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Fidmash™

Coiled Tubing and Pressure Pumping Equipment

Coiled Tubing Equipment

Coiled tubing units (CTU)

Skid mounted CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Land-based CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Pressure control equipment

Blowout preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Coiled tubing support equipment

Nitrogen units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pumping unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cementing pumping unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Auxiliary equipment

Injectors (Feed units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Coiled tubing spooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Injector support structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Fracturing Equipment

Pumping unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hydration unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Mixing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Manifold unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Sand feed units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Data van . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table of Contents

Product Name 14/15

For more than 15 years, we have been the leading manufacturer of coiled tubing, hydraulic fracturing, cementing and directional drilling fleets and components in Russia and CIS countries . We carry out the full cycle of product development from design and pilot production to serial manufacturing, service and training . Through intensive research and development by qualified engineers, we have designed, manufactured and deployed over 250 configurations of units to the region’s most well-known service companies .

Well Intervention and Stimulation Equipment

We offer custom-designed coiled tubing equipment including coiled tubing units, pressure control equipment, injectors, nitrogen units and pumping units and auxiliary equipment . Our coiled tubing, nitrogen and pumping units can be manufactured as skid, chassis or trailer mounted .

Coiled Tubing Equipment

fidmashnov.rufidmashnov.kz fidmashnov.by

Coiled tubing units

5

Land-based CTUFidmash chassis and trailer mounted units come in a variety of configurations to meet the requirements of your specific land operations . We offer light, medium and heavy class coiled tubing unit designs .

Light class CTU – For use in small and medium depth applications .

MK30M-10

Max injector pulling capacity 100,000 lbs (45,900 kg)

Max . wellhead pressure 10,000 psi (70 MPa)

Coiled tubing OD Up to 2⅜" (60 .3 mm)

Reel capacity Based on customer requirements

MK10T

Transport base 6x6 chassis

Max . injector pulling capacity 26,900 lbs (12,200 kg)


Coiled tubing OD Up to 1½" (38 .1 mm)

Reel capacity (for 1½" OD tubing) 8,300' (2,530 m)

Skid mounted CTUFidmash skid mounted units come in a variety of configurations to meet the requirements of your specific offshore operations . The standard offshore unit consists of a cabin, reel, injector, power pack and power hose reels . Per customer request, our skid mounted coiled tubing units can be manufactured with the following classifications and requirements: explosion proof, class 2 zone, explosive mixture type IIB and temperature class T3 .

Fidmash coiled tubing units are custom-designed to fit your operational needs . Whether you need a land or offshore configuration, our dedicated engineering team will work closely with you to insure your requirements are met .

Specifications Specifications

Coiled tubing units

6

Medium class CTU – For use in medium and deep wells .

MK30T-10 MK30T-30 MK30T-40 MK30T-50 MK40T

Transport base 10x10 chassis Trailer 10x10 chassis 10x10 chassis Trailer


100,000 lbs (45,900 kg)

60,000 lbs (27,215 kg)

80,000 lbs (36,200 kg)

100,000 lbs (45,900 kg)

Max . wellhead pressure 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 psi (70 MPa)

Coiled tubing OD Up to 2" (50 .8 mm) Up to 2⅜" (60 .3 mm) Up to 2" (50 .8 mm) Up to 2" (50 .8 mm) Up to 2⅞" (73 mm)

Reel capacity

1½" (38 .1 mm) OD tubing

18,050' (5,500 m)

23,300' (7,100 m)

17,100' (5,200 m)

23,300' (7,100 m)

1¾" (44 .45 mm) OD tubing

13,450' (4,100 m)

18,050' (5,500 m)

11,490' (3,500 m)

18,050' (5,500 m)

23,300' (7,100 m)

2" (50 .8 mm) OD tubing 8,860' (2,700 m) 15,750' (4,800 m) 7,220' (2,200 m) 12,470' (3,800 m) 17,060' (5,200 m)

2⅜" tubing (60 .3 mm) 10,500' (3,200 m) 11,810' (3,600 m)

2⅝" tubing (66 .7 mm) 5,580' (5,700 m)

2⅞" (73 mm) OD tubing 2,820' (860 m)

MK30T-50

MK30T-40

MK30T-10

MK20T




Coiled Tubing OD Up to 1¾" (44 .45 mm)

Reel capacity1½" (38 .1 mm) OD tubing 12,470' (3,800 m)

1¾" (44 .45 mm) OD tubing 9,870' (3,000 m)

Heavy class CTU – For use in medium and deep wells and also for applications such as lateral drilling and hydraulic fracturing .

Specifications

Specifications


Pressure control equipment

7

Blowout preventer The Fidmash blowout preventer is designed to seal off the well during coiled tubing applications . This piece of safety equipment insures that whether there is coiled tubing in the well or not, you can comply with regulations and prevent blowouts which may result in the contamination of the environment . With an inside diameter of 4 1/16" . (100 mm), our blowout preventers are designed for use with coiled tubing up to 2⅞" (73 mm) OD and maximum wellhead pressures of 10,000 psi (70 MPa) .

StripperThe Fidmash stripper is designed to pack-off coiled tubing as it is stripped in and out of the well . With an inside diameter of up to up to 4 1/16" (100 mm) , our strippers are designed for use with coiled tubing up to 2⅞" (73 mm) OD and maximum wellhead pressures of 10,000 psi (70 MPa) .


8

A100-50

A100-40A100-20

We offer a range of skid mounted and land-based nitrogen and pumping units to complete your coiled tubing fleet .

Nitrogen units

A100-20 A100-40 A100-50 /A100-70 A300

Transport base Trailer Skid mounted 10x10/8x8 chassis Trailer

Max . working pressure 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 (70 MPa) 15,000 (103 MPa)

Max . flow rate 180,000 scfh (85 m3/min) 180,000 scfh (85 m3/min) 180,000 scfh (85 m3/min) 660,000 scfh (300 m3/min)

Purity of produced Nitrogen gas 99 .9% 99 .9% 99 .9% 99 .9%

Liquid nitrogen tank capacity 3,000 gal (11650 L) N/A (Tankless) 3,000 gal (11650 L) N/A (Tankless)

Weight of filled Nitrogen 19,775 lbs (8,970 kg) 19,775 lbs (8,970 kg)

Deck engine power 550 hp (410 kW) 550 hp (410 kW) 550 hp (410 kW) 1,050 hp (783 kW)

A100-70

A300Fidmash nitrogen units are designed to convert liquid nitrogen into nitrogen gas to pump downhole . Fidmash nitrogen units are custom-designed to fit your operational needs . Whether you need a land or offshore configuration, our dedicated engineering team will work closely with you to insure your requirements are met .

Specifications



9

Pumping unit

Cementing pumping unit

The Fidmash H504 model pumping unit is designed for operation during dewaxing, cleaning frozen downstream lines and other technological processes requiring pumping of hot process liquids . Our pumping units are also used for blowing down of downstream lines after completion of processes involving liquids . These units can also be used as part of a coiled tubing complex for carrying out sand and paraffin plugs removal, cementing, water influx isolation, acid treatment and well completion and more applications with working pressures below 10 000 psi (70 MPa) .

H504

Transport base 6x6 or 8x8 chassis

Pump power 600 hp (440 kW)

Max . working pressure 15,229 psi (105 MPa)

Max . output (2¾" plunger diameter) 192 .8 gpm (730 L/min)

Fluid heater output Up to 1,341 hp (1 MW)

Displacement tank capacity 2 x 528 gal (2,000 L)

Compressor flow rate 494 gpm (1 .87 m3/min)

Compressor working pressure 986 psi (6 .8 MPa)

HC1000-10


Deck engine power 2 x 540 hp (403 kW)

High pressure pump 2


Max . flow rate 793 gpm (3 m3/min)

Mixed solution density 8 .3-14 .2 lb/gal (1-2 .7 gal/cm3)

Max . mixing solution speed Up to 15 .86 lb/gal (1 .9 m3/min)

Mixing tank capacity 290 gal (1 .1 m3)

Displacement tank capacity 2 x 528 gal (2 m3)

The Fidmash HC1000-10 model cementing pumping unit is designed for preparation of processing fluid and its supply under pressure to the well during applications from drilling and workover jobs to washout operations .

Our units are also designed for the following cementing operations:

• Cementing of production casing

• Cementing of pipe liners in horizontal and intentionally deviated laterals

• Cement bridging

Specifications

Specifications

Auxiliary equipment

10

M10A.51 FM127 FM236 FM245

Max . injector pulling capacity

26,900 lbs (12,200 kg)

60,000 lbs (27,200 kg)

80,000 lbs (36,200 kg)

100,000 lbs (45,900 kg)

Max . injector snubbing capacity

20,200 lbs (9,150 kg)

30,000 lbs (13,000 kg)

40,000 lbs (18,100 kg)

50,000 lbs (22,950 kg)

Coiled tubing OD

¾" - 1¾" (19 .05 mm - 44 .45 mm)

1½" - 2" (38 .1mm - 50 .8 mm)

1½" - 2⅜" (38 .1mm - 60 .5 mm)

2" - 3½" (50 .8mm - 88 .9mm)

UPT3

Coiled tubing OD Up to 2"

Drive gear Hydraulic

Max . pressure in hydrosystem 2,465 psi (17 MPa)

Injectors (Feed units)

Coiled tubing spooling unit

Whether you are buying a complete new unit or just replacing the injector on your existing unit, our injectors have the performance and dependability that is demanded by your customers in today's toughest oilfield conditions .

Our UPT3 model coiled tubing spooling unit is designed to reel the coiled tubing on and off the reel drum of your coiled tubing unit at your facility to replace your retired strings .

Specifications

Specifications


Auxiliary equipment

11

Injector support structure

Our USO60 model injector support substructure is used as part of your coiled tubing fleet during complex well construction and coiled tubing applications .

USO60

Max . perceived axial static loading 134,885 lbf (600 KH)

Drive gear Hydraulic

Min . demanded pressure 2,176 psi (15 MPa)

Height of a working platform 16 .9' – 68 .8' (5 .15 m – 20 .06 m)

Specifications

We develop and manufacture a full range of fracturing equipment to complete your fleet needs . Our pumping, hydration, mixing, sand feed and manifold units and data vans can be manufactured as skid, chassis or trailer mounted .

Fracturing Equipment


Fracturing equipment

13

H2501-10

Transport base 8x8 chassis / Semi-trailer

Deck engine power 2,250 hp (1,670 kW)


Max . flow rate (at 4½" plunger diameter)

475 .5 gpm (1,800 L/min)

MH25-20


Max . output 1,902 gpm (7 .2 m3/min)

Hydration tank capacity 6,604 gal (25 m3)

Gelling agent bunker Up to 1,585 gal (6 m3)

MC600

Transport base 8x8 chassis / Semi-trailer

Quantity of augers Up to 3

Max . proppant supply speed 19,840 lb/min (9 t/min)

Max . output 3,038 gpm (11 .5 m3/min)

Concentration Up to 15 .02 lb/gal (1 .8 t/m3)

Our hydration unit is designed for preparation of water-based gels using powder gelling agent directly during hydraulic fracturing job .

Our mixing units come in either a chassis mounted or trailer mounted configuration and are designed for continuous preparation of process liquids and mixtures based on solid free-flowing component (proppant), liquid and dry chemical agents . These mixing units subsequently feed the prepared liquids and solutions to pump units during hydraulic fracturing operations .

Fidmash pumping units are designed for pumping various types of liquids into the well during hydraulic fracturing operations . Our equipment is also used for off-line well flushing-out, abrasive jet processing and hydraulic pressure testing applications .

Pumping unit

Hydration unit

Mixing unit Specifications

Specifications

Specifications

Fracturing equipment

14

Sand feed units

Manifold unit

T-40 T-100 T-150

Transport base Trailer or 8x8 chassis Trailer Trailer

Bunker capacity 4,839 gal (22 m3) 10,558 gal (48 m3) 16,717 gal (76 m3)

Carrying capacity 88,184 lbs (40 t) 220,000 lbs (100 t) 330,700 lbs (150 t)

Feed speed 1,321 gpm (5 m3/min) 1,321 gpm (5 m3/min) 1,321 gpm (5 m3/min)

Lifting angle Up to 45° Belt conveyor Belt conveyor

MT4-105



Number of connected pumping units 4

Crane HIAB

Data Van


Generator 57 .6 Mj (30 kW)

Our data van is designed to control processes, set job parameters and data acquisition during hydraulic fracturing operations . Fidmash data vans are complete with a proprietary chemical-analysis laboratory control system .

Our trailer or chassis mounted sand feed units are designed for high-speed dosed feed of bulk materials (sand, proppant, etc .) from the tank of a loaded unit into the input device of the mixing unit on a well site during hydraulic fracturing operations .

The MT4-105 manifold unit is designed for allocation, transportation and installation of equipment required for connection of mixing and pumping units between themselves and the well during hydraulic fracturing operations .

Data van

Specifications

Specifications

Specifications


15

Manufacturing

IntegratedLifecyclePartner

Spares

GlobalSupport

Training

Service &Recertification

Rental

We offer 24/7 service and technical support of Fidmash equipment, regardless of the year of manufacturing — during both warranty and post-warranty time of the unit’s operation . Our service program supports our customers with both equipment repair and modernization of old equipment . Modernization is common as new regulations are released or as new advancements to our product lines become available . Additionally, spare parts are readily available at our conveniently located facilities .

Our highly-qualified service technicians are involved from assembly to commissioning at the well site . We offer full remote technical support and training sessions on how to keep equipment running at maximum efficiency . Courses include initial operation training, as well as additional sessions for new technological advancements .

Service

[email protected]

fidmashnov.rufidmashnov.by fidmashnov.kz

Fidmash Headquarters26, Rybalko str. 220033, Minsk, Belarus +375 (17) 298 24 17

Intervention and Stimulation Equipment8017 Breen Road Houston, TX 77064 +1.346.223.5000

ISE Coiled Tubing and Nitrogen 1020 Everman Parkway Fort Worth, TX 76140 +1.817.985.5000

National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material described are at the user’s risk and are the user’s responsibility.

© 2017 National Oilwell Varco All Rights Reserved11994_ENG_v01

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