coast aero new presentation
TRANSCRIPT
Coast Aerospace Manufacturing - Company Overview“We Design and Manufacture Solutions for Success”.
Coast Aerospace Manufacturing, Inc. was founded in 1999 to serve commercialand military aerospace providing unique Tooling and Ground Support Equipment.As a certified Small Disadvantaged Business we addressed the needs of supplybase diversity within the vertical markets we serve. With a core competency ofdesigning and producing specialized Tooling and Ground Support Equipment wemet the needs of our customers with integrity and a commitment to excellence thatthe aerospace industry demands from its manufacturing vendor base.
Our strength in engineering technical disciplines and innovation haveprovided opportunities for us to expand the scope of products that wemanufacture. Leveraging the combined knowledge of our team we continueto be a pioneer in complex tooling and ground support equipment and haveexpanded to encompass Fabricated Composite Tooling and Custom Wireand Fiber Cable Assemblies for aircraft applications. The knowledge andstability of our people has allowed us to drive discipline and process intoour business, providing a sustainable engine for growth.
Our commitment to quality is demonstrated through our AS9100 Rev. C/ISO9001:2008 registered and certified quality system. Manufacturing equipment forrequirements that encompass Land, Sea, Air and Space, we partner with ourcustomers to create solutions that resolve problems and enhance serviceabilityacross a broad range of customer requirements. We support and serve our militarycustomers better by maintaining our ITAR registration, allowing us to send productwherever it is needed around the globe. Our seasoned Engineering and QualityStaffs align themselves with our customers to ensure complete understanding oftheir requirements. In that way , we ensure that each part we manufacture meetsthe exacting standards for functionality and quality that meets the high standards ofthe Aerospace industry.
ABOUT US
1
AEROSPACE58% SPACE29%
MILITARY10%
BUSINESS CONCENTRATION
2
INDUSTRIAL3%
AEROSPACE58%
SPACE29%
MILITARY10%
INDUSTRIAL3%
BREAKDOWN
Commercial and Military Aviation
Space
Petrochemical Power Generation
VERTICAL MARKETS SERVED
Military and Commercial Marine
3
Custom Composite Fabrication Tooling Custom Wire and
Fiberoptic Cable AssembliesCustom Service and Test Kit Assembly
\
SPECIALTY MARKETS
4
Coast Aerospace Manufacturing, Inc. is located in Placentia, CaliforniaSBA Certified Small Disadvantaged Business (SDB), Minority-Owned50 Employees (2 Shifts)
Seasoned engineering staff of 6 ME’s and 2 PE’sHighly skilled and certified machining, welding, process and quality staff
57,000 Sq. Ft. FacilityTemperature and Environmentally Controlled FacilityLocated in the Primary Area of U.S. Aerospace IndustryCentral to Manufacturing Support Supply BaseConvenient to Regional and International Transportation hubs.
5
COMPANY FACTS
ORGANIZATION CHARTPRESIDENT
LOUIS PONCE
ACCOUNTINGANGELICA SKULLR
HR & ADMINEMMA BALIBALOS
VP OPERATIONSFRANK FLECK
VP MANUFACTURINGSTEVEN CASTILLO
VP DESIGN ENGINEERING
DAVID RODRIGUEZVP OF SALES
MIKE MOOREQA MANAGER ISO/ASDALE SMALLEY
PURCHASING MANAGER
OMAR SULIMANPLANNING AND
MANUFACTURING ENGINEER
DATA CONTROLQUALITY
ADMINISTRATIONAND AUDITS
INSPECTION AND TESTSREPRODUCTION
MANUFACTURINGSHIPPING AND
RECEIVING ESTIMATING
6
QUALITY CERTIFICATIONAS9100 Rev. C / ISO 9001:2008QUALITY CERTIFICATIONAS9100 Rev. C / ISO 9001:2008
7
Coast Aerospace Manufacturing, Inc. is an AS9100 Rev. C/ ISO9001:2008 and ITAR registered facility that continually complies withour Customers increasingly complex requirements to offer Load Test,Proof Load, Service & Refurbishment on the GSE, SE and LiftingTools on Hydraulic and Non-Hydraulic Products. We continue to investin the most advanced inspection tools and software in order to insurethat we are positioned to exceed the scope of any customerrequirement and drive efficient quality verification. We continuallyreview our processes and equipment in order remain a quality leaderin the aerospace industry. This drive to excel in the quality area of ourbusiness is a key differentiator, setting us above our competition.
Inspection of Parts, Tooling, and Fixtures
Brown and Sharpe CMM’s
40” x 60” x 120”
16” x 18” x 22”
Leica Laser Tracker with T-Cam and T-Probe Upgrades
Master 3D Gage 24” Inspection Arm
Verisurf 3D Inspection Software
PC-DMIS Interactive Software
Digitizing
NDT Level III Liquid Penetrant and Magnetic Particle Inspections
• Reverse Engineering
TESTING & INSPECTION
8
Advanced Metrology
T-Cam 2 and T-Probe Upgrades
WE PROUDLY SERVE THESE EXTRAORDINARY ORGANIZATIONS
9
In a demanding industry where qualityand delivery are near the top of the KeyPerformance Indicator list, CoastAerospace Manufacturing, Inc. hasdifferentiated itself from the competitionby providing unmatched customerservice and quality.
We strive to exceed customerexpectation and deliver the right part,at the right place, at the right time,100% of the time.
Since 1999 we have providedinnovative design and fabricationsolutions with end-to-end processcontrol for improved productivityallowing us to excel at satisfying ourcustomers. We have earned manyawards in recognition of both ourcustomer service and exceptionalcustomer quality ratings.
AWARDS 10
Coast Aerospace Manufacturing, Inc. engineershave the knowledge and experience to drive a
positive customer result. Our six MEs and two PEshave a broad experience base in aerospaceapplications. We have worked hard to delivercustomer satisfaction, no matter what the obstacles,
in order to develop lasting business relationships.Our engineers can add value to both current anddevelopmental programs. Our skills and knowledge,acquired through long historical experience is
differentiated with an eye toward innovative design
that makes us a great customer partner.
DESIGN ENGINEERING
•Tooling – Master Jigs and Fixtures•Assembly Jigs and Fixtures•GSE - Ground Support Equipment•SE – Support Equipment•Work Stands and Platforms•Handling and Hoisting Fixtures•Electro-Mechanical Handling Equipment•CADD/CAM Engineering, Design and
Programming•Reverse Engineering Capabilities
•CATIA 4 & 5, UGII, Pro-E / CREO• AutoCAD • UG/NX• Pro-Engineer / CREO• Solid Edge• Autodesk Inventor
DESIGN CAPABILITES SOFTWARE
11
• Tool Design and Fabrication• Small to Large Fabrication of Ground Support Equipment• Precision Aerospace Machining, Welding and Painting of
Flight Hardware• Tooling, SE and GSE Refurbishment
COR
CORECOMPETENCY
CORE COMPETENCY
• Proof Load and Load Testing• Electrical & Electronic Fabrication• Custom Wire and Fiberoptic Cable Assemblies• Custom Designed Service and Testing Kits
12
Coast Aerospace Manufacturing, Inc. is a AS9100 Rev.C/ISO9000:2008 and ITAR registered facility, producing machinedparts, mechanical and electrical assemblies, custom wire and fibercable assemblies, ground support solutions for the commercial andmilitary aerospace industries, tool validation and metrology andrefurbishing tooling. We provide quality solutions for both ground andflight applications. Our manufacturing team will work with you tofabricate new or refurbish a product that will meet your specificapplication and quality requirements. By assigning a program manageras a single point of contact and providing our customers with weeklystatus reports on their project, we drive accurate communication and
stay on schedule to meet the customer’s required delivery. The programmanager also interfaces with both quality teams to ensure all specifiedrequirements are met.
• Tooling – Master Jigs and Fixtures
• GSE - Ground Support Equipment
• Welding (Certified Structural & Pipe)
• MIL-STD-1595
• AWSD1.1 (STL)
• AWSD1.2 (ALUM
• 3, 4, & 5 Axis CNC Machining
• Conventional Machining
• Composite & Hard Tooling
• Custom Wire and Fiberoptic Cable Assemblies
MANUFACTURING
• Commercial & Aerospace Parts
• Multiple Mode Proof Loading
• Testing (destructive, nondestructive, life cycling, and final product)
• Inspection (Rail-Mounted Bridge CMM, Laser Tracker, Articulated Arm)
• Painting (Certified Booth)
• Kits/Kitting
• Structural Inspection; Magnetic, Particle, Liquid Penetrant and Visual to NDT Level III
• Tooling Validation Services
13
MANUFACTURINGON & OFF SITE SERVICES
14
On Site Services• Tooling Installation• Period Inspections• Repairs and Metrology Services• Annual Tooling Validation
Off Site Services• Shop Repair for Components and Tooling Upgrades• Complex Tooling System Analysis and Troubleshooting
On or Off Site Services• Tooling, GSE and SE Assembly• Vibratory Stress Relieving
Offering Annual Service Contracts for ToolingCalibration/Validation on Customer Site
MACHINING
15
FLIGHT HARDWARE
16
FABRICATION • Design/Build• Work stands• Assembly, Drill & Holding Fixtures• Transportation Carts & Dollies• Specialized Trailers• Storage Racks• Engine Bucks
17
WELDING Certified Welding
• MIL-STD-1595• AWS D1.1 (Steel)• AWS D1.2 (Aluminum)
Structural InspectionSNT-TC-1A / NDT Level III
• Magnetic Particle • Liquid Penetrant• Visual
18
COMPOSITE TOOLINGFABRICATION
We have expanded our capabilities tooffer custom fabricated compositetooling. Complex designs arefabricated and tested in-house toensure the quality of the resultingcomposite structures.
19
From our AS9100 Rev. C/ISO9000:2008 and ITAR registered facility, CoastAerospace Manufacturing, Inc. produces, assembles, and refurbishes electricalsolutions for the commercial, military and general aerospace applications. Providingsolutions destined for ground applications or those utilized in flight applications, ourelectricians work with your team to manufacture a product that will meet your specificapplication requirements. We manufacture and support products for systems control,electrical connectivity, testing and telemetry on a variety of aircraft and equipmentplatforms.
In-Service Reliability is our primary concern and we realize that your equipment maybe exposed to a variety of factors that could affect performance. Our equipment isproduced with robust quality inspection and test standards that ensure each productthat goes into service will stand the test of time and provide many years of reliableoperation in customer applications. We are constantly re-evaluating our operations inorder to continue to expand further into the electrical space.
ELECTRICAL
•Wire & Fiberoptic Cable Assemblies & Kits
•Electronic Circuit Board Assemblies
•Electro- Mechanical Assemblies
•Electrical & Electronic Control Panels
•Test Equipment
•Control Panels
•Breakout Boxes
Capabilities
20
ELECTRICAL
21
CUSTOM FIELD SERVICE & TEST KITS
22
From small and simple, to large and complex, the Coast Aerospace Manufacturing team is ready to exceed your expectations.
23
EQUIPMENT 24
ITEM QTY MANUFACTURER MODEL CONTROLS AXISX
INCHESY INCHES
Z INCHES
1 1 BURGMASTER HORIZONTAL COLUMN CNC 3 196.0 60.0 30.0
2 1 SNK NB 130P CNC 4 137.0 98.0 63.0
3 1 CINNCINATI 10HC-2500 CNC 4 100.0 40.0 40.0
4 1 DEVELIG 2B-96 CONVENTIONAL 3 96.0 30.0 48.0
5 1 DEVELIG 3B-48 CONVENTIONAL 3 48.0 26.0 30.0
6 1 DEVELIG 2B-36 CONVENTIONAL 3 36.0 24.0 24.0
HORIZONTAL MACHINING CENTERS
ITEM QTY MANUFACTURER MODEL CONTROLS AXISX
INCHESY INCHES
Z INCHES
1 1 CINNCINATI 30V CNC 3 196.0 60.0 30.0
2 1 HAAS VR11 CNC 4 137.0 98.0 63.0
3 1 MAZAK V655/60 CNC 4 100.0 40.0 40.0
4 2 HAMAL MC-6VA CONVENTIONAL 3 96.0 30.0 48.0
5 1 OKUMA HOWA 4 VA CONVENTIONAL 3 48.0 26.0 30.0
CNC VERTICAL MACHINING CENTERS
EQUIPMENT 25
ITEM QTY MANUFACTURER MODEL CONTROLS AXISX
INCHESY INCHES
Z INCHES
1 6 BRIDGEPORT N/A CONVENTIONAL 3 48 12.0 12.0
VERTICAL MILLS
ITEM QTY MANUFACTURER MODEL X INCHES Y INCHES Z INCHES
1 1 LEICA LASER TRACKER with T-Cam & T-Probe Upgrades LTD700 AR AR AR
2 1 THEODOLITE SYSTEMS T3000 AR AR AR
3 1 BROWN & SHARP CMM 120.0 60.0 40.0
4 2 MASTER 3D GAGE ARM 48.0 48.0 48.0
5 1 BROWN & SHARP CMM 18.0 20.0 16.0
ITEM QTY MANUFACTURER MODEL CONTROLS SWING INCHES HEIGHT INCHES
1 6 BULLARD TURRET LATHE CONVENTIONAL 57.0 48.0
VERTICAL TURRET LATHES
ITEM QTY MANUFACTURER MODEL CONTROLS SWING INCHES HEIGHT INCHES
1 1 MAZAK N/A CONVENTIONAL 20.0 80.0
2 1 ACRA TURN N/A CONVENTIONAL 20.0 60.0
INSPECTION EQUIPMENT
HORIZONTAL LATHES