
Dozer working coarse rejects
Wind break 30 30 30
Wind erosion of unsealed roads
Haul road management system, including chemical surfactant application(d)
50 50 50
Wind erosion of
Overburden Emplacement Areas under Secondary Rehabilitation
Secondary rehabilitation(e)
60 60 60
Wind Erosion of ROM Coal stockpile
Stockpile water sprays 50 50 50
Loading of Overburden Drop height reduction from 3m to 1.5m(f) 30 30 30
(a) Control efficiencies were derived from the NPI EETM Mining (2011), and the US-EPA
AP42 Emission Factor literature. The method for calculating combined control efficiencies
was taken from NPI EETM Mining (2011).
(b) A control efficiency of 70% was applied for enclosure, and an additional 50% control
efficiency for water sprays, giving a combined control efficiency of 85%.
(c) A control efficiency of 70% was applied for enclosure, and an additional 50% control
efficiency for water sprays, giving a combined control efficiency of 85%.
(d) The dust control efficiency of the haul road management system, which includes
chemical suppression, was estimated to be above 90% by external contractor Reynolds
Soil Technologies (refer to Section 3.31). For emission reporting purposes, LCO
currently claims a control efficiency of 75% to provide a conservative (lower bound)
estimated pending objective measurement of the control effectiveness of the HRMS. A
control efficiency of 75% coincides with the control efficiency specified in NPI EETM
Mining (2011) for Level 2 watering, and with the maximum control efficiency indicated
by the US-EPA (2006) to be achievable through wet suppression. It is feasible that the
actual control efficiency being achieved through chemical suppression is currently
equivalent to or greater than 80%.
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(e) Control efficiencies of 40% to 100% applicable for permanent rehabilitation areas
depending on duration in place, coverage, demonstration of self-sustaining (etc.). For
2010/2011 emission estimates control efficiency of 60% was applied for the 93 ha area
rehabilitated during 2009/2010, with a control efficiency of 100% applied for areas
rehabilitated earlier.
(f) Control efficiency referenced within Katestone (2011) for application to truck loading
operations, as calculated based on the dragline equation (Refer to Appendix B).
3.4 Particulate Matter Emissions
3.41 Current Measures and Control Efficiencies
Annual TSP, PM10 and PM2.5 emissions (tpa) estimated utilising USEPA AP42 emission
estimation techniques and site-specific information was undertaken as documented in
Appendix B.
Annual TSP, PM10 and PM2.5 emissions (tpa) estimated for each OEH-defined mining activity
utilising USEPA AP42 emission estimation techniques are provided for 2011 Operations
within Table 2 for:
Partially uncontrolled emissions (excluding additional, quantifiable particulate matter
controls already in place); and
Controlled emissions (with current particulate matter controls in place, where such
controls are quantifiable and control efficiencies available).
Annual TSP, PM10 and PM2.5 emissions (tpa) estimated for each OEH-defined mining activity
projected for LCO operations during the 2011 to 2015 period, given current controls, are
summarised within Table 3.
3.5 Ranking of Mine Activities
OEH-defined mining activities were ranked based on their contribution to total annual TSP,
PM10 and PM2.5 emissions. Activity rankings for 2011 operations, given uncontrolled and
controlled emissions, are presented in Table 4.
Activity rankings for 2011-2015 operations given current controls are presented in Table 5.
3.6 Top Four Mining Sources
Based on the assigned rankings, the top four mining activities that contribute the highest
emissions of TSP, PM10 and PM2.5 for the 2011 base case year were identified as follows:
1. Wheel Generated Dust (unsealed roads)
2. Loading/Dumping Overburden
3. Bulldozing Overburden
4. Wind Erosion of Overburden Emplacement Areas
In the event that different rankings were derived across particle size classes, emphasis was
based on rankings assigned based on PM10 and PM2.5 emissions due to the greater health
risk potential associated with finer particles.
When rankings based on TSP emissions are taken into account for the 2011-2015 period,
bulldozing of coal and bulldozing of coarse reject material also fall within the top four
sources in some instances. Control measures applicable for dozing operations on
overburden are expected to be the same for dozing operations on other materials.
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The top four mining activities identified are estimated to have accounted for approximately
85% of the total TSP, PM10 and PM2.5 emissions from Liddell Coal’s 2011 operations taking
into account current control measures.
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Table 2. Annual Particulate Matter Emissions given Partially Uncontrolled and Controlled 2011 Operations
Mine Activity Categories
Partially Uncontrolled Current Controls
Annual Emissions (tonnes/year) Annual Emissions (tonnes/year)
TSP PM10 PM2.5 TSP PM10 PM2.5 Wheel Generated Dust 25,389.00 7,781.56 778.16 6,347.25 1,945.39 194.54
Wind Erosion of Overburden 279.65 139.83 20.97 232.22 116.11 17.42
Loading/Dumping Overburden/Topsoil 1,123.82 619.01 72.72 853.34 464.84 55.68
Blasting 152.35 79.22 4.57 152.35 79.22 4.57
Bulldozing Coal 403.24 92.24 8.95 403.24 92.24 8.95
Bulldozing Rejects 60.75 11.65 1.34 42.52 8.16 0.94
Bulldozing Overburden/Topsoil 536.18 256.03 89.92 536.18 256.03 89.92
Wind Erosion of Exposed Areas 198.90 99.45 14.92 180.63 90.31 13.55
Wind Erosion of Coal Stockpiles 17.70 8.85 1.33 12.39 6.20 0.93
Material Transfer Rejects 2.11 0.45 0.04 2.11 0.45 0.04
Trucks unloading Coal (hopper) 302.60 43.52 5.75 302.60 43.52 5.75
Loading Coal Stockpiles 122.13 17.79 2.36 121.37 17.52 2.32
Graders 469.96 128.81 14.57 117.49 32.20 3.64
Drilling 48.44 25.19 1.45 14.53 7.56 0.44
Coal Crushing 254.77 101.91 38.22 38.22 15.29 5.73
Loading Coal to Trucks 151.30 41.34 5.75 151.30 41.34 5.75
Material Transfer of Coal 5.93 2.67 0.40 3.87 1.81 0.27
Train Loading 1.09 0.38 0.06 0.33 0.11 0.02
Other Crushing (waste rock) 1.43 0.57 0.22 1.43 0.57 0.22
TOTAL 29,521.34 9,450.47 1,061.68 9,513.36 3,218.88 410.66
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Table 3. Annual Particulate Matter Emissions given Controlled Operations (2011 – 2015)
Mine Activity
Categories
2011 2012 2013 2014 2015
Annual Emissions
(tonnes/year)
Annual Emissions
(tonnes/year)
Annual Emissions
(tonnes/year)
Annual Emissions
(tonnes/year)
Annual Emissions
(tonnes/year)
TSP PM10 PM2.5 TSP PM10 PM2.5 TSP PM10 PM2.5 TSP PM10 PM2.5 TSP PM10 PM2.5
Wheel Generated
Dust 6,347.25 1,945.39 194.54 4,902.60 1,502.61 150.26 3,404.55 1,043.47 104.35 2,080.62 637.70 63.77 2,037.91 624.61 62.46
Wind Erosion of Overburden 232.22 116.11 17.42 252.45 126.23 18.93 275.40 137.70 20.66 247.35 123.68 18.55 275.40 137.70 20.66
Loading/Dumping Overburden/Topsoil 853.34 464.84 55.68 849.52 462.76 55.43 829.60 451.91 54.13 853.88 465.14 55.71 836.36 455.59 54.57
Blasting 152.35 79.22 4.57 151.67 78.87 4.55 148.11 77.02 4.44 152.45 79.27 4.57 149.32 77.65 4.48
Bulldozing Coal 403.24 92.24 8.95 459.99 105.42 10.21 445.88 101.99 9.90 442.75 101.41 9.83 434.24 99.33 9.64
Bulldozing Rejects 42.52 8.16 0.94 652.18 125.09 14.35 660.08 126.61 14.52 698.90 134.05 15.38 695.23 133.35 15.29
Bulldozing
Overburden/Topsoil 536.18 256.03 89.92 432.60 223.49 78.89 392.60 208.98 73.91 369.19 204.26 72.41 418.37 217.69 76.88
Wind Erosion of
Exposed Areas 180.63 90.31 13.55 185.39 92.70 13.90 187.67 93.84 14.08 229.05 114.53 17.18 221.01 110.51 16.58
Wind Erosion of Coal Stockpiles 12.39 6.20 0.93 13.81 6.91 1.04 13.71 6.86 1.03 13.38 6.69 1.00 13.36 6.68 1.00
Material Transfer Rejects 2.11 0.45 0.04 32.29 6.90 0.61 32.68 6.99 0.62 34.61 7.40 0.66 34.42 7.36 0.65
Trucks unloading
Coal (hopper) 302.60 43.52 5.75 354.79 51.02 6.74 334.35 48.08 6.35 338.96 48.75 6.44 325.42 46.80 6.18
Loading Coal
Stockpiles 121.37 17.52 2.32 142.27 20.53 2.71 134.10 19.36 2.56 135.93 19.62 2.59 130.52 18.84 2.49
Graders 117.49 32.20 3.64 90.75 24.87 2.81 63.02 17.27 1.95 38.51 10.56 1.19 37.72 10.34 1.17
Drilling 14.53 7.56 0.44 14.47 7.52 0.43 14.13 7.35 0.42 14.54 7.56 0.44 14.24 7.41 0.43
Coal Crushing 38.22 15.29 5.73 44.81 17.92 6.72 42.22 16.89 6.33 42.81 17.12 6.42 41.10 16.44 6.16
Loading Coal to Trucks 151.30 41.34 5.75 177.39 48.47 6.74 167.17 45.68 6.35 169.48 46.31 6.44 162.71 44.46 6.18
Material Transfer of Coal 3.87 1.81 0.27 4.53 2.12 0.32 4.28 2.00 0.30 4.33 2.03 0.31 4.17 1.95 0.30
Train Loading 0.33 0.11 0.02 0.35 0.12 0.02 0.36 0.13 0.02 0.34 0.12 0.02 0.35 0.12 0.02
Other Crushing (waste rock) 1.43 0.57 0.22 1.43 0.57 0.21 1.39 0.56 0.21 1.44 0.57 0.22 1.41 0.56 0.21
TOTAL 9,513.36 3,218.88 410.66 8,763.28 2,904.12 374.90 7,151.33 2,412.68 322.13 5,868.53 2,026.77 283.12 5,833.26 2,017.37 285.35
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Table 4. Ranking of Mine Activities based on Particulate Matter Emissions given Partially Uncontrolled and
Controlled 2011 Operations(a)
Mining Activity Category
Partially Uncontrolled Current Controls (2011)
TSP ranking PM10 ranking PM2.5 ranking TSP
ranking PM10
ranking PM2.5
ranking
Wheel Generated Dust 1 1 1 1 1 1
Wind Erosion of Overburden 7 4 5 6 4 4
Loading/Dumping Overburden/Topsoil 2 2 3 2 2 3
Blasting 10 9 11 8 7 10
Bulldozing Coal 5 8 8 4 5 6
Bulldozing Rejects 13 14 14 12 13 13
Bulldozing Overburden/Topsoil 3 3 2 3 3 2
Wind Erosion of Exposed Areas 9 7 6 7 6 5
Wind Erosion of Coal Stockpiles 15 15 15 15 15 14
Material Transfer Rejects 17 18 19 17 18 18
Trucks unloading Coal (hopper) 6 10 9 5 8 7
Loading Coal Stockpiles 12 13 12 10 11 12
Graders 4 5 7 11 10 11
Drilling 14 12 13 14 14 15
Coal Crushing 8 6 4 13 12 9
Loading Coal to Trucks 11 11 9 9 9 7
Material Transfer of Coal 16 16 16 16 16 16
Train Loading 19 19 18 19 19 19
Other Crushing (waste rock) 18 17 17 18 17 17
(a) Mining activity categories ranked within the top four are highlighted.
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Table 5. Ranking of Mine Activities based on Particulate Matter Emissions for Controlled Operations (2011-
2015)(a)
Mine Activity
Categories
2011 2012 2013 2014 2015
TSP
rankin
g
PM10
rankin
g
PM2.5
ranking
TSP
rankin
g
PM10
rankin
g
PM2.5
ranking
TSP
rankin
g
PM10
rankin
g
PM2.5
ranking
TSP
rankin
g
PM10
rankin
g
PM2.5
rankin
g
TSP
rankin
g
PM10
ranking
PM2.5
rankin
g
Wheel Generated Dust 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2
Wind Erosion of Overburden 6 4 4 7 4 4 7 4 4 7 5 4 7 4 4
Loading/Dumping Overburden 2 2 3 2 2 3 2 2 3 2 2 3 2 2 3
Blasting 8 7 10 10 8 11 10 8 11 10 8 11 10 8 11
Bulldozing Coal 4 5 6 4 6 7 4 6 7 4 7 7 4 7 7
Bulldozing Rejects 12 13 13 3 5 5 3 5 5 3 4 6 3 5 6
Bulldozing Overburden/Topsoil 3 3 2 5 3 2 5 3 2 5 3 1 5 3 1
Wind Erosion of Exposed Areas 7 6 5 8 7 6 8 7 6 8 6 5 8 6 5
Wind Erosion of Coal Stockpiles 15 15 14 16 15 14 16 16 14 16 16 14 16 16 14
Material Transfer Rejects 17 18 18 14 16 15 14 15 15 14 15 15 14 15 15
Trucks unloading Coal (hopper) 5 8 7 6 9 8 6 9 8 6 9 8 6 9 8
Loading Coal Stockpiles 10 11 12 11 12 13 11 11 12 11 11 12 11 11 12
Graders 11 10 11 12 11 12 12 12 13 13 13 13 13 13 13
Drilling 14 14 15 15 14 16 15 14 16 15 14 16 15 14 16
Coal Crushing 13 12 9 13 13 10 13 13 10 12 12 10 12 12 10
Loading Coal to Trucks 9 9 7 9 10 8 9 10 8 9 10 8 9 10 8
Material Transfer of Coal 16 16 16 17 17 17 17 17 17 17 17 17 17 17 17
Train Loading 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19
Other Crushing (waste rock) 18 17 17 18 18 18 18 18 18 18 18 18 18 18 18
(a) Mining activity categories ranked within the top four are highlighted.
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4. POTENTIAL ADDITIONAL PARTICULATE MATTER CONTROLS
4.1 Introduction
Best practice measures applicable for managing particulate matter emissions were reviewed
based on a detailed review of the literature and taking into account measures being
implemented by mining operations locally and internationally (ENVIRON, 2011). In
identifying measures implementable at coal mining operations, attention was paid to
technically and economically viable (or potentially viable) measures. This approach is
consistent with the EU’s definition of Best Available Techniques (BAT), the US definition of
Best Demonstrated Technologies (BDT), Western Australia’s definition of ‘Best Practicable
Measures’ (BPM) and the approach adopted by the Victorian government (EPA Victoria,
2007; WA DEC, 2003; EC, 2009; US Regulation 40 CFR Part 60).
Based on the inventoried best practice control measures, a gap analysis was undertaken of
LCO’s current control measures, and potential additional controls identified for
consideration. Emission reductions achievable through the implementation of such
measures were quantified, to the extent that control efficiencies are available for the
quantification of such reductions. Control efficiencies in the literature were found to be
most typically expressed in terms of TSP emission reductions achievable. For the purpose
of the current assessment such control efficiencies were taken to be applicable for
estimating emission reductions for PM10 and PM2.5.
The practicability of LCO implementing the additional measures inventoried, taking local
factors into account, is addressed in Section 5.
4.2 Potential Additional PM Controls for Top Four Activities
Best practice measures, current controls and potential additional control measures for each
of the top four activities identified for LCO are documented in Table 6, Table 7, Table 8 and
Table 9. Overall control efficiencies achievable are documented in these tables, drawing on
measure-specific control efficiencies documented in Appendix C.
Whereas current controls implemented by LCO are summarised in the aforementioned
tables for ease of comparison with best practice measures, reference should also be made
to the more detailed discussion of current site-wide and source-specific management
measures provided within Section 2.3 and Section 3.3 respectively.
In undertaking the identification of best practice measures, LCO drew on information
collated during the XCN Air Quality Improvement Project (AQIP) (ENVIRON, 2011).
Reference was also made to the findings of Katestone (June 2011) NSW Coal Mining
Benchmarking Study – International Best Practice Measures to Prevent and/or Minimise
Emissions of Particulate Matter from Coal Mining.
The OEH-commissioned Katestone (2011) study concluded best practice control measures
for unpaved haul roads to be the application of chemical suppression. Additionally, visual
monitoring of dust above the deck, wheels or tray of the haul trucks was noted to be used
as a trigger for the application of additional watering. Haul truck drivers were noted to play
an important role in dust management. The measures concluded by Katestone (2011) to be
best practice for unpaved haul roads are largely already being implemented at LCO.
Several additional measures were however identified aimed at enhancing the
implementation of contingency measures at the site (Table 6).
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Bulldozing emissions are a function of the hours of operation, and the silt and moisture
content of the material being handled. Prevailing winds and dust generation by dozer
cooling fans and exhaust systems, when airflow vents are angled towards the material being
handled or traverse over, also influence the extent of emissions. Significant reductions to
the operational hours of dozers at existing mining operations would necessitate a
substantial redesign of mining operations, and hence was not considered practicable for
operating mines. It is noted that the Katestone (2011) study reached a similar conclusion.
Most of the measures identified for dozer operations comprise contingency measures
implementable during adverse meteorological conditions and/or periods of high particulate
matter concentrations and/or elevated visible dust levels (Table 7). Opportunities for
enhancing the implementation of such contingency measures were identified for LCO.
Control efficiencies achievable are however not quantifiable (Refer to Appendix C).
Control measures applicable for overburden loading and dumping are addressed in Table 8.
Katestone (2011) specifies best practice measures for minimising emissions from
overburden handling to be:
Use of water sprays or water carts with boom sprays;
Cease of modify activities on dry windy days; and
Minimise dump height.
Whereas the latter two measures are included as best practice measures in Table 8, the first
measure is excluded on the grounds that the technical viability of this measure has not yet
been demonstrated locally, inter-state or overseas.
The watering of overburden extraction areas prior to overburden extraction and loading is
implemented on a limited scale by LCO, specifically targeting overburden areas overlying
spontaneous combustion. Water sprays are however not routinely used to control dust from
overburden loading and dumping operations due to practical constraints on the positioning
of such sprays relative to operations. For overburden dumping operations, ambient wind
effects on the water sprayed, present an additional obstacle. Further development of this
technology may render wet suppression feasible for future applications. Based on the
approach adopted for identifying best practice measures, the application of wet suppression
is not identified as a best practice measure.
Control measures addressing wind erosion of overburden emplacement areas are addressed
in Table 9. Other practices to reduce wind entrainment include wind sheltering measures
and rock cladding. These measures are however considered significantly less practicable
given the size of overburden emplacement areas, the manner in which they are constructed,
and the aim of maximising rehabilitation. Interim stabilisation, pending rehabilitation, and
avoidance of disturbance represent more suitable measures. Best practice measures are
identified by Katestone (2011) as follows:
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Maximise rehabilitation works.
If exposed area is a potential source of particulate matter emissions and is likely to be
exposed for more than 3-months, revegetation should take place.
Strategic use of watering, suppressants and hydraulic mulch seeding depending on
circumstances.
The maximum timeframe for overburden emplacement areas remaining exposed prior to
interim stabilisation being applied is dependent on the time of the year the area becomes
available for interim stabilisation and the method selected for such stabilisation. By
example, a period of 1 to 3 months is likely to be viable for chemical suppression, whereas
a period of 3 to 6 months may be more practicable for establishment of vegetation for
seeding to take place in an appropriate season.
The control effectiveness of interim stabilisation support measures will depend on the extent
of the exposed overburden emplacement areas which are likely to remain inactive for a
sufficiently long period (e.g. 6 months), to warrant stabilisation. This extent is currently not
known. For the purpose of estimating potential emission reductions, it is assumed that 10%
of LCO’s unrehabilitated overburden emplacement areas (236 ha) may be subject to interim
stabilisation, with a control efficiency of 80% assumed for the implementation of this
measure for these areas.
In conclusion, LCO is noted to be applying best practice measures in many instances.
Based on a gap analysis of current controls given best practice controls, several additional
measures were identified for potential implementation as documented in Table 6, Table 7,
Table 8 and Table 9, and summarised in Table 10.
Control efficiencies in the literature were found to be most typically expressed in terms of
TSP emission reductions achievable. For the purpose of the current assessment such
control efficiencies were taken to be applicable for estimating emission reductions for PM10
and PM2.5.
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Table 6. Wheel Generated Dust from Unsealed Roads - Comparison of Current and Best Practice Controls for
LCO’s Top Four Sources, and Identification of Additional Measures
Category Current Controls Best Practice Controls Additional Measures
Source
reduction
LCO routinely reduce haul distances through mine
planning to reduce haulage cost.
Use of trucks with larger payload capacities to reduce vehicle kilometres travelled. Larger trucks were purchased during 2010 (ultra class trucks with ~300 tonne capacity).
Obsolete roads are ripped and revegetated.
Coarse reject is backhauled.
Car parks and main access roads are tar sealed.
Ripping and revegetation of obsolete roads.
Prioritise source reduction measures by:
- Taking the most direct route, as practical - Undertaking back-hauling, where practical - Using conveyors in place of haul roads, where
practical - Using larger trucks to minimize trip numbers
Sealing roads with high traffic volumes
Sealing or chemically stabilising hardstand areas with frequent mobile equipment activity.
None
Haul Road Design
Permanent roads are constructed from hard non-friable material and have defined marker posts to prevent vehicle deviations.
Gravel surfacing is applied across all of the major haul
roads on site during construction, with resurfacing as necessary.
Drainage controls are constructed at roadsides and on hardstand areas.
Optimise surface drainage, particularly at intersections
Optimise base materials to reduce silt content and increase the retention of larger aggregates,
particularly at intersections
None
Haul Road
Maintenance
and Management
Maximum haul road speeds of 60 km/hr. Truck
operators currently reduce speed as a contingency action in the event of excessive dust.
Gravel surfacing is applied across all of the major haul roads on site during construction, with resurfacing as necessary.
Haul Road Management System (HRMS), managed by a contractor (Reynolds Soil Technologies), which includes
the application of a chemical surfactant to 32 km of
Restrict vehicle speeds on all roads(a).
Scheduled grading and gravelling of heavy traffic areas such as intersections.
Watering, application of chemical suppressants or paving of light traffic areas, such as the CHPP, underground mine portals and workshop and administrative areas.
Regular resurfacing of high traffic areas such as
intersections to reduce silt build up.
1. Truck operators currently
reduce speed as a contingency action given
adverse conditions or excessive dust. This measure may be enhanced through linking contingency actions to
specific visual triggers.
2. Periodic objective
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Category Current Controls Best Practice Controls Additional Measures
unsealed haul roads (RST’s RT9 water extender). The HRMS comprises:
Three Caterpillar 777F water carts implemented (four water carts to be used during hotter months)
Application of RT9 to water carts using an automated dosing system. Dosage rate varied by month depending on conditions (e.g. ranged between 1:640 to 1:1,050 during Aug to Oct 2011 period).
Key Performance Indicators (KPIs) applied: water cart hours, water usage, water applied/m², distance covered by the water cart, time taken to empty the water cart.
Other variables tracked: time between applications, product application, rainfall, evaporation and
temperature, visible dust.
Grading activities
Monthly progress reports submitted by RST to LCO
tracking performance against KPIs.
Training of personnel, including water cart operators and grading personnel
Grading is carefully managed not to impact the effectiveness of the chemical suppression measure.
Chemical suppression using Petrotac on the unsealed road leading to the workshop. Applied by an external contractor (shown to achieve higher water cart availabilities).
Weekly sweeping of paved areas by an external contractor to reduce road silt loadings.
Regular maintenance and inspection of road drainage
Regular maintenance of drainage design features at intersections.
Diligent monitoring and application of controls as surface dries out to avoid excessive emissions. Real-time triggers used to identify problem areas
for targeted application of controls.
Regular watering of haul roads and at the direction
of haul truck operators or the Open Cut Examiner (OCE).
Avoid overwatering of haul roads.
Regular grading and maintenance of intersections.
Application of preventative measures to prevent material deposition on haul roads, such as:
Avoid overloading which could result in
spillage.
Provide for storm water drainage to prevent water erosion onto stabilised unsealed roads.
Prevent wind erosion from adjacent open areas.
Implementation of a haul road management
system, comprising:
Availability of suitable equipment (e.g. water carts equipped with efficient spray systems; chemical agents);
Application strategies (application frequencies and intensities; surfactant doses);
Water cart filling stations adequate in number
and spacing to implement the strategy effectively;
Personnel trained and experienced in water cart operation;
Meteorological monitoring, as an input into the application strategy;
monitoring to demonstrate control efficiency (e.g. in situ road surface entrainment testing / mobile
monitoring).
3. Extend the functionality of
LCO’s real-time PM10 and meteorological monitoring system to integrate triggers and alarms (i.e.
reactive/predictive air quality control system establishment)
4. Specify adverse
conditions (in terms of
meteorological conditions and/or PM10 concentrations) when haul activities will be modified to reduce the potential for dust impacts, as informed
by LCO’s reactive/predictive air quality control system.
5. Target an overall
minimum haul road dust control efficiency of 80%.
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Category Current Controls Best Practice Controls Additional Measures
controls is undertaken to ensure controls are performing adequately.
Application of preventative measures to reduce the potential for material deposition on roads, including:
Implementation of a payload management system
to avoid overloading which could result in spillage.
Provide for storm water drainage to prevent water erosion onto stabilised unsealed roads.
Prevent wind erosion from adjacent open areas through the use of shaped windrows with disturbance of such windrows avoided to support crusting.
Road dust monitoring (routine visual inspection; periodic objective measurement to assess control effectiveness); and
Periodic review of the System.
Overall Control
Efficiency
75% to >90% but 75% claimed (b) 70% - >90% (c)(Refer to Appendix C)
Target an overall, in situ
control efficiency of
80%(d)
Notes:
Katestone (2011) references a speed limit of 40 km/hr, although this restriction is not carried through to the conclusions as a best practice measure. The control efficiency, cost of implementation and practicability of introducing a speed restriction of 40 km/hr across an operation is not addressed by Katestone (2011). The maximum possible speed of loaded haul trucks is in the range of 50 km/hr to 60 km/hr, with significantly lower speeds achieved on ramps, near intersections and in proximity to other equipment. Best practice is considered to be the practice of operators driving to conditions, including reducing speed to address visual dust and as a contingency measured triggered by reactive/predictive AQCS alerts.
Lower bound estimate of 75% applied (equivalent to a control efficiency for Level 2 watering) pending quantification of site-specific control efficiency via
objective measurement.
Based on the control efficiencies in the literature, a combination of gravel surfacing, chemical suppression and speed reduction could result in a control efficiency of over 90% (Refer to Appendix C). In practice, the control efficiency achievable depends on the combination of measures applied and site conditions.
The control efficiency achievable through the application of chemical suppression ranges significantly (20% to 99+%) across studies, sites, applications,
products applied and particle size ranges (Refer to Appendix C). Several of the more reputable studies give the control efficiency as being in the range of
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70% to 90% with a control efficiency of approximately 80% referenced by a number of studies including within the US-EPA AP42 Chapter 13.2.2 Unpaved
Roads (November 2006)..
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Table 7. Bulldozing Overburden - Comparison of Current and Best Practice Controls for LCO’s Top Four Sources,
and Identification of Additional Measures
Current Controls Best Practice Controls Additional Measures
Work procedures require dozers to travel
on designated roads.
Dozer with airblasts orientated upward (away from the material being handled) are used.
Dozer operations are modified or ceased if excessive dust is observed.
Minimising the travel speed and distance travelled by
bulldozers (control efficiency not quantified).
Avoid dozer operations at wind exposed areas during dry, windy conditions.
Designate and maintain dozer routes between work areas (e.g. wet suppression of dozer travel routes).
Visual monitoring of dust levels from dozer operations by
trained personnel, with operations modified or ceased when elevated dust levels are observed to occur.
6. Specify visual triggers for dozer operations.
7. Specify adverse conditions (in terms of
meteorological conditions and/or PM10 concentrations) when dozer operations will be modified to reduce the potential for dust impacts, as informed by LCO’s
reactive/predictive air quality control system.
Control Efficiency: Not quantifiable Control Efficiency: Not quantifiable Control Efficiency: Not quantifiable
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Table 8. Loading/Dumping Overburden - Comparison of Current and Best Practice Controls for LCO’s Top Four
Sources, and Identification of Additional Measures
Current Controls Best Practice Controls Additional Measures
Provision of in-pit dumping locations for periods
of high wind, where practicable.
Modify (e.g. sheltered dumping) or cease excavation and tipping activities if excessive dust is observed.
Minimising double handling of material.
Minimise the distance of fall of overburden materials during loading and tipping as far as
practical.
Log hours during which operations ceased due to dust avoidance through the LCO’s fleet
management system.
Modification of excavation and tipping activities for hot, dry spontaneous combustion affected material.
Cease or modify activities on dry windy days, e.g. sheltered
dumping during periods of high winds.
Minimise the distance of fall of overburden materials during loading and tipping as far as practical.
Minimise double handling of material.
Identify material types that contain fine and/or friable material, and implement a risk based approach for effective dust mitigation.
8. Specify adverse conditions (in
terms of meteorological conditions and/or PM10 concentrations) when loading and dumping operations will be modified to reduce the
potential for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
9. Formalise a procedure for
identifying material with high dust potential for risk-based additional
management (e.g. sheltered dumping; emplacement at less wind-exposed areas; wet suppression).
Control Efficiency: Not quantifiable. 0% assumed.
Not quantifiable or site-specific (Refer to Appendix C) Loading: Not quantifiable Dumping: 5-30%(a)
(a) Based on wind speed measured at Liddell in 2010 and the site-specific emission factor, it was estimated using the
documented emission factor that emissions from overburden dumping could be reduced in the range of 5% to 30% by
undertaking sheltered dumping when hourly average wind speeds exceeded a threshold in the range of 6 m/s to 10
m/s. Determining appropriate site-specific threshold wind speeds to be incorporated within a potential
reactive/predictive air quality control system for the site is a component of the development of such a system, hence
the need for the use of an indicative threshold wind speed range for the projection of potential emission reductions.
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Table 9. Wind Erosion of Overburden Emplacement Areas - Comparison of Current and Best Practice Controls for
LCO’s Top Four Sources, and Identification of Additional Measures
Current Controls Best Practice Controls Additional Measures
Overburden emplacement within previously mined voids.
Minimising areas disturbed by mining activities and prompt rehabilitation of disturbed areas following completion of mining (Progressive rehabilitation, including the use of ameliorants to improve soil).
Detailed design of overburden dump shapes to minimise profile exposure to off-site receptors and to reduce surface wind speeds and turbulence. LCO OEAs are orientated such that unrehabilitated
dumps are generally protected from the strong northwesterly winds. Older rehabilitated dumps are generally northwest facing which mitigates the impact of wind erosion during these northwesterly winds. Overburden emplacements are shaped to 10 degrees or less
and seeded.)
Temporary rehabilitation of cleared, unmined areas to assist in dust control. Temporary seeding rehabilitation works carried out near
the ROM pad to assist in dust control and visual enhancement along Pikes Gully Road (Q4 2009, Q1 2010). Resulted in good ground coverage.
Maximise in-pit emplacement (sheltering from the
prevailing wind).
Maximise rehabilitation works. (Rehabilitation comprises use of vegetation and land-contouring to produce the final post mining land-form.)
Integration of air quality considerations into design of overburden dump shapes.
Application of interim stabilisation (vegetation;
chemical suppression) for overburden emplacement areas which are to be in place for extended periods prior to final landform and rehabilitation.
Restricting vehicle access to formed roads.
Locate materials with greater dust generation potentials
in less wind exposed areas.
10. Establish and implement a procedure for regular
identification of areas for risk-based management.
Control Efficiencies: 100% for fully rehabilitated; 60% for recently rehabilitated.
Control Efficiencies: 100% for fully rehabilitated; 60% for recently rehabilitated; and 80-90% for
temporary rehabilitation (vegetation; chemical suppression) (Refer to Appendix C).
Additional Control Efficiency: 8%(a)
(a) For the purpose of estimating a potential emission reduction potential, it was assumed that 10% of LCO’s current
unrehabilitated overburden emplacement areas (236 ha) could be made available for interim stabilisation (e.g.
vegetation, chemical suppression), and that such stabilisation would results in an 80% control efficiency. The resultant
overall reduction in total emissions from wind erosion of overburden emplacement is estimated to be 8%.
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Table 10. Summary of Additional Measures Identified for LCO and Increase in
Control Efficiency Achievable
Source Additional Measures Increase in Control
Efficiency
Wheel Generated
Dust (Unsealed
Roads)
1. Truck operators currently reduce speed as a
contingency action given adverse conditions or
excessive dust. This measure will be enhanced
through linking contingency actions to specific visual triggers.
2. Periodic objective monitoring to demonstrate control
efficiency (e.g. in situ road surface entrainment
testing / mobile monitoring).
3. Extend the functionality of LCO’s real-time PM10 and
meteorological monitoring system to integrate
triggers and alarms (i.e. reactive/predictive air quality
control system establishment)
4. Specify adverse conditions (in terms of meteorological
conditions and/or PM10 concentrations) when haul
activities will be modified to reduce the potential for
dust impacts, as informed by LCO’s
reactive/predictive air quality control system.
5. Target an overall haul road dust control efficiency of
80%.
Increase in overall
control efficiency from
75% to 80%(a).
Bulldozing
Overburden 6. Specify visual triggers for dozer operations.
7. Specify adverse conditions (in terms of meteorological conditions and/or PM10 concentrations) when dozer operations will be modified to reduce the potential for
dust impacts, as informed by LCO’s reactive/predictive air quality control system.
Not quantifiable
Loading/Dumping
Overburden 8. Specify adverse conditions (in terms of meteorological
conditions and/or PM10 concentrations) when loading and dumping operations will be modified to reduce the potential for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
9. Formalise a procedure for identifying material with high dust potential for risk-based additional management (e.g. sheltered dumping; emplacement at less wind-exposed areas; wet suppression).
Overburden Dumping:
Control efficiency in the range of 5% to
30%
Overburden Loading: Not quantifiable
Wind Erosion of Overburden Emplacement Areas
10. Establish and implement a procedure for regular identification of areas for risk-based management.
Additional control efficiency of 8%.
(a) It is feasible that the actual control efficiency achieved at LCO is equivalent to or greater than 80% due to the site’s haul road management system which includes chemical suppression (implemented since Q4 2010). This will however only be established following the implementation of objective monitoring during 2012.
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4.3 Emission Reductions Achievable due to Additional Controls
Annual emissions estimated for LCO (base year 2011), given current controls and the
implementation of additional control measures identified, are summarised in Table 11.
Annual emission reductions estimated due to the implementation of the additional control
measures identified are presented in the table.
TSP emission reductions were estimated to be in the range of approximately 1,300 to 1,355
tonnes/year, PM10 emission reductions in the range of 400 to 430 tonnes/year, and PM2.5
emission reductions of the order of 40 to 45 tonnes/year.
Table 11. Annual emission reductions due to implementation of additional
measures at LCO
Rank Mine Activity Category
Annual Emissions with Current Controls
(tonnes/year)
TSP PM10 PM2.5
1 Wheel Generated Dust 6,347 1,945 195
2 Loading and Dumping of Overburden 853 465 56
3 Bulldozing of Overburden 536 256 90
4 Wind Erosion of Overburden 232 116 17
Total 7,968 2,782 358
Rank Mine Activity Category
Annual Emissions including Additional Controls (tonnes/year)
TSP PM10 PM2.5
1 Wheel Generated Dust 5,078 1,556 156
2 Loading and Dumping of Overburden 787 – 842(a) 433 – 460(a) 51 – 55(a)
3 Bulldozing of Overburden 536 256 90
4 Wind Erosion of Overburden 214 107 16
Total 6,615 - 6,670 2,352 - 2,379 313 – 317
Rank Mine Activity Category
Annual Emissions Reductions due to Additional Controls (tonnes/year)
TSP PM10 PM2.5
1 Wheel Generated Dust 1,269(b) 389(b) 39(b)
2 Loading and Dumping of Overburden 11 – 66(a) 5 - 32(a) 1 - 5(a)
3 Bulldozing of Overburden NQ NQ NQ
4 Wind Erosion of Overburden 19 9 1
Total 1,299 – 1,354 403 - 430 41 - 45
NQ – not quantifiable.
(a) Control efficiency estimated to be in the range of 5% to 30%, achievable by avoiding
overburden dumping at wind-exposed areas when hourly average wind speeds exceeded
a threshold in the range of 6 m/s to 10 m/s.
(b) The dust control efficiency of the haul road management system (incorporating chemical
suppression) has been empirically calculated to be above 90% by external contractor
Reynolds Soil Technologies (RST, 2011) (refer to Section 3.31). LCO however currently
applies a control efficiency of 75% to provide a conservative (lower bound) estimate for
emission reporting purposes. It is feasible that the actual control efficiency achieved at
LCO is equivalent to or greater than 80%, and therefore that this emission reduction has
already been achieved during 2011. This will however only be established following the
implementation of objective monitoring during 2012.
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5. PRACTICABILITY OF BEST PRACTICE MEASURES
The practicability associated with the implementation of the additional control measures
identified at LCO was evaluated taking into consideration:
implementation costs;
regulatory requirements;
environmental impacts;
safety implications; and
compatibility with current processes and proposed future developments.
All additional control measures identified were concluded to be practicable taking into
account anticipated costs, application of such measures at other mines, compatibility with
current and future operational practices, and regulatory requirements pertaining to the site.
All additional control measures identified, as summarised in Table 10, will therefore be
implemented at LCO to reduce particulate matter emissions as per the implementation
timeline provided in the subsequent section.
6. IMPLEMENTATION TIMEFRAME
The planned timeline for implementing the additional control measures identified is outlined
in Table 12. In cases where tasks are required for establishment of the measure prior to its
implementation, separate provision is made for the development and implementation of the
measure.
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Table 12. Implementation Timeline for Additional Control Measures at LCO
Mine Activity Tasks for Additional Measure Implementation Timeline
Wheel Generated
Dust (Unsealed
Roads)
1. Truck operators currently reduce speed as a
contingency action given adverse conditions or excessive dust. This measure will be enhanced through linking contingency actions to specific visual triggers.
(a) Specification of visual triggers.
February – June 2012
(b) On-going implementation of visual triggers.
July 2012 onwards
2. (a) Establish an objective monitoring method to
demonstrate the control efficiency being
achieved (e.g. in situ road surface
entrainment testing, mobile monitoring,
road-side monitoring).
February – September 2012
(b) Initiate periodic objective monitoring as
part of the site’s Haul Road Management System to track control efficiency.
October 2012 onwards
3. Extend the functionality of LCO’s real-time PM10
and meteorological monitoring system to integrate triggers and alarms (i.e. reactive/predictive air quality control system establishment).
February – June 2012
4. Specify adverse conditions (in terms of meteorological conditions and/or PM10 concentrations) when haul activities will be modified to reduce the potential for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
July – September 2012 (development)
October 2012 onwards (implementation)
5. Review current and additional control measures against the 80% control efficiency target.
December 2012
Bulldozing Overburden
6. Specify and implement visual triggers for dozer operations.
February – June 2012
(development)
July 2012 onwards (implementation)
7. Specify adverse conditions (in terms of meteorological conditions and/or PM10
concentrations) when dozer operations will be modified to reduce the potential for dust
impacts, as informed by LCO’s reactive/predictive air quality control system.
July – September 2012 (development)
October 2012 onwards
(implementation)
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Mine Activity Tasks for Additional Measure Implementation Timeline
Loading/Dumping Overburden
8. Specify adverse conditions (in terms of meteorological conditions and/or PM10 concentrations) when loading and dumping operations will be modified to reduce the potential for dust impacts, as informed by LCO’s reactive/predictive air quality control system.
July – September 2012 (development)
October 2012 onwards (implementation)
9. Formalise a procedure for identifying material
with high dust potential for risk-based
additional management (e.g. sheltered dumping; emplacement at less wind-exposed areas; wet suppression).
February – June 2012
(additional training)
July 2012 (implementation)
Wind Erosion of
Overburden Emplacement Areas
10. Establish and implement a procedure for regular identification of areas for risk-based management.
February – September 2012 (additional training)
October 2012 (implementation)
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7. APPENDICES
7.1 Appendix A: Presentation of Information on Cost of
Implementation
According to the OEH Guideline, licensees are required to provide estimated capital, labour,
materials and other costs for each best practice measure on an annual basis for a ten year
period. The cost information is required to allow the NSW Environmental Protection
Authority (EPA) to verify that a particular best practice measure is not practicable at a
particular site.
The EPA considers however that any licensee may choose not to submit cost information for
best practice measures that are either currently being implemented, or that are considered
by the licensee to be practicable (personal communication, Mitchell Bennett, Head, Regional
Operational Unit – Hunter, NSW EPA, 27 January 2012). A copy of this correspondence is
provided overleaf.
Given that LCO is either already implemented best management practice measures, or has
agreed to implement identified additional control measures, no cost information is provided.
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7.2 Appendix B: Emission Estimation
The emission estimation method for the study was developed by ENVIRON Australia (Pty)
Ltd, in consultation with the Office of Environment and Heritage (OEH). Correspondence
regarding the emission factors selected for application is provided at the end of this
appendix. Enhancements and additions to the emission factors referenced in the
correspondence are documented in the relevant sections of this appendix.
Annual TSP, PM10 and PM2.5 emissions (tpa) were estimated for each mining activity utilising
USEPA AP42 emission estimation techniques, and taking into account site-specific material
properties, meteorology, mine activities and activity rates and current control measures.
The emission estimation method comprised the following main steps:
Selection of suitable emission factor equations, in consultation with OEH (Section 7.21).
Collation of the site-specific material property and meteorological data required as input
to equations (Section 7.22).
Calculation of site-specific emission factors for partially uncontrolled activities –
excluding pit retention factors and control efficiencies due to current measures (Section
7.23).
Designation of pit retention factors for sources taking place within the open cut pit
(Section 7.24).
Identification of controls measures and assignment of control efficiencies (Section 7.25).
Collation of site-specific mine activity data for the base case year 2011 (Section 7.26).
Quantification of partially uncontrolled emissions for the base case year 2011, taking
into account pit retention and natural attenuation due to rainfall (Section 7.27).
Quantification of emissions given current controls for the base case year 2011 (Section
7.27).
Whereas detailed emission estimates are provided within this appendix, a summary of the
emission projections by OEH-defined activity category is given within the main report.
7.21 Emission Factors Applied
7.211 Unpaved Roads
The emissions factor for unpaved roads is taken from USEPA AP42 Chapter 13.2.2 Unpaved
Roads (November 2006) as follows:
E = k (s/12) a (W/3) b
Where,
E = Emissions Factor (lb/VMT, i.e. pounds per vehicle miles travelled)
s = surface material silt content (%)
W = mean vehicle weight (Short Tonnes US)
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The following constants are applicable:
Constant
TSP
(assumed from
PM30)
PM10 PM2.5
K (lb/VMT) 4.9 1.5 0.15
A 0.7 0.9 0.9
B 0.45 0.45 0.45
The metric conversion from lb/VMT to g/VKT (grams per vehicle kilometre travelled) is as
follows:
1 lb/VMT = 0.2819 kg/VKT
The surface material silt content and mean vehicle weight information is site specific as
documented in the following section.
Rainfall Adjustment Factor
All roads are subject to some mitigation due to precipitation. The above unpaved road
emission factor can be extrapolated to annual average uncontrolled conditions (but
including natural mitigation due to precipitation) under the simplifying assumption that
annual average emissions are inversely proportional to the number of days with
measureable (more than 0.254 mm) precipitation as follows:
Eext = E [(365-P)/365]
Where:
Eext = annual size-specific emission factor extrapolated for natural mitigation (lb/VMT)
E = unpaved road emission factor (given above)
P = number of days in a year with at least 0.254 mm of precipitation
7.212 Paved Roads
The emissions factor for paved roads is taken from USEPA AP42 Chapter 13.2.1 Paved
Roads (January 2011) as follows:
E = k (sL) 0.91(W) 1.02
Where,
E = Emissions Factor (g/VKT, i.e. grams per vehicle kilometre travelled)
K = particle size multiplier for particle size range and units of interest (See table
below)
sL = Road surface silt loading (grams per square meter) (g/m2), and
W = mean vehicle weight (tonnes)
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The following constants are applicable:
Constant
TSP
(assumed from
PM30)
PM10 PM2.5
K 3.23 0.62 0.15
Questions have been raised in regard to the accuracy of the January 2011 revision of the
Paved Road equation. OEH has however indicated that emission factors from AP42 Section
13.2.1 January 2011 should be used in the quantification of paved road emissions since this
is official USEPA guidance (personal communication, Mitchell Bennett, Office of Environment
and Heritage, 10 October 2011).
The road surface silt loading and mean vehicle weight information is site specific as
documented in the following section.
7.213 Topsoil Scraper
The emissions factors for topsoil scraping activities are taken from USEPA AP42 Chapter
11.9 Western Surface Coal Mining (October 1998) as documented in the table below. No
PM10 and PM2.5 factors defined for this activity, with reference made to the PM10/TSP and
PM2.5/TSP ratios specified for this activity within the OEH 2008 GMR Emissions Inventory.
The emission factors are expressed in kilograms of emissions per tonne of material (topsoil)
stripped.
TSP TSP PM10 PM2.5 Units
Topsoil stripping 0.029 TSP*0.32 TSP x 0.0468 kg/tonne
Scraper unloading
(batch drop)
0.02 TSP*0.32 TSP x 0.0468 kg/tonne
7.214 Dragline
Note: Although LCO does not have dragline operations, the emission factor for dragline
operations is provided, given that this factor is referenced in the estimations of control
efficiency for overburden loading achievable through drop height reduction.
The emissions factors for dragline activities are taken from USEPA AP42 Chapter 11.9
Western Surface Coal Mining (October 1998) as documented in the table below. The
emission factors are expressed in kilograms of emissions per bulk cubic metre of material
(overburden) moved.
TSP PM10 PM2.5 Units
kg/m3
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Where,
d = drop height (m)
M = material moisture content (%)
The average drop height and material moisture content will be site specific.
7.215 Blasting
Emissions factors for blasting are taken from USEPA AP42 Chapter 11.9 Western Surface
Coal Mining (October 1998) as documented in the table below. The emission factors are
expressed in kilogram of emissions per blast, with a single emissions factor specified for
blasting of coal and overburden.
Material TSP PM10 PM2.5 Units
Coal or
Overburden 0.00022(A)1.5 TSP x 0.52 TSP x 0.03 Kg/blast
7.216 Drilling
The TSP emissions factors for drilling activities are taken from USEPA AP42 Chapter 11.9
Western Surface Coal Mining (October 1998) as documented in the table below. The
emission factors are expressed in kilogram of emissions per hole drilled, with separate
factors specified for drilling of coal and overburden. Given that there are no PM10 and PM2.5
emissions factors for drilling, the PM10 and PM2.5 to TSP ratios for blasting overburden and
coal were applied.
Material TSP PM10 PM2.5 Units
Overburden 0.59 TSP x 0.52 TSP x 0.03 kg/hole
Coal 0.1 TSP x 0.52 TSP x 0.03 kg/hole
The number of holes will be site specific.
7.217 Bulldozing
The emissions factors for bulldozing activities are taken from USEPA AP42 Chapter 11.9
Western Surface Coal Mining (October 1998) as documented in the table below. The
emission factors are expressed in kilogram of emissions per hour of dozer activity, with
separate factors specified for dozers operating on coal and overburden.
Material TSP PM10 PM2.5 Units
Coal
kg/hr
Overburden
kg/hr
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Where,
s = material silt content (%)
M = material moisture content (%)
The material silt content and material moisture content are site specific and are addressed
in the subsequent section.
7.218 Trucks Loading Coal and Overburden
The emissions factors for truck loading are taken from USEPA AP42 Chapter 11.9 Western
Surface Coal Mining (October 1998) as documented in the table below. These emission
factors, expressed in kilogram of emissions per metric tonne of material loaded, are
applicable for operations involving loading by shovels, excavator or front end loaders. In
the case of truck loading of overburden, this chapter only specifies a TSP emission factor.
To derive PM10 and PM2.5 emissions factors for truck loading of overburden, reference was
made to the PM10/TSP and PM2.5/TSP ratios for bulldozing of overburden.
Material TSP PM10 PM2.5 Units
Coal
TSP x 0.019 kg/Mg
Overburden (a)
TSP x 0.105 kg/Mg
(a) See justification for use of this emission factor provided below
Where,
M = material moisture content (%)
The material moisture content is site specific and are provided in the subsequent section.
OEH recommended that the material handling emission factor equation from USEPA AP42
Chapter 13.2.4 Aggregate Handling and Storage Piles (November 2006) be applied in the
estimation of truck loading of overburden (as documented below) (personal communication,
Mitchell Bennett, Office of Environment and Heritage, 10 October 2011). Although this
emission factor equation, which takes into account the site-specific wind speed, was initially
applied it was found to substantially under predict the emissions from this activity for the
site when site-specific wind data was applied. This confirmed the conclusion reached by
Pitts (2005) that there is an apparent large underestimation in emissions when using the
materials handling equation compared to measurements at Australian mines.
The AP42 materials handling equation gives lower dust emissions when compared to
measurements undertaken during Australian research (NERDCC, 1988 and SPCC, 1983),
and earlier US research (1981). Holmes (1998) indicated that this is likely to be due to
earlier equations treating the entire loading operation as a single operation. The entire
operation comprises the use of a shovel/excavator or front end loader scooping up a load,
moving into a loading position, dumping material into a truck, reloading and repeating the
process. The materials handling equation by comparison considers the batch or continuous
load-out operation in isolation, and is therefore more applicable for estimating emissions for
conveyor transfers or loading from a conveyor to a stockpile.
To provide a more realistic (potentially upper bound) estimate of emissions from trucks
loading overburden reference was therefore made to the default emission factor from
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USEPA AP42 Chapter 11.9 Western Surface Coal Mining (October 1998) as documented in
the table above.
7.219 Trucks Dumping Coal and Overburden
The emissions factors for trucks dumping of coal are taken from USEPA AP42 Chapter 11.9
Western Surface Coal Mining (October 1998) as documented in the table below. The
emission factors are expressed in kilogram of emissions per metric tonne of material
dumped.
In the case of trucks dumping of overburden, this chapter specifies a TSP emission factor.
To derive PM10 and PM2.5 emissions factors for truck loading of overburden, reference was
made to the PM10 and PM2.5 to TSP ratios for bulldozing of overburden.
Material TSP PM10 PM2.5 Units
Coal
TSP x 0.019 kg/Mg
Overburden (a) Refer to the Materials Handling Equation (b)
(a) AP42 Chapter 11.9 gives a default TSP emission factor for truck dumping of coal (0.033
kg/Mg). OEH however recommended that the emission factors for trucks loading coal be
applied, as drawn from this chapter of the AP42 and documented above (personal
communication, Mitchell Bennett, Office of Environment and Heritage, 10 October 2011).
(b) AP42 Chapter 11. Gives a default TSP emission factor for truck dumping of overburden
(0.001 kg/Mg). OEH however recommended that the materials handling equation from
USEPA AP42 Chapter 13.2.4 Aggregate Handling and Storage Piles (November 2006) be
applied in the estimation of trucks dumping overburden (personal communication, Mitchell
Bennett, Office of Environment and Heritage, 10 October 2011).
The material moisture content (%) specified in the above equation is site specific and is
provided in the subsequent section.
7.2110 Grading
Emissions factors for grading are taken from USEPA AP42 Chapter 11.9 Western Surface
Coal Mining (October 1998) as documented in the table below. The emission factors are
expressed in kilogram of emissions per vehicle kilometre travelled (VKT).
TSP PM10 PM2.5 Units
0.0034 (S)2.5 0.0056 (S)2.0 x 0.6 TSP x 0.031 kg/VKT
Where,
VKT= Vehicles Kilometres Travelled
S = mean vehicle speed (km/h)
The mean vehicle speed of the grader when operating is site specific and is documented in
the subsequent section.
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7.2111 Material Handling
Reference was made to the materials handling equation from USEPA AP42 Chapter 13.2.4
“Aggregate Handling and Storage Piles (November 2006) for the quantification of emissions
from the following batch and continuous drop operations:
Trucks dumping overburden;
Conveyor transfer points;
Stacking to stockpiles
The equation is expressed as follows:
Where,
E = Emissions factor (kg/Mg)
k = 0.74 for particles less than 30 µm
k = 0.35 for particles less than 10 µm
k = 0.053 for particles less than 2.5 µm
U = mean wind speed (m/s)
M = material moisture content (%).
The mean wind speed and material moisture content are site specific and are documented in
the subsequent section.
7.2112 Crushing and Screening
No specific emission factors are given for coal crushing and screening operations within
AP42 or within other widely referenced emission estimation methodologies. A conservative
approach (i.e. expected to provide an upper bound emission estimate) is adopted in which
reference is made to emissions factors for crushing and screening contained within USEPA
AP42 Chapter 11.24 Metallic Minerals Processing (January 1995). The emissions factors
from this chapter are documented for high moisture content and low moisture content ores,
with high moisture content defined as being greater than or equal to 4% by weight.
According to USEPA AP42 Chapter 11.24, a single crushing operation is likely to include a
hopper or ore dump, screen(s), crusher, surge bin, apron feeder, and conveyor belt transfer
points, with emissions from these various pieces of equipment frequently being ducted to a
single control device. The emission factors provided for in USEPA AP42 Chapter 11.24 for
primary, secondary, and tertiary crushing operations are for process units that are typical
arrangements of the aforementioned equipment. For this reason the emission factors for
crushing were taken to be applicable for the quantification of coal crushing and screening
operations.
No PM2.5 factors are given within USEPA AP42 Chapter 11.24, reference was therefore made
to the PM2.5 fraction specified for Category 3 emissions within USEPA AP42 Appendix B.2
Generalized Particle Size Distribution (January 1995). Category 3 covers materials handling
and processing of aggregate and unprocessed ore, including emissions from milling,
grinding, crushing, screening, conveying, cooling, and drying of material.
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A summary of the emission factors applied for coal crushing and screening operations is
given in the table below, expressed as kilograms of emissions per metric tonne of coal.
Material Process TSP PM10 PM2.5 Units
High moisture coal
(≥4% wt)
Primary
Crushing
TSP x 0.15 Kg/Mg
Secondary
Crushing
TSP x 0.15 Kg/Mg
Tertiary
Crushing
TSP x 0.15 Kg/Mg
Low moisture coal
(<4% wt)
Primary
Crushing
TSP x 0.15 Kg/Mg
Secondary
Crushing 0. (b) TSP x 0.15 Kg/Mg
Tertiary
Crushing TSP x 0.15 Kg/Mg
7.2113 Wind Erosion of Overburden Emplacement Areas and Other Exposed Areas
The TSP emissions factor taken from the USEPA AP42 Chapter 11.9 Western Surface Coal
Mining (October 1998) was applied in the quantification of wind blown dust from overburden
emplacement areas and other exposed areas (but excluding coal stockpiles). In designating
PM10 and PM2.5 emission factors, reference was made to the PM10/TSP and PM2.5/TSP ratios
specified within USEPA AP42 Chapter 13.2.5 Industrial Wind Erosion (November 2006).
Emission factors, expressed in metric tonnes per hectare of exposed area per year
(Mg/ha/yr), are given in the table below.
TSP PM10 PM2.5 Units
0.85 TSP x 0.5 TSP x 0.075 Mg/ha/yr
The TSP emission factor is specified for seeded land, stripped overburden and graded
overburden. This factor was derived based on upwind downwind sampling of exposed areas
at coal mines in the US. Pitts (2005) noted that these coal mines, documented within the
background document to USEPA AP42 Chapter 11.9 Western Surface Coal Mining (October
1998), are located within reasonably dry areas (rainfall in the range of 280 to 430
mm/year) characterised by relatively high wind speeds (four sites with average wind speeds
of 4.8 to 6 m/s, and one with 2.3 m/s). Pitts (2005) therefore concluded that the equation
appears to be based on reasonably dry and windy sites.
The above emission factors are applied in the assessment of wind erosion from shaped and
unshaped overburden emplacement areas, including freshly placed areas, graded areas and
seeded areas. The factors are also applied to vegetated overburden emplacement areas,
with control factors being taken into account contingent upon the level of vegetation
coverage achieved.
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These emission factors are also applied in the quantification of wind blown dust from other
general exposed areas, such as unsealed roads, active mining areas and topsoil stockpiles.
Wind erosion of coal stockpiles is however not quantified using these factors.
7.2114 Wind Erosion of Active Coal Stockpile
A TSP emission factor for active coal storage piles is given in USEPA AP42 Chapter 11.9
Western Surface Coal Mining (October 1998) as follows:
ETSP = 1.8 x u
Where,
ETSP = TSP emissions in kg/ha/hr (kilograms per hectare per hour)
U = mean wind speed (m/s)
The above emission factor is however given for wind erosion and stockpile maintenance.
The Mining Activities defined by OEH for BMP determination purposes lists specifically wind
erosion of coal stockpiles, with dozers on coal being defined as a further activity. This
distinction is understandable given that separate measures may be applied to address
particular emissions arising from wind erosion of stockpiles and maintenance of such
stockpiles by mobile equipment. Given that the above emission factor does not distinguish
between wind erosion and maintenance emissions, an alternative approach was adopted.
Bulldozer operations were addressed using the bulldozer on coal emission factors
documented previously.
Wind blown dust from coal stockpiles was estimated by applying the complex, predictive
emission estimation procedure documented within USEPA AP42 Chapter 13.2.5 Industrial
Wind Erosion (November 2006) as described below.
The predictive emission factor equation for industrial wind erosion is given as follows:
Where,
k = particle size multiplier (k = 1 for TSP, 0.5 for PM10 and 0.075 for PM2.5)
N = number of disturbances per year
Pi = erosion potential corresponding to the observed (or probable) fastest mile of
wind for the ith period between disturbances (g/m²), calculated by:
P = 58(u* - ut*)2 + 25(u* - ut*)
P = 0 for u* ≤ ut*
Where,
u* = friction velocity (m/s)
ut* = threshold friction velocity (m/s)
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The following steps were followed in applying this equation:
Step 1 – The fastest mile of wind was determined between disturbances.
The coal stockpiles were conservatively assumed to be subject to disturbance on a
continuous (hourly) basis to provide an upper bound estimate of emissions (i.e. N=8760).
Emissions were calculated on an hourly basis for the base case emission inventory year
based on measured site-specific wind speed data for this year.
The fastest mile of wind was calculated from the hourly average wind speed based on the
gust factor range documented by Pitts (2005) drawing on the work of Krayer and Marshall
(1992). Fastest mile wind speeds are given by Pitts (2005) as being in the range of
approximately 1.18 to 1.27 times the hourly wind speed. A factor of 1.27 was used to
provide an upper bound estimate of emissions.
Step 2 – The friction velocity was derived for several stockpile sub-areas to account for
different wind exposures.
Given that coal stockpiles typically penetrate the surface wind layer (i.e. piles with height-
to-base ratios exceeding 0.2), it is necessary to consider that different areas of a stockpile
have different exposures to the wind. The friction velocity (u*) must therefore be
calculated taking into account the surface wind speed distribution (us+) which is estimated
as follows:
10u
u
uu
r
s
s
(12)
where,
us+ = surface wind speed distribution
us = surface wind speed (m/s), measured at 25 cm from the pile’s surface
ur = approach wind speed (m/s), or reference wind speed measured at a height of
10 m.
= gust wind speed at reference height of 10 m for periods between disturbances
(m/s)
The shape of the pile and its orientation to the prevailing wind determine wind exposure
patterns (us/ur ratios) at the pile surface. USEPA AP42 Chapter 13.2.5 Industrial Wind
Erosion (November 2006) documents wind exposure patterns for two coal stockpile
configurations based on wind tunnel studies undertaken. The two pile shapes are a conical
pile and an oval pile with a flat top, both with 37 degree side slopes. Contours of
normalised surface wind speeds (us/ur) for both pile shapes are illustrated in Figure 21, with
provision made for differences in the contours for the oval, flat topped stockpile given
different approach wind bearings. The percentage of the pile surface areas represented by
us/ur ratio is given in the table below.
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Figure 21. Contours of normalised surface wind speed (us/ur) for conical and oval,
flat topped stockpiles (after USEPA AP42 Chapter 13.2.5 Industrial Wind Erosion,
November 2006).
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Pile Sub-area
(us/ur)
Percent of Pile Surface Area
Pile A Pile B1 Pile B2 Pile B3 Generic
0.2 40% 36% 31% 28% 27%
0.6 48% 50% 51% 54% 54%
0.9 12% 14% 15% 14% 15%
1.1 0% 0% 3% 4% 4%
Allowing for variations in actual stockpile shapes, a generic set of pile surface areas was
established for application in the emission estimates (as shown in above table). In deriving
this generic set reference was made to the maximum areas across stockpile types covered
by sub-areas with higher us/ur ratios.
Based on the surface wind speed distribution (us+), the friction velocity (u*) was calculated
for each pile sub-area, taking into account the non-uniform wind exposure of stockpiles, by
applying the following equation:
ss u
uu 10.0
)5.0ln
25(
4.0*
Step 3 – A threshold friction velocity was determined.
Reference was made to the literature to identify threshold friction velocities for use in the
erosion potential calculations. Threshold friction velocities for coal piles are given as being
in the range of 0.7 m/s to 1.12 m/s (USEPA, 1988; USEPA AP42 Chapter 13.2.5 Industrial
Wind Erosion, November 2006; Sullivan and Ajwa, 2011). For the purpose of this
assessment the threshold friction velocity of 1.12 m/s applicable to uncrusted coal
stockpiles was applied, as drawn from USEPA AP42 Chapter 13.2.5 Industrial Wind Erosion,
November 2006.
Step 4 – Calculation of annual erosion potential for the entire pile
The erosion potential (P) was calculated for each stockpile sub-area, for each hour, based
on the calculated friction velocity (u*) and the selected threshold friction velocity (ut*) as
follows:
P = 58(u* - ut*)2 + 25(u* - ut*)
P = 0 for u* ≤ ut*
The erosion potentials were then summed across stockpile sub-areas and across hours to
give the total annual erosion potential for the entire pile.
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7.22 Site-specific inputs
A summary of the site-specific information input into the emission estimation calculations is
provided in the table below.
Description Units PRP 2010/2011
Value Source of Information
Material Properties
Moisture Content of ROM Coal % 8 Liddell inputs to OEH Industrial Emissions Inventory Survey 2009
Moisture Content of Product Coal % 10 Liddell inputs to OEH Industrial Emissions Inventory Survey 2009
Moisture Content of Topsoil % 26 Liddell inputs to OEH Industrial Emissions Inventory Survey 2009
Moisture Content of Road Material % 1.7 Site-specific sampling (AP-42 Default Factors is 2.4%)
Moisture Content of Overburden % 1.7 Site-specific sampling (AP-42 Default Factors is 7.9%)
Moisture Content of Tailings % 1.5 Site-specific sampling of dry tailings
Silt Content of ROM Coal % 5 Liddell inputs to OEH Industrial Emissions Inventory Survey 2009
Silt Content of Product Coal % 4 Liddell inputs to OEH Industrial
Emissions Inventory Survey 2009
Silt Content of Topsoil % 32.2 Site-specific sampling
Silt Content of Road Material % 12.1 Site-specific sampling
Silt Content of Overburden % 21.9 Site-specific sampling
Silt Content of Tailings % 46.8 Site-specific sampling
Moisture content reject % 30 Liddell NPI 2010/2011 spreadsheet
Silt content reject % 4 Assume same as coal
Meteorological Data
Mean Wind Speed m/s 2.99 Liddell Meteorological Data (2009-
2011)
No of Rain Days (>0.25mm) days 86.3 Jerrys Plains PO Meteorological Station
Vehicle Information
4WD Speed km/h 55
Grader Speed km/h 13
Weight of Light Vehicle tonnes 1.5
Weight of Haul Trucks 1 tonnes 299
Weight of Water Trucks tonnes 119
Weight of Service Trucks tonnes 7
Weight of User Defined tonnes 250
Drill and Blast
Average Area of Overburden Blast m² 23,767
Rainfall Adjustment
Rainfall adjustment for Road Dust (natural control due to rainfall)
0.764 Calculated based on rainfall
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Moisture and silt contents of unsealed road surface material, topsoil, overburden and dry
tailings were determined based on grab sampling of in situ material and subsequent
laboratory analysis by Simtars (the Safety in Mines Testing and Research Station, Department of
Employment, Economic Development and Innovation). Reference was made to the procedures
outlined in USEPA AP42 Appendix C.1 Procedures for Sampling Surface / Bulk Dust Loading
(July 1993) and USEPA AP42 Appendix C.2 Procedures for Laboratory Analysis of Surface /
Bulk Dust Loading Samples (July 1993). Details regarding the samples taken and results
obtained are provided in the tables below.
Results by Sample:
Average Properties by Material Type:
Material Type Moisture Content (%) Silt Content (%)
Unsealed road surface 1.7 12.1
Topsoil 2.2 32.2
Overburden 1.7 21.9
Dry Tailings 1.5 46.8
No. Sample Name Material Type Moisture Content
(%) Silt Content
(%)
1 Durham Rd 1 Unsealed road surface 2.2 16.2
2 Durham Rd 2 Unsealed road surface 1.8 17.4
3 Waterfill Ramp Unsealed road surface 1.3 6.0
4 RL195 Road Unsealed road surface 1.4 8.8
5 Topsoil Topsoil 2.2 32.2
6 Overburden 1 Overburden 1.8 25.3
7 Overburden 2 Overburden 1.6 18.5
8 Res West Tailings Dry Tailings 1.5 46.8
9 Res west tailings wet Tailings ND 82.7
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7.23 Site-specific Emission Factors (Partially Uncontrolled)
Based on the emission factor equations documented in Section 7.21, and the site-specific
equation inputs documented in Section 7.22, site-specific emission factors were calculated.
These emission factors, provided below, exclude pit retention factors and control measure
efficiencies.
Source
Unit
Calculated Emission Factor
(Integrating Site-specific
Data)
TSP PM10 PM2.5
Light Vehicle Wheel Generated Dust kg/VKT 0.78 0.24 0.02
Scraper Topsoil kg/tonne 0.029 0.009 0.001
Haul Truck Wheel Generated Dust kg/VKT 8.40 2.57 0.26
Water Cart Wheel Generated Dust kg/VKT 5.54 1.70 0.17
Service Truck Wheel Generated Dust kg/VKT 1.55 0.48 0.05
Spare 1 Wheel Generated Dust kg/VKT 7.75 2.38 0.24
Drilling Overburden kg/hole 0.59 0.31 0.02
Drilling Coal kg/hole 0.10 0.05 0.003
Blasting kg/blast 806 419 24
Explosives kg/tonne 51 51 5
Dozers Overburden kg/hour 52.91 16.44 5.56
Dozers Topsoil kg/hour 2.43 0.64 0.25
Dozers Coal ROM kg/hour 16.45 3.85 0.36
Dozers Coal Processed kg/hour 9.42 2.02 0.21
Dozers Reject kg/hour 2.26 0.43 0.05
Truck Loading/Dumping ROM Coal kg/tonne 0.048 0.007 0.0009
Truck Loading/Dumping Reject kg/tonne 0.010 0.002 0.0002
Truck Loading/Dumping Topsoil kg/tonne 0.00005 0.00002 0.00000
3
Truck Dumping Overburden kg/tonne 0.0022 0.0010 0.0002
Truck Loading Overburden kg/tonne 0.0180 0.0054 0.0006
Material Handling ROM Coal (conveyor transfers) kg/tonne 0.00025 0.00012 0.00002
Material Handling Processed Coal (conveyor transfers)
kg/tonne 0.00025 0.00009 0.00001
Material Handling Dry Tailings kg/tonne 0.00264 0.00125 0.00019
Graders Working kg/VKT 2.07 0.568 0.06
Primary Crushing kg/tonne 0.010 0.004 0.0015
Secondary Crushing kg/tonne 0.030 0.012 0.0045
Tertiary Crushing kg/tonne 0.030 0.01 0.0045
Wind Erosion Exposed Areas kg/ha/yr 850 425 64
Wind Erosion Coal Stockpiles kg/ha/yr 1770 885 133
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7.24 Pit Retention Factors
Particulate matter emissions from mining activities located in-pit may be reduced by ‘pit
retention’. This potential reduction is more significant for larger particles, whereas fine
particles have longer atmospheric residence times and are less likely to be removed from
the air by deposition or impaction in the near field even given their release within the
confines of an open cut pit. The National Pollutant Inventory (NPI) Emission Estimation
Technique Manual (EETM) Version 3.0 dated 2011 gives the pit retention factor as being
50% for TSP and 5% for PM10. These factors were applied to account for reductions in
emission for activities occurring within the pit. No pit retention factor was applied for PM2.5.
The percentage emission reduction estimated for each activity based on the
abovementioned pit retention factors and the extent to which activities occur within the pit
are as follows:
Activity Pit Retention (%)
TSP PM10 PM2.5
Loading Overburden to Trucks 50 5 0
Dozers on Overburden and Coal 50 5 0
Loading Coal to Trucks 50 5 0
No pit retention factor was applied for other activities not listed in the above table.
Overall the application of the pit retention factor was estimated to reduce uncontrolled
annual TSP emission estimates by 4.4% and PM10 estimates by 0.4%.
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7.25 Control Efficiencies Applied
A summary is provided below of the control measures currently being implemented for
which control efficiencies are available for application. These control efficiencies were taken
into account in estimating emissions for controlled operations.
Activity/Source Control Measure Description
Current Control Efficiency (%)(a)
TSP PM10 PM2.5
% % %
Drilling of Overburden
Water sprays on drills 70 70 70
Conveying of ROM Coal ROM Coal conveyors and transfer points are enclosed
70 70 70
Conveying of Product Coal Product Coal conveyors are almost fully enclosed with under-pans in place
70 70 70
Product Coal conveyor equipped with water sprays and enclosure(b)
85 85 85
Conveying of Coarse Rejects
Coarse Reject conveyors and transfer points are partially enclosed (roof and one side)
70 70 70
Crushing Operations Coal crushing operations are enclosed with
water sprays implemented(c) 85 85 85
Train Loading Partially enclosed with water spays 70 70 70
Vehicle Activity on Unsealed Roads
Haul road management system, including chemical surfactant application(d)
75 75 75
Dozer working coarse rejects
Wind break 30 30 30
Wind erosion of unsealed roads
Haul road management system, including chemical surfactant application(d)
50 50 50
Wind erosion of Overburden Emplacement Areas under Secondary
Rehabilitation
Secondary rehabilitation(e)
60 60 60
Wind Erosion of ROM Coal stockpile
Stockpile water sprays 50 50 50
Loading of Overburden Drop height reduction from 3m to 1.5m(f) 30 30 30
(a) Control efficiencies were derived from the NPI EETM Mining (2011), and the US-EPA
AP42 Emission Factor literature. The method for calculating combined control
efficiencies was taken from NPI EETM Mining (2011).
(b) A control efficiency of 70% was applied for enclosure, and an additional 50% control
efficiency for water sprays, giving a combined control efficiency of 85%.
(c) A control efficiency of 70% was applied for enclosure, and an additional 50% control
efficiency for water sprays, giving a combined control efficiency of 85%.
(d) The dust control efficiency of the haul road management system, which includes
chemical suppression, was estimated to be above 90% by external contractor
Reynolds Soil Technologies (refer to Section 3.31). For emission reporting purposes,
LCO currently claims a control efficiency of 75% to provide a conservative (lower
bound) estimated pending objective measurement of the control effectiveness of the
HRMS. A control efficiency of 75% coincides with the control efficiency specified in
NPI EETM Mining (2011) for Level 2 watering, and with the maximum control
efficiency indicated by the US-EPA (2006) to be achievable through wet suppression.
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It is feasible that the actual control efficiency being achieved through chemical
suppression is currently equivalent to or greater than 80%.
(e) Control efficiencies of 40% to 100% applicable for permanent rehabilitation areas
depending on duration in place, coverage, demonstration of self-sustaining (etc.).
For 2010/2011 emission estimates control efficiency of 60% was applied for the 93
ha area rehabilitated during 2009/2010, with a control efficiency of 100% applied for
areas rehabilitated earlier.
(f) Control efficiency referenced within Katestone (2011) for application to truck loading
operations, as calculated based on the dragline equation (Refer to Appendix B).
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7.26 Mine Activity Data for Base Case Year 2011
Activity Material Description of Activity
Extent of
Activity (2011)
Activity Rate Units
Removing Topsoil and Rehabilitation
Topsoil Dozers stripping topsoil 650 Hrs
Topsoil Scrapers removing topsoil - tpa
Topsoil Loading topsoil 110,760 tpa
Topsoil Trucks dumping to stockpile 110,760 tpa
Topsoil Stockpile to trucks (Excavators/Shovels/FELs)
110,760 tpa
Topsoil Trucks dumping to rehab area 110,760 tpa
Overburden Dozer shaping overburden ready for topsoiling
4,052 Hrs
Topsoil Dozer spreading topsoil - Hrs
Drilling Operations
Overburden Drilling 82,102 No. of holes
Coal Drilling - No. of holes
Blasting Operations
Overburden Blasting 189 No. Blasts
Coal Blasting - No. Blasts
Overburden
Extraction and Dumping
Overburden Truck Loading Overburden
(Excavators/Shovels/FELs) 100,175,700 tpa
Overburden Dozers on Overburden 12,102 Hrs
Overburden Trucks Dumping Overburden 100,175,700 tpa
Coal Extraction and Transfer to ROM Coal Hopper
ROM Coal Truck Loading Coal (Excavators/Shovels/FELs)
6,326,228 tpa
ROM Coal Dozers on Coal - Hrs
ROM Coal Trucks Dumping Coal to Hopper 6,326,228 tpa
ROM Coal Trucks Dumping to ROM Stockpile
2,530,491 tpa
ROM Coal Dozers on stockpile 16,733 Hrs
ROM Coal Unloading from Coal Stockpile - tpa
CHPP – ROM Coal
Operations
ROM Coal Loading Conveyor 6,369,210 tpa
ROM Coal Conveying to primary crusher 6,369,210 tpa
ROM Coal Primary crusher 6,369,210 tpa
ROM Coal Conveying to Secondary Crusher
6,369,210 tpa
ROM Coal Secondary crusher 6,369,210 tpa
ROM Coal Conveying to CHPP 6,369,210 tpa
CHPP – Product Coal
Operations
Product Coal Loading Conveyor 4,311,233 tpa
Product Coal Conveying to stockpile 4,311,233 tpa
Product Coal Dozer working stockpile 13,417 Hrs
Product Coal Conveying to bins
tpa
Product Coal Loading Trains 4,311,233 tpa
Vehicle Activity on Mine Roads
Overburden Grader working on surface 226,842 VKT
Overburden Trucks hauling coal material 1,731,523 VKT
Overburden Trucks hauling - gravel roads
VKT
Overburden Water Truck 152,043 VKT
Overburden Service Truck 129,195 VKT
Overburden Spare 1 1,079,649 VKT
Overburden Light Vehicles (4 wheel) 1,856,457 VKT
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Activity Material Description of Activity
Extent of Activity (2011)
Activity Rate Units
Coarse Reject Material Handling
Coarse Reject
Rejects conveyed from CPP to bin
tpa
Coarse
Reject
Loading Reject to Trucks 107,508 tpa
Coarse
Reject
Dumping Coarse Reject 107,508 tpa
Coarse Reject
Dozer working rejects 26,906 Hrs
Rock Crushing for Road Surface
Overburden Excavators/Shovels/FEL's 143,478 tpa
Overburden Primary Crushing 143,478 tpa
Exposed Areas and
Stockpiles
Overburden Exposed Overburden
Emplacement Areas 236 ha
Tailings Antiene North (dry tailings) 32 ha
Road material
Unsealed roads 43 ha
"Overburden" Other Exposed Areas (e.g. Pit) 157 ha
"Overburden" Area under Secondary
Rehabilitation 93 ha
Topsoil Topsoil stockpiles 2 ha
ROM Coal ROMCoal stockpile 6 ha
Product Coal Product Coal stockpile 4 ha
VKT – vehicle kilometres travelled
tpa – tonnes per annum
ROM – run-of-mine
FEL – front end loader
CHPP – coal handling and preparation plant
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7.27 Emission Estimates for 2011 Operations – Partially Uncontrolled and Controlled
Mine Activity Category Mine Activity Partially Uncontrolled - Annual
Emissions (kg/year) Current Controls - Annual
Emissions (kg/year)
TSP PM10 PM2.5 TSP PM10 PM2.5
Bulldozing Overburden/Topsoil Dozers stripping topsoil 1,577 419 166 1,577 419 166
Loading/Dumping Overburden/Topsoil
Loading topsoil 5 3 0 5 3 0
Loading/Dumping Overburden/Topsoil
Trucks dumping to stockpile 5 3 0 5 3 0
Loading/Dumping Overburden/Topsoil
Stockpile to trucks (Excavators/Shovels/FELs)
5 3 0 5 3 0
Loading/Dumping Overburden/Topsoil
Trucks dumping to rehab area 5 3 0 5 3 0
Bulldozing Overburden/Topsoil Dozer shaping overburden ready for topsoiling
214,411 66,612 22,513 214,411 66,612 22,513
Drilling Drilling Overburden 48,440 25,189 1,453 14,532 7,557 436
Drilling Drilling Coal - - - - - -
Blasting Blasting Overburden 152,350 79,222 4,570 152,350 79,222 4,570
Blasting Blasting Coal - - - - - -
Loading/Dumping Overburden/Topsoil
Truck Loading Overburden (Excavators/Shovels/FELs)
901,581 513,901 56,800 631,107 359,731 39,760
Bulldozing Overburden/Topsoil Dozers on Overburden 320,191 189,001 67,240 320,191 189,001 67,240
Loading/Dumping Overburden/Topsoil
Trucks Dumping Overburden 221,897 104,951 15,893 221,897 104,951 15,893
Loading Coal to Trucks Truck Loading Coal (Excavators/Shovels/FELs)
151,299 41,342 5,749 151,299 41,342 5,749
Bulldozing Coal Dozers on Coal - - - - - -
Trucks unloading Coal (hopper) Trucks Dumping Coal to Hopper 302,597 43,518 5,749 302,597 43,518 5,749
Loading Coal Stockpiles Trucks Dumping to ROM Stockpile 121,039 17,407 2,300 121,039 17,407 2,300
Bulldozing Coal Dozers on stockpile 275,278 64,433 6,056 275,278 64,433 6,056
Unloading from Coal Stockpiles Unloading from Coal Stockpile - - - - - -
Material Transfer of Coal Loading Conveyor 1,614 763 116 1,614 763 116
Material Transfer of Coal Conveying to primary crusher 1,614 763 116 484 229 35
Coal Crushing Primary crusher 63,692 25,477 9,554 9,554 3,822 1,433
Material Transfer of Coal Conveying to Secondary Crusher 1,614 763 116 1,614 763 116
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Mine Activity Category Mine Activity Partially Uncontrolled - Annual Emissions (kg/year)
Current Controls - Annual Emissions (kg/year)
TSP PM10 PM2.5 TSP PM10 PM2.5
Coal Crushing Secondary crusher 191,076 76,431 28,661 28,661 11,465 4,299
Material Transfer of Coal Conveying to CHPP 1,614 763 116 1,614 763 116
Material Transfer of Coal Loading Conveyor 1,092 378 57 164 57 9
Material Transfer of Coal Conveying to stockpile 1,092 378 57 328 113 17
Bulldozing Coal Dozer working stockpile 126,351 27,049 2,780 126,351 27,049 2,780
Material Transfer of Coal Conveying to bins - - - - - -
Train Loading Loading Trains 1,092 378 57 328 113 17
Graders Grader working on surface 469,960 128,810 14,569 117,490 32,202 3,642
Wheel Generated Dust Trucks hauling coal material 14,538,585 4,455,978 445,598 3,634,646 1,113,995 111,399
Wheel Generated Dust Trucks hauling - gravel roads - - - - - -
Wheel Generated Dust Water Truck 842,510 258,224 25,822 210,628 64,556 6,456
Wheel Generated Dust Service Truck 200,360 61,409 6,141 50,090 15,352 1,535
Wheel Generated Dust Spare 1 8,368,090 2,564,763 256,476 2,092,022 641,191 64,119
Wheel Generated Dust Light Vehicles (4 wheel) 1,439,451 441,182 44,118 359,863 110,295 11,030
Material Transfer Rejects Loading Reject to Trucks 1,053 225 20 1,053 225 20
Material Transfer Rejects Dumping Coarse Reject 1,053 225 20 1,053 225 20
Bulldozing Rejects Dozer working rejects 60,745 11,651 1,336 42,522 8,156 935
Loading/Dumping Overburden/Topsoil
Excavators/Shovels/FEL's 318 150 23 318 150 23
Other Crushing (waste rock) Primary Crushing 1,435 574 215 1,435 574 215
Wind Erosion of Overburden Exposed Overburden Emplacement Areas
200,600 100,300 15,045 200,600 100,300 15,045
Wind Erosion of Exposed Areas Antiene North (dry tailings) 27,200 13,600 2,040 27,200 13,600 2,040
Wind Erosion of Exposed Areas Unsealed roads 36,550 18,275 2,741 18,275 9,138 1,371
Wind Erosion of Exposed Areas Other Exposed Areas (e.g. Pit) 133,450 66,725 10,009 133,450 66,725 10,009
Wind Erosion of Exposed Areas Area under Secondary Rehabilitation
79,050 39,525 5,929 31,620 15,810 2,372
Wind Erosion of Exposed Areas Topsoil stockpiles 1,700 850 128 1,700 850 128
Wind Erosion of Coal Stockpiles ROM Coal stockpile 10,622 5,311 797 5,311 2,656 398
Wind Erosion of Coal Stockpiles Product Coal stockpile 7,081 3,541 531 7,081 3,541 531
TOTAL 29,521,343 9,450,467 1,061,677 9,513,363 3,218,880 410,657
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7.3 Appendix C: Control Efficiencies
A summary of control measures and associated control efficiencies from the literature is
provided for significant mining activities.
7.31 Wheel Generated Dust Controls and Control Efficiencies
Type of Measure Control Measure PM Control
Efficiency Reference
Source reduction Usage of conveyors in
place of haul roads 95% Katestone (2011)
Paving of the travel surface >90% MRI (2006) ; Bohn et al. (1978)
Surface improvement Low silt aggregate 30% Bohn et al. (1978)
Application of geotextiles to gravel-surfaced haul roads
56-75% Freeman (2006)
Speed restrictions Reducing truck speed from 75km/hr to 50km/hr
40-75% Foley et al. (1996)
Reducing truck speed from
65km/hr to 30km/hr 50-85% Foley et al. (1996)
Wet suppression Watering (standard procedure)
10% - 75% MRI (2006)
Level 1 watering : 2L/m²/hr
50% NPI EETM Mining (2011)
Level 2 watering : > 2L/m²/hr
75% NPI EETM Mining (2011)
Watering twice a day for
industrial unpaved road 55% MRI (2006)
Surface treatment Petroleum resin (after 5
months of application) 80%
US-EPA AP42 Chapter 13.2.2 Unpaved Roads
(2006)
Oil and double chip surface 80% Bohn et al. (1978)
Chemical suppression 84% MRI (2006)
Chemical suppression 40-98% Foley et al. (1996)
Hygroscopic salt application (control efficiency effectiveness over 14 days)
45% Thompson et al. (2007)
Hygroscopic salt application: (control efficiency effectiveness
within 2 weeks)
82% Thompson et al. (2007)
Lignosulphonate application: (control efficiency effectiveness over 23 days)
66% Thompson et al. (2007)
Lignosulphonate 70% Thompson et al. (2007)
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Type of Measure Control Measure PM Control Efficiency
Reference
application: (control efficiency effectiveness over 23 days - upper bound)
Polymer emulsions (control efficiency effectiveness
over 58 days)
70% Thompson et al. (2007)
Tar and bitumen emulsions (control efficiency
effectiveness over 20 days)
70% Thompson et al. (2007)
Chemical suppression using EK35
63-94%+(a) US-EPA (2006a)
Chemical suppression using
EnviroKleen 20-99%+(a) US-EPA (2006b)
Chemical suppression using DustGard
58-90%+(a) US-EPA (2006c)
Chemical suppression using
PetroTac 73-94%(a) US-EPA (2006d)
Chemical suppression using Techsuppress
43->90%(a) US-EPA (2006e)
Use of trucks with larger payloads
Usage of larger vehicles rather than smaller
vehicles, 90t to 220t
40% Katestone (2011)
Usage of larger vehicles rather than smaller vehicles, 140t to 220t
20% Katestone (2011)
Usage of larger vehicles rather than smaller vehicles, 140t to 360t
45% Katestone (2011)
(a) The dust control efficiency is published by particle size fraction as follows:
Product
Dust Control Efficiency (%)
Total Particulate Matter (TPM) PM10 PM2.5
EK35 63 - 87 84 - 90 56 - 94+
EnviroKleen 78 - 99+ 87 - 91+ 20 - 87+
DustGard 75 - 86 88 - 90+ 58 - 59
PetroTac 74 - 94 73 - 98 >90
Techsuppress 62 - 84 43 - 76 >90
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7.32 Loading and Dumping of Overburden Control Efficiencies
Applicability of Measure Control Measure PM Control Efficiency
References
Truck loading/dumping (and hauling)
Replacement of ‘truck and shovel’ operations with dragline
Site-specific(a)
Avoid double handling of material
100% for avoided handling
Overburden loading by excavator
Minimise drop height from 3m to 1.5 m
30% Katestone (2011)(b)
Modify operations during dry, windy conditions
Not applicable(c)
Truck dumping Minimise drop height from 3m to 1.5 m
30% Katestone (2011)(b)
Modify operations during dry, windy conditions
Not quantifiable(d)
Reduce roll distance of
overburden when dumping Not quantifiable
(a) The control efficiency achieved depends on the site-specific emission intensity (kg
emissions / tonne handled) of dragline operations relative to ‘truck and shovel’ handling.
(b) Reductions are inferred from emission factor for dragline operations which accounts for
drop height (Refer to Appendix B), and rounded down to the nearest 10%.
(c) This measure addresses the potential for off-site impacts by reducing emissions on days
when airborne particles are more likely to be dispersed off-site, rather than reducing
overall annual emissions.
(d) Depends on the prevailing wind speed, sheltered dump space availability and the wind
speed at which modified operations are implemented. The control efficiency is therefore
site-specific, likely to vary substantially over time, and cannot be quantified with
sufficient certainty.
7.33 Bulldozing Overburden Control Efficiencies
Control efficiencies for measures addressing emissions from bulldozing operations are
largely unavailable in the literature.
Katestone (2011) documents a control efficiency of 50% achievable through the application
of watering of overburden ahead of such material being subject to dozer operations. The
control efficiency was also based on a control factor derived from the literature for scrapers
operating on topsoil.
The above measure was however estimated by Katestone (2011) to cost $141,103 per
tonne of PM10 reduced (a factor of 30 times higher compared to measures such as chemical
suppression of haul roads; $4,710/tonne), and therefore not concluded to be a best practice
measure.
The addition of moisture to a sufficient depth, to substantially influence dust emissions from
dozers handling overburden, is impractical and unlikely to achieve the control efficiency
allocated by Katestone (2011).
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7.34 Wind Erosion of Overburden Emplacement Areas – Control
Efficiencies
Type of
Measure Control Measure
PM Control Efficiency
References
Rehabilitation Fully rehabilitated (release)
vegetation 100% NPI EETM Mining (2011)
Rehabilitation 99% Katestone (2011) citing NPI EETM Mining (2001)
‘Secondary rehabilitation’ 60% NPI EETM Mining (2011)
‘Primary rehabilitation’ 30% NPI EETM Mining (2011)
Interim stabilisation Chemical suppression 84% CARB (2002)
Revegetation 90% NPI EETM Mining (2011)
Chemical suppression 70% Bohn et al. (1978)
Wet suppression (watering) 50% Bohn et al. (1978)
Avoid disturbance Restrict vehicle access
Not quantifiable
Emplacement of dustier
material in more sheltered areas
Not quantifiable
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McDonald, E. (2008). Comparison of PI-SWERL with Dust Emission Measurements from
a Straight-Line Field Wind Tunnel; J. Geophys. Res. 2008, 113, F01012.
Thompson P., Misso N., Woods J., Seaton, A., Cherrie J. Miller B. and Searl A. (2007).
Literature Review and Report on Potential Health Impacts of Exposure to Crustal Material
in Port Hedland, Review was undertaken by the Lung Institute of Western Australia and
the Institute of Occupational Medicine, UK, on behalf of the Department of Health,
Western Australia, Final Report, April 2007.
Thompson, R.J., Visser, A.T., (2007). Selection, Performance and Economic Evaluation of
Dust Palliatives on Surface Haul Mine Roads, The Journal of The South African Institute
of Mining and Metallurgy, Volume. 107
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Station PSD Application, Prepared for USEPA Region IV
USEPA (1988). Control of Open Fugitive Dust Sources, EPA-450/3-88-008. Office of Air
Quality Planning and Standards, Research Triangle Park, NC.
USEPA (1992). Fugitive Dust Background Document and Technical Information Document
for Best Available Control Measures, EPA-450/2-92-004, U.S. Department of Commerce,
Springfield, VA, September 1992.
USEPA (1993). AP42 Emission Factor Database, Appendix C.1 Procedures for Sampling
Surface / Bulk Dust Loading (July 1993).
USEPA (1993). AP42 Emission Factor Database, Appendix C.2 Procedures for Laboratory
Analysis of Surface / Bulk Dust Loading Samples (July 1993)
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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THIS DOCUMENT IS UNCONTROLLED UNLESS VIEWED ON THE INTRANET
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(January 1995).
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United States Environmental Protection Agency, November 2006.
USEPA (2006). AP42 Emission Factor Database, Chapter 13.2.2 Unpaved Roads, United
States Environmental Protection Agency, November 2006.
USEPA (2006). AP42 Emission Factor Database, Chapter 13.2.4 Aggregate Handling, United
States Environmental Protection Agency, November 2006.
US-EPA (2006). AP42 Emission Factor Database, Chapter 11.9 Western Surface Coal
Mining, United States Environmental Protection Agency, November 2006.
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Matter: Final Rule, October 2006.
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Characterization from Non-Point Sources.
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Revision, United States Environmental Protection Agency, June 2010.
USEPA (2011). AP42 Emission Factor Database, Chapter 13.2.1 Paved Roads, United States
Environmental Protection Agency, January 2011.
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submitted to the Environmental Impact Assessment process, Western Australia
Department of Environment and Conservation.
WA DEC (2008). Draft – A Guideline for the Development and Implementation of a Dust
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9. CONTROL AND REVISION HISTORY
9.1 Document information
Property Value
Approved by Operations Manager
Document Owner Environment & Community Coordinator
Effective Date 23/02/2012
Keywords Dust, Pollution, Reduction, Programme
For a complete list of document properties, select View Properties from the document’s
context menu on the intranet.
Liddell Coal Operations
Sustainable Development Framework
LCO SD FWK 0006 Coal Mine Particulate Matter Control Best Management Practice Determination
Status: Approved Version: 2.0
Effective: 23/02/2012 Review: 23/02/2015
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9.2 Revisions
Version Date reviewed
Review team
(consultation) Nature of the amendment
1 01/02/2012 Environ;
M. Hawthorne;
T. Wells;
D. Foster;
D. O’Brien
B. Desomer
Review draft document and finalise
2 02/02/2012 Environ;
M. Hawthorne
D. Foster
B. Desomer
Finalised for doc control and distribution
3 23/02/2012 Environ
B de Somer
Updated links in Section 4.2, updated formulas
in Appendix B