coil coating – product range

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Product Range Coil Coating

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Coil Coating – Product Range

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Page 1: Coil Coating – Product Range

Product Range

Coil Coating

Page 2: Coil Coating – Product Range

Coil Mix System

Everything for yourworkflow: The BrilluxCoil Mix System

Your workflow has top priority – for

us, too. With the Coil Mix System you

can mix small quantities of our coil

coating qualities individually as requi-

red and just in time. Our Paste Basis

System can be installed directly in

your production hall – for maximum

flexibility and process stability. The

following qualities are available in a

wide range of colors in the Coil Mix

System:

Coil SP Glaze 5544

Coil SP Universal Paint 5560, 5561,

5562

Coil PU Paint 5550, 5551, 5552

Coil PU/PA Texture Paint 5554

Page 3: Coil Coating – Product Range

Contents

3

Everything for your workflow: The Brillux Coil Mix System 3

Typically Brillux: Customer orientation on prinicple 4

Coil coating: significant advantages 6

The perfect basis: Primers from Brillux 8

Primers 9

Rear Side Paint 10

Topcoat paints Polyurethane systems 11Polyester systems 12Special systems 13

According to your taste:Design and functionality 16

At a glance:The Brillux coil coating product range 18

Page 4: Coil Coating – Product Range

4

Typically Brillux: Customer orientation on principle

What do you expect from your coating

solution system partner? A perfor -

ming product range? First-class ser -

vice? Flexibility? Brillux Industrial

Coatings offers all of that – and much

more. Our full range of coating pow-

ders, wet paints, coil coatings and

electrodeposition paints covers the

whole application range of industrial

coatings. This is based on our know-

how which has grown in many

decades of experience – and close

dialog with our customers from al-

most all industries. This is typically

Brillux, too: As a dynamic family-run

company, we focus on close coopera-

tion with the users – in order to de-

velop optimum solutions. Solutions

that pay off added value solutions

which are sustainable in every re-

spect, thus contributing to your keep-

ing your quality promises and suc-

cess on the market.

We come from a good family

Brillux Industrial Coatings is a sub-

sidiary of Brillux GmbH & Co. KG,

Münster – one of the leading paint

manufacturers both in Germany and

Europe. Brillux has been producing

and marketing building paints and

materials for professionals for more

than 120 years. We owe our strong

position on the market to our innova-

tion power and service orientation

without compromises.

Page 5: Coil Coating – Product Range

5

Member of the European Coil Coa -

ting Association

The European Coil Coating Associati -

on (ECCA) focusses on promoting the

use of coil-coated metal as an envi-

ronmentally compatible, cost-efficient

and high-quality surface treatment

method.

As a member of ECCA, Brillux Indus-

trial Coatings contributes to the

preparation of standards for continu-

ous quality improvement in the coil

industry.

The ECCA members are coil coating

companies, steel and aluminum ma -

nufacturers and service centers as

well as paint manufacturers, research

institutes and suppliers from the che -

mical and plant engineering industry.

Brillux Industrial Coatings, Unna

Brillux main factory,Münster

Page 6: Coil Coating – Product Range

6

Coil coating: significant advantages

Coil coating offers significant advan-

tages over piecework coating: Coat -

ing is done in a continuous process

without interruptions. As the paint is

applied using the roller coating

method, there are practically no paint

losses. As a result material input is

significantly lower. At the same time

coil coating produces visually perfect

surfaces of consistent quality. In

short: Coil coating is the superior

coating method, both as regards effi-

ciency and quality.

The optimum system for any sub-

strate

Coil coating can be used for coating

different types of substrates – steel

of different conditions, galvanized

sheets and aluminum. The selection

of the substrate is based on defined

criteria. In this context, both the re-

quired properties of the end product

as well as the type of further process -

ing must be considered. Your advan-

tage: With our wide product range we

offer you the perfect coating system

for any substrate.

Coating technology –

state-of-the-art

We believe that innovation is every -

thing else but an end in itself. We are

looking for new ways in order to meet

challenges. In other words: It is all

about finding the best solution in all

situations. This is why we put all of

our resources at your service without

any ifs or buts. Our developers and

process engineers will work out the

perfect product for your individual re-

quirements. In addition we provide

you with full technical support and in-

dividual formulas exactly adjusted to

your demands.

Page 7: Coil Coating – Product Range

7

Our flexibility makes the

difference

Our wide standard coil coating range

forms the reliable basis for develop -

ing customer-specific formulas. In

addition to our standard range a va-

riety of special products is available

for special applications – including

easy-to-clean paints, effect coats and

anti-graffiti paints. And if you don't

find the right product in our range, we

will develop the perfect coating sys -

tem together with you.

Coil coating

Paint

Paint

Coiled metal

Top sidepainting

Rear sidepainting

Page 8: Coil Coating – Product Range

Primers

8

The perfect basis: Primers from Brillux

Many coating build-ups consist of a

prime and a topcoat. In the coil coat -

ing process primers are also applied

to the pretreated substrate first. The

primer ensures reliable adhesion be -

tween the material to be coated and

the topcoat. Thus it ensures optimum

corrosion protection. In addition coil-

coating primers must be highly elas -

tic in order to withstand the me -

chanical impact during deformation.

The right primer makes the differ -

ence

When it comes to choosing a primer,

two questions need to be answered:

What type of substrate is to be coat -

ed? And: What type of topcoat will be

used? Brillux system product primers

on polyester or PUR basis are perfect-

ly adjusted to the different substrates

and top paint technologies, thus en-

suring optimum adhesion and reliable

corrosion protection. In addition they

are chromate-free, thus meeting the

highest environmental requirements.

Page 9: Coil Coating – Product Range

Primers

9

Coil EP Corro Primer 5621

Universal epoxy-based coil primer

with excellent corrosion protection.

· excellent corrosion protection

· can be used on all standard coil

substrates

· universally overcoatable

· high yield

· excellent deformation behavior

· chromate-free

Stoving conditions

216–232 °C PMT

Suitable thinner

Special Thinner 5135.-.0003

Colors

Gray

Gloss grade

Silk matt

Surface

Smooth

Article no. 5621

Size Unit

200 kg 1

1000 kg 1

Coil PU Uniprimer 5618

Polyurethane-based coil uniprimer for

continuously galvanized coil as well

as aluminum coil and film thickness

up to 10 µm.

· very good corrosion protection

· very good adhesion on galvanized

steel sheet and aluminum

· excellent deformation properties

· high yield

· chromate-free

Stoving conditions

216–232 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

White

Gloss grade

Silk matt

Surface

Smooth

Article no. 5618

Size Unit

200 kg 1

1000 kg 1

Coil PU Thick Film Primer 5619

Polyurethane-based coil thick film

primer for continuously galvanized coil

as well as aluminum coil for film thick -

ness up to 25 µm.

· very good corrosion protection

· very good adhesion on galvanized

steel sheet and aluminum

· excellent deformation properties

· high yield

· chromate-free

Stoving conditions

216–232 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

White

Gloss grade

Silk matt

Surface

Smooth

Article no. 5619

Size Unit

200 kg 1

1000 kg 1

Coil SP Primer 5617

Universally overcoatable polyester-

based coil primer for continuously

galvanized coil and film thickness up

to 10 µm.

· very good corrosion protection

· excellent adhesion on cold-rolled,

galvanized steel sheet

· good deformation properties

· chromate-free

Stoving conditions

216–232 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

White

Gloss grade

Silk matt

Surface

Smooth

Article no. 5617

Size Unit

200 kg 1

1000 kg 1

Page 10: Coil Coating – Product Range

Coil SP Rear Side Paint 5622

Coil paint for coating coil rear sides of

cold-rolled, galvanized steel sheet to

be glued or foamed.

· very good adhesion on all standard

coil substrates

· good corrosion protection

· very good foam and glue adhesion

· very high yield

· chromate-free

Stoving conditions

216–232 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

Bright green

Other colors available upon request

Gloss grade

Silk matt

Surface

Smooth

Article no. 5622

Size Unit

200 kg 1

1000 kg 1

Rear Side Paint

10

Two sides, one principle: ultimate functionality

Coil coating systems by Brillux stand

for maximum functionality. This also

applies to our Rear Side Paint. When -

ever maximum corrosion protection

and optimum compatibility with glues

or insulation foams are required, Rear

Side Paint from Brillux is the first

choice.

Page 11: Coil Coating – Product Range

Topcoats

11

Topcoats, polyurethane systems

Coil PU Paint 5550, 5551, 5552Article no. 5550, 5551, 5552

Size Unit

25 kg 1

200 kg 1

1000 kg 1

First choice: Coil coating topcoatsfrom Brillux

The demands made on coating mate-

rials are as manifold as today's pro-

duct world. We translate these de-

mands into appropriate solutions.

Whatever the end product has to per-

form – Brillux provides you with the

right system. Do you need a surface

with particularly high weather resist -

ance? No problem: Our polyester po-

lyurethane based topcoats achieve

best results in weathering tests. Are

you looking for a cost-efficient soluti-

on for your coating build-up? Be as-

sured: we will find it. We will be hap-

py to meet your individual challenges.

You define the color of the top coat,

the gloss grade, surface texture, ef-

fects, properties such as overcoatabi-

lity and elasticity. It’s possible that

something completely new will be de-

veloped to meet your requirements.

However, it is also possible that you

will find the right material quickly in

our system range.

Polyurethane-based coil paint, meet -

ing the highest requirements as re-

gards flexibility and weather resist -

ance. Can be used as single layer on

non-ferrous metal.

· very good deformability

· very good weather resistance

· good abrasion resistance

· MEK resistance: > 100 DH

· available as basis for Coil Mix sys -

tem

· also available as highly-transparent

varnish

Stoving conditions

236–241 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

All common color systems

Gloss grade

5550: gloss

5551: silk gloss

5552: silk matt

Surface

Smooth

Coil PU/PA Texture Paint 5554Article no. 5554

Size Unit

25 kg 1

200 kg 1

1000 kg 1

Polyurethane-based coil texture paint,

meeting the highest requirements as

regards abrasion resistance, flexibility

and weather resistance. Can be used

as single layer on non-ferrous metal.

· very good deformability

· very good weather resistance

· very high abrasion resistance

· MEK resistance: > 100 DH

Stoving conditions

236–241 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

All common color systems

Gloss grade

Silk gloss

Surface

Texture

Page 12: Coil Coating – Product Range

Extremely weather-resistant poly-

ester-based coil paint with high yield.

· excellent light reflection with pure

white color shade

· ultimate weather resistance

· excellent gloss and color stability

· low soiling tendency

· very good cleanability

· very good deformability

· excellent abrasion resistance

· MEK resistance: > 100 DH

· also available as highly-transparent

varnish

Suitable thinner

Coil Thinner 5140

Stoving conditions

236–241 °C PMT

Colors

All common color systems

Gloss grade

5580: gloss

5581: silk gloss

5582: silk matt

Surface

Smooth

Coil SP Premium Paint 5580, 5581, 5582Article no. 5580, 5581, 5582

Size Unit

200 kg 1

1000 kg 1

Coil SP Universal Paint 5560, 5561, 5562Article no. 5560, 5561, 5562

Size Unit

25 kg 1

200 kg 1

1000 kg 1

Weather-resistant polyester-based

coil paint.

· good weather resistance

· excellent deformability

· excellent abrasion resistance

· MEK resistance: > 100 DH

Suitable thinner

Coil Thinner 5140

Stoving conditions

236–241 °C PMT

Colors

All common color systems

Gloss grade

5510: gloss

5511: silk gloss

Surface

Smooth

Coil SP Industrial Paint 5510, 5511Article no. 5510, 5511

Size Unit

200 kg 1

1000 kg 1

12

Topcoats, polyester systems

Highly weather-resistant polyester-

based coil paint.

· very good weather resistance

· low soiling tendency

good cleanability

· very good deformability

· single-layer use on aluminum

· excellent abrasion resistance

· MEK resistance: > 100 DH

· available as basis for Coil Mix Sys -

tem

Suitable thinner

Coil Thinner 5140

Stoving conditions

236–241 °C PMT

Colors

All common color systems

Gloss grade

5560: gloss

5561: silk gloss

5562: silk matt

Surface

Smooth

Page 13: Coil Coating – Product Range

Polyester-based coil paint with very

good fogging resistance for interior

use. Single-layer use on aluminum.

· excellent deformability

· good light stability

· haze-free high-gloss

· MEK resistance: 30–50 DH

Stoving conditions

236–241 °C PMT

Suitable thinners

Coil Thinner 5140

Coil Thinner 5141

Colors

All common color systems

Gloss grade

Gloss

Surface

Smooth

Coil SP Interior Paint 5540Article no. 5540

Size Unit

200 kg 1

1000 kg 1

13

Topcoats, special systems

Page 14: Coil Coating – Product Range

Transparent prime coat for Coil SP

Glaze 5544.

· very good adhesion on aluzinc, al-

uminum and stainless steel

· good deformation properties

· good corrosion protection

· very high yield

Stoving conditions

216–232 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

Silver 1

Silver 2

Silver 3

Yellow 1

Yellow 2

Red 1

Red 2

Green warm 1

Green warm 2

Green cold 1

Green cold 2

Blue light 1

Blue light 2

Blue strong 1

Blue strong 2

Gloss grade

Silk matt

Surface

Smooth

Coil SP Glaze Primer 5644 Article no. 5644

Size Unit

25 kg 1

200 kg 1

1000 kg 1

Coil SP Glaze 5544Article no. 5544

Size Unit

25 kg 1

200 kg 1

1000 kg 1

Polyester-based glazing coil paint for

high-quality facade applications.

· excellent adhesion on aluzinc and

stainless steel substrates

· excellent light and weather resis t -

ance

· excellent corrosion protection on

aluzinc

· MEK resistance: > 100 DH

Stoving conditions

236–241 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

Silver 1

Silver 2

Silver 3

Yellow 1

Yellow 2

Red 1

Red 2

Green warm 1

Green warm 2

Green cold 1

Green cold 2

Blue light 1

Blue light 2

Blue strong 1

Blue strong 2

Gloss grade

Silk gloss

Surface

Smooth

Topcoats, special systems

14

Page 15: Coil Coating – Product Range

Food-suitable epoxy phenol-based

coil paint with very good chemical re-

sistance for interior container coat -

ing.

· very good resistance against various

fillings

· suitable for use with food as per

LFBG

· MEK resistance: > 200 DH

· very good corrosion protection

· very good deformability

· good scratch resistance

Stoving conditions

220–250 °C PMT

Suitable thinner

Coil Thinner 5135.-.0003

Colors

Gold, beige red

Gloss grade

Silk matt to gloss

Surface

Smooth

Interior Container Coating Paint EP 5577Article no. 5577

Size Unit

200 kg 1

1000 kg 1

Approvals

Meets the requirements of

§§ 30 and 31 (1) of the German Food

and Feed Code (LFBG) as well as Art.

3 of the EC Directive No. 1935/2004

(tested by Nehring Institute, Braun-

schweig).

Polyester-based coil paint with very

high scratch resistance and very

good resistance to household chemi-

cals.

· excellent cleanability

· excellent deformability

· MEK resistance: > 100 DH

Stoving conditions

236–241 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

All common color systems

Gloss grade

Silk matt

Surface

Smooth

Coil SP Robust Paint 5547Article no. 5547

Size Unit

200 kg 1

1000 kg 1

Silicone polyester-based coil paint

with very good anti-adherent prop -

erties and high temperature resist -

ance.

· optimum cleanability

· permanent heat resistance

· easy removing of pastries contain -

ing sugar

· excellent dishwasher resistance

· MEK resistance: > 100 DH

Stoving conditions

250–270 °C PMT

Suitable thinner

Coil Thinner 5140

Colors

Subdued, dark colors

Gloss grade

Silk matt

Surface

Smooth

Coil SP SI Anti-adherent Paint 5539Article no. 5539

Size Unit

200 kg 1

1000 kg 1

Topcoats, special systems

15

Page 16: Coil Coating – Product Range

16

According to your taste:Design and functionality

Brillux Industrial Coatings opens up

the whole range of possibilities of

modern coating technology – and

thus unique opportunities of providing

your product with a unique touch or

special functional properties. In addi-

tion to the standard products our top -

coats are also available with supple-

mentary properties as follows:

Anti-graffiti

for easy removal of graffiti and very

high solvent resistance

Anti-fingerprint

for insensitive surfaces

Easy-to-clean

for particularly easy cleaning

ESD

for electrostatic dischargeability of

the coating

SolReflex

for dark colors with reduced heat ab-

sorption

Page 17: Coil Coating – Product Range

17

Real eye-catchers –

the coil effect variations

In addition to the standard color

shades all coil coating topcoats are

also available in effect designs Metal-

lic, Flip-Flop and 3D.

Effect design:

Metallic

Effect design:

Flip-Flop

Effect design:

3D

Page 18: Coil Coating – Product Range

Coil SP Glaze Primer 5644 Smooth Silk matt X X X +++ n. a. 390–432 + + +++ n. a. Polyester(P3)

Coil SP Interior Paint 5540 Smooth Gloss (> 80 EH) X X 1 2 2 2 2 n. a. 222–236 ++++++ 3 + Polyester (P1)

Special systems

18

At a glance:The Brillux coil coating product range

Primers

Coil SP Primer 5617 Polyester Smooth Silk matt White X X ++ +++ ++ n. a. 225–249 + + +++ n. a.

Coil EP Corro Primer 5621

Coil PU Thick Film Primer5619

Rear Side Paint

Topcoats

Product identification Base Surface Gloss Standard color shades

1)can be used without primer2) in build-up with primer(see Technical Data Sheet)

3) with sanding and testing

+++ excellent++ very good+ good

= suitable= recommended

n. a. = not applicableX = available

25 k

g

200

kg

1000

kg

Alum

inum

(Al)

Cold

-rol

led

strip

(CRS

)

Cont

inuo

usly

gal

vani

zed

stee

l (Z)

Aluz

inc

(AZ)

Zinc

alu

min

um (Z

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Tinp

late

Stai

nles

s st

eel

Wea

ther

resi

stan

ce

Mec

hani

cal v

alue

s/fle

xibi

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Flow

cap

acity

Over

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abili

ty

Resi

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ce to

hous

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d ch

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als

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d m

²/kg

(at 1

μm

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efer

red

to w

hite

]

Corrosion protection and sub-strates

PropertiesStandardcontainers

Epoxy Smooth Silk matt Gray X X +++ +++ +++ +++ +++ n. a. 279–309 + + +++ n. a.

Coil PU Uniprimer 5618 Polyurethane Smooth Silk matt White X X +++ ++ +++ ++ n. a. 284–314 +++ + +++ n. a.

Polyurethane Smooth Silk matt White X X +++ ++ +++ ++ n. a. 281–311 +++ + +++ n. a.

Polyester Smooth Silk matt Bright green X X n. a. 352–390 + + +++ n. a. Coil SP Rear Side Paint5622

Coil PU Paint 5550, 5551, Polyurethane5552 (P3)

5550 gloss (80–90 EH)5551 silk gloss (50–60 EH)5552 silk matt (20–30 EH)

Smooth X X X 1 2 2 2 1 ++ 300–360 +++ ++ +++ ++

Texture Silk gloss X X X 1 2 2 2 1 ++ 306–338 +++ ++ +++ ++ Coil PU/PA Texture Paint Polyurethane5554 (P3)

5580 gloss (> 80EH)5581 silk gloss (40–50 EH)5582 silk matt (20–30 EH)

Coil SP Premium Paint 5580, Polyester 5581, 5582 (P4)

Coil SP Universal Paint 5560, Polyester5561, 5562 (P3)

Smooth X X 2 2 2 2 2 +++ 416–460 ++ +++ 3 +

Smooth X X X 2 2 2 2 ++ 357–395 ++ ++ 3 +

Smooth X X 2 2 2 2 2 + 344–388 +++ ++ +3 + Coil SP Industrial Paint 5510, Polyester 5510 gloss (80–90 EH)5511 (P2) 5511 silk gloss (40–50 EH)

5560 gloss (> 80 EH)5561 silk gloss (40–50 EH)5562 silk matt (20–30 EH)

Polyester (P3)

Coil SP Glaze 55442) Smooth Silk gloss X X X 2 2 2 ++ 390–432 ++ +++ n. a. +

Interior Container Coating Gold: gloss Paint EP 5577 Beige red: matt

Epoxy phenol Smooth X X n. a. 296–314 + + + +++

Coil SP Robust Paint 5547 Smooth Silk matt X X 2 2 2 2 2 2 340–380 +++ n. a. n. a. +++ Polyester (P1)

Coil SP SI Anti-Sticking Silicone Paint 5539 polyester

Smooth Silk matt X X 1 1 1 1 n. a. 300–360 + ++ n. a +++

All common color systems

All common color systems

All common color systems

All common color systems

All common color systemsAll common color systems

15 colorsmatched with glazes15 glaze colorsother upon requestGold,red brownAll common color systemsSubdued,dark colors

Page 19: Coil Coating – Product Range

n. a. n. a. n. a. Coil Thinner 5140 216–232 °C PMT 4–6

30–50 DH + 236–241 °C PMT 10–15Coil Thinner 5140/5141

19

n. a. n. a. n. a. Coil Thinner 5140 216–232 °C PMT 5–10

Recommended thinner PMT

Clea

nabi

lity

HKF

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Reco

mm

ende

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(μm

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Interior applicationsExterior ap-plications

Use Household appliances

Other

n. a. n. a. n. a. 216–232 °C PMT 5–20

n. a. n.a. n. a. Coil Thinner 5140 216–232 °C PMT 5–10

n. a. n.a. n. a. Coil Thinner 5140 216–232 °C PMT 15–25

n. a. n. a. n. a Coil Thinner 5140 216–232 °C PMT 5–10

Special Thinner5135.-.0003

>100 DH +++ Coil Thinner 5140 236–241 °C PMT 20–30

>100 DH +++ Coil Thinner 5140 236–241 °C PMT 25–40

>100 DH +++ Coil Thinner 5140 236–241 °C PMT 20–40

>100 DH ++ Coil Thinner 5140 236–241 °C PMT 20–30

>100 DH + + Coil Thinner 5140 236–241 °C PMT 20–30

>100 DH ++ +++ Coil Thinner 5140 236–241 °C PMT 9–11

Special Thinner single layer 10–12 µm 5135.-.0003 two-layer 2 times 5–6 µm

>200 DH ++ 220–250 °C PMT

>100 DH +++ n. a. Coil Thinner 5140 236–241 °C PMTcoil primer 5–10 µmCoil SP Paint 20–25 µm

>100 DH +++ n. a. Coil Thinner 5140 250–270 °C PMT 20–30 µm

Page 20: Coil Coating – Product Range

2663/503/0,1/1112 8841.9201.0011

Success through quality – that’s our

philosophy. A philosophy we trans-

late into intelligent system solutions

for industrial coatings.

These solutions generate real added

value for you because our innova-

tive wet paints and powder coatings

provide you a high degree of effi-

ciency and functionality.

Secure your leadership role in the

market with Brillux Industrial Coat-

ings. Learn more at

www.brillux-industrial-coatings.com

Brillux Industrial Coatings

Otto-Hahn-Straße 14

59423 Unna

GERMANY

Phone +49 (0)2303 8805-0

Fax +49 (0)2303 8805-119

www.brillux-industrial-coatings.com

[email protected]

Your direct connection to us:www.brillux-industrial-coatings.com