coconut shell breaker

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COCONUT BREAKER By Darshan M V

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COCONUT BREAKER

ByDarshan M V

Problem statement - Breaking the coconut is one of the tidious process it involves precision . mostly traditional method is followed to break the coconut with the hand or on the hard surface but it doesn’t helps in collecting the water so either it has to be compromised or it involves an other process before breaking the coconut .

Goal statement- Is to create a tool which helps in breaking the coconut and collecting the coconut water at the same time in an easy ,efficient & clean manner .

To avoide the damage to the floor or on any other surface ,which cannot bearup the impact force .

To collect the coconut water with out difficulty

usually in south indian hotels they use coconut in most of the food they pre-pare and they need to break atleast

10-15 coconuts per day .

In present scenario in fully furnished house it is hard to find any tough surface sutable for breaking coconut

why

How

With the help of available products in market Existing methods

holding the coconut in one hand and breaking it with

an external tool

hitting the coconut on the floor or on any hard surface

with the help of hand

requires electricity and cost of the machine is more and occupies more space and not for domestic purpose

provoides a platform but the problem is device may move and it doesn’t

have a proper grip to hold .

Both the techniques require impact force which is attained by our hand

To provoide a platform for breaking the coconut easily

Coconut fruit has 3 layers 1.Exocarp 2.Mesocarp

Endocarp is the toughest part in the coconut fruit .but it can be breakable by impact force because it is brittle in nature

It is easy to break the coconut into two halfs by breaking it across the axis

Anatomy of coconut

Anatomy of the coconut helps in understanding the natural property of coconut shell

With the help of heavy load

Pressing machine

combining the above methods to attain a good alternative solution

load

Force given manually with the help of a tool and it acts as a load to the coconut , the advantage is force amplifica-tion due to the length of the lever.

EXPLORATION

Types of levers and their examples

Alternate method to generate the impact force

All the three levers helps in amplifying the force but third order lever give s the best mechanical advantage among other levers.

manual operation + lever extension +gravity

ByDarshan M V

Machine works by operating the lever manually

With the help of gravity and load

Adhesive force impact test-ing machine

Impact force = rate of change of momentum

At the time of contact potential energy = Kinetic energy

mgh=1/2mv

F x t = mv1- mv2

impact force is attained With the help of mechanical lever human hand is one of the example for 3rd order lever

IMPACT FORCE WITH THE HELP OF LEVER

load fulcrum

IDEATION

IDEATION

Concept Visualization in CAD

Impact force is given to the coconut with the help of extension lever

base which helps in holding the coconut

Concept-1

Concept-1 PrototypeTesting

Coconut is placed on the ribs structureprovoided on the device and lever is pushed downwards to get the impact force for breaking the coconut .

1 2

3 4

Analysis of testing

FORCE

NORMAL FORCE

COUNTER FORCE

When the person pushes the lever to crack the coconut ,the product tends to lift slightly above the ground from the other end to making the job even more tougher , hence the handle is provoided to balance out the lifiting and to stabilize the whole prod-uct to stay on ground .

The whole product has to be sturdy and strong , to easily achieve that it has to be manufactured from steel which makes it heavier or if it is with iron it has to be protected with rust free coating .

All these drawbacks made to go for concept-2

Concept -2

steel bar which acts as a platform

Alluminium pipe structure which also acts as a handle

base for the support

Alluminium try bent slightly with an angle helps to slide the coconut water down

Impact force is obtained by traditional method

Prototype testing of concept-2

concept-2 provides a platform to break the coconut in a healthy ,hygenic ,safe way and also helps in collecting the coconut water .

The advantages are it is light weight ,easy to handle ,doesnt require more space for storage,easy to clean.

Final product