coconut shell breaker
TRANSCRIPT
Problem statement - Breaking the coconut is one of the tidious process it involves precision . mostly traditional method is followed to break the coconut with the hand or on the hard surface but it doesn’t helps in collecting the water so either it has to be compromised or it involves an other process before breaking the coconut .
Goal statement- Is to create a tool which helps in breaking the coconut and collecting the coconut water at the same time in an easy ,efficient & clean manner .
To avoide the damage to the floor or on any other surface ,which cannot bearup the impact force .
To collect the coconut water with out difficulty
usually in south indian hotels they use coconut in most of the food they pre-pare and they need to break atleast
10-15 coconuts per day .
In present scenario in fully furnished house it is hard to find any tough surface sutable for breaking coconut
why
How
With the help of available products in market Existing methods
holding the coconut in one hand and breaking it with
an external tool
hitting the coconut on the floor or on any hard surface
with the help of hand
requires electricity and cost of the machine is more and occupies more space and not for domestic purpose
provoides a platform but the problem is device may move and it doesn’t
have a proper grip to hold .
Both the techniques require impact force which is attained by our hand
To provoide a platform for breaking the coconut easily
Coconut fruit has 3 layers 1.Exocarp 2.Mesocarp
Endocarp is the toughest part in the coconut fruit .but it can be breakable by impact force because it is brittle in nature
It is easy to break the coconut into two halfs by breaking it across the axis
Anatomy of coconut
Anatomy of the coconut helps in understanding the natural property of coconut shell
With the help of heavy load
Pressing machine
combining the above methods to attain a good alternative solution
load
Force given manually with the help of a tool and it acts as a load to the coconut , the advantage is force amplifica-tion due to the length of the lever.
EXPLORATION
Types of levers and their examples
Alternate method to generate the impact force
All the three levers helps in amplifying the force but third order lever give s the best mechanical advantage among other levers.
manual operation + lever extension +gravity
ByDarshan M V
Machine works by operating the lever manually
With the help of gravity and load
Adhesive force impact test-ing machine
Impact force = rate of change of momentum
At the time of contact potential energy = Kinetic energy
mgh=1/2mv
F x t = mv1- mv2
impact force is attained With the help of mechanical lever human hand is one of the example for 3rd order lever
IMPACT FORCE WITH THE HELP OF LEVER
load fulcrum
Concept Visualization in CAD
Impact force is given to the coconut with the help of extension lever
base which helps in holding the coconut
Concept-1
Concept-1 PrototypeTesting
Coconut is placed on the ribs structureprovoided on the device and lever is pushed downwards to get the impact force for breaking the coconut .
1 2
3 4
Analysis of testing
FORCE
NORMAL FORCE
COUNTER FORCE
When the person pushes the lever to crack the coconut ,the product tends to lift slightly above the ground from the other end to making the job even more tougher , hence the handle is provoided to balance out the lifiting and to stabilize the whole prod-uct to stay on ground .
The whole product has to be sturdy and strong , to easily achieve that it has to be manufactured from steel which makes it heavier or if it is with iron it has to be protected with rust free coating .
All these drawbacks made to go for concept-2
Concept -2
steel bar which acts as a platform
Alluminium pipe structure which also acts as a handle
base for the support
Alluminium try bent slightly with an angle helps to slide the coconut water down
Impact force is obtained by traditional method
Prototype testing of concept-2
concept-2 provides a platform to break the coconut in a healthy ,hygenic ,safe way and also helps in collecting the coconut water .
The advantages are it is light weight ,easy to handle ,doesnt require more space for storage,easy to clean.