cold chamber 160

7/29/2019 Cold Chamber 160

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BAO YANG COLD CHAMBERDIE CASTING MACHINE

TECHNICAL SPECIFICATION

& QUOTATION

B.Y. MACHINERY CO., LTD

Tel: +86 757-28816626

Fax: +86 757-26618296

E-mail: [email protected]: www.sdbmc.com


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Content

Quotation.............................................................................................................................. 3

New EC Series Cold Chamber Die Casting Machine ...................................................... 4

Technical Data Sheet................................................................................... 4

Components & Function Instruction ............................................................. 5

A. Main Hydraulic & Electric Components Instruction................................ 5

B. Main Function Instruction ................................................................... 5

C. Other Specification ............................................................................ 6

D. Allocation accessories ........................................................................ 6

Feature Introduction ................................................................................... 7

A. Comprehensive Optimizing Die Close System....................................... 7

B. High Performance Injection System..................................................... 8

C. High Performance & Reliable Hydraulic System.................................... 9

D. Advanced Control System................................................................. 10

Automatic Ladling Machine.............................................................................................. 11

Automatic Spraying Machine ........................................................................................... 12

Automatic Extracting Machine......................................................................................... 14

Crucible Electric Melting Holding Furnace..................................................................... 15


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Quotation

Item Type AmountUnit price

(USD)

Total price

(USD)Remarks

Cold Chamber

Die- Casting

Machine

EC160 1 31,818 31,818

1. With faster speed and low

pressure die closing equipment

2. Proportional electro-hydraulic

flow control & relief valve in

hydraulic system

3. Japanese Omron PLC+7HMI

4. Independent fast injection &

intensification accumulator

5. High-response logic valve in

Fast speed Injection system.

6. Germany Rexoth directional

valve

7. Japanese Yuken Hydraulic

pump or U.S.A. VICKERS

Hydraulic pump

Auto Ladle 1# 1 8308 8308 125-200T

Auto Extractor 1# 1 9077 9077 125-200T

Auto Sprayer 1# 1 9077 9077 125-200T

Melting

Furnace350kg 1 8900 8900 Below 400T

Trade Term: FOB (SHUNDE)

Payment Term: TT. 30% in advanced, 70% Upon readyness of machine before shipment.

Delivery Time: 50 days after receiving the 30% subscription.

Port of loading: SHUNDE PORT, CHINA

The above quotation is valid in 1 month.

Warranty Time: One Year


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New EC Series Cold Chamber Die Casting Machine

Technical Data Sheet

ITEM UNIT EC160

Clamping Force KN 1600

Clamping Stroke mm 380

Die HeighMin-Max mm 200-550

Space Between the Bars mm 460460

Clamping

System

the Bar Diameter mm 80

Shot Injection Position mm 0,-70,-140

Max Shot Weight (AL) kg 1.8

Intensifier Injection Force

(Intensification)KN 110-270

Plunger Diameter mm 40/50/60

Casting Pressure (Intensification) MPa 185,119,82

Casting Area Cm2 86,134,195

Max Casting Area Under 40Mpa Cm2 400

Plunger Penetration mm 135

Diameter of Pressure Chamber

Flangemm 101.6/110

Injection

System

Height of Pressure Chamber

Flangemm 10

Ejector Force KN 120Ejector

System Ejector Stroke mm 90

Driving Motor KW 11

Hydraulic Working Pressure MPa 14

Hydraulic Oil Tank Capacity L 400

Machine Weight kg 7000Other

Machine Dimensions (LWH) mm 53501150 2350


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Components & Function Instruction

A. Main Hydraulic & Electric Components Instruction

ITEM Brand

Hydraulic Pump Japan YUKEN ( made in China )

Electromagnetic Directional Valve German REXROTH ( made in China )

Electromagnetic Check Valve German REXROTH ( made in China )

Large Diameter Logic Check Valve VICKERS (U.S.A.)

Proportional Electro-hydraulic Flow Control &

Relief Valve (P-Q Valve)YUKEN (Taiwan)

Hydraulic Screw-in Valve SUN (U.S.A.) + WINNER(Taiwan)

Oil Seal BUSAK+SHAMBA(German) + NOK(Japan)

Oil Board Chung Chyn (Taiwan)

Filter of pump inlet Filtration accuracy (180 mesh)

Systematic oil filter of pump outletHYDAC High Pressure pipeline filter

(Filtration Accuracy 20 mesh)

PLC S200 (Siemens)

HMI 7 Inch Color Touch Screen(Siemens)

Alternating Current Contactor SCHNEIDER(Shanghai)

Proximity Switch Japan OMRON / SIKON(made in China)

Over travel-limit Switch German STEMEX (made in China)

Lineal Transducer Switzerland MIRON ( made in China )

Injection Magnetic Railing Ruler GIVI (Italy)

B. Main Function Instruction

ITEM Function Instruction Remark

Injection parameters

calculate function

Calculate injection parameters such as slow & fast

injection speed and displacement according to its

weight & dross trap.

BaoYangs

patent design

Injection parameters

monitoring function

Displace the latest 10 parameters, easy to monitor

the consistency & stability of the injection system


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Input & output

monitoring function

The HMI screen can monitor the input & output

position.

Fault alarming

function

Real time machine can displace the fault, then alarm

& make the relative resolution.

C. Other Specification

1. Die close & die open displacement is controlled by lineal transducer; Injection displacement is

controlled by over travel-limit switch.

2. Machine color is B.Y. Blue, Safety door is Orange.

3. Reservation with auto extractor, auto sprayer, auto ladler position.

4. Above 630T Electric front safety door, manual back safety door.

D. Allocation accessories

NO ITEM QUY Remark

1 Injection sleeve 2 pcs

2 Injection head 2 pcs

40/50/60

(Choose 2 from the 3)

3 Injection plunger 1 pc

4 connector 1 pc

5 cushion platen 1 pc

6 tools kit 1 set

7 Core switch line 4

8 Motor switch line 69 O-ring 1 set

10 Leveling pad 1 set

11 Instruction manual 1

12 EC series maintenance manual 1


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Feature Introduction

A. Comprehensive Optimizing Die Close System

>>Die close structure is optimized comprehensively, with more reasonable stroke ratio &enlargement of force. Multistep pressure & Multistep speed adjustment, is to get a smoothly and

steadily mechanism. With finite-element analysis design, platen structure is more reasonable,

more strength & stiffness.

>>Faster speed die close & low pressure die close device: faster speed die close standard device

can shorten production cycle, improving productivity; Low pressure die close standard device can

protect mould usage safety.

>>Hydraulic drive planetary gear train mould adjustment device: easy to control, safety &

reliable.

>>Capacity type electric centralized lubrication system: Controlled by PLC, and lubricate pin

shafts fixed quantity and time, ensure the die close structure keep lubricating, to guarantee

machine for a long working time. Lubrication system has low pressure & lack grease alarm

function for toggle lubrication system.

>>Accurately & reliable Lineal Transducer for movement platen displacement.


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B. High Performance Injection System

>>Injection displacement is controlled by magnetic gauge, and injection stage can set on HMI

(Human-Machine Interface), therefore operation will be more accurately & safety. Fast-speed

injection transmits signal independent & intensification transmit signal independent, can keepproduct at a high quality. Injection pressure & injection speed can be step-less adjusted.

>>Non-float piston Structure injection system can reduce broken probability of injection cylinder

& fitting to nearly zero. Injection system resistance loss will be reduced, improving fast speed

injection.

>>Ratio of intensification piston rod to intensification piston area, will fulfill requirement of

injection cylinder pressure intensification. This system construction is simple, with fast reaction.

Intensification signal has 3 forms to choose: pressure triggerplacement trigger, or pressure &

placement synchronous trigger. Intensification logic valve start is directly controlled by pilot valve

without any intermediate links, fully guaranteed voltage building-up time.

>>Independent setting injection & intensification accumulator: Noninterference between

fast-speed injection & intensification, independent regulator. Germany BUSAK & SHAMBA CO.,

Ltd design and produce injection oil cylinder & accumulator oil seal, ensure injection oil cylinder &

accumulator work for a long time.


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New EC Series Injection structure diagram

C. High Performance & Reliable Hydraulic System

>>Hydraulic main system adopts double proportional control system, HMI computer system, die

close lineal transducer and injection magnetic railings ruler, to machine adjust more convenient

and safety. Multi-parametric storage, is beneficial to large scale production management.

Pressure & speed can be step-less adjusted.

>>Logic valve & hydraulic screw-in valve are widely used, so reduce possibility of system inner

leaking and improve hydraulic valve working life & anti- polluted capacity.

>>Import filter of hydraulic oil pump inlet, ensure hydraulic oil pump for a long working life;Germany HYDAC high pressure pipeline of hydraulic oil pump outlet, ensure hydraulic oil system

cleanness, up-grade machine reliable.


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D. Advanced Control System

>> European or Japanese PLC has stable system, excellent anti-jamming ability & high precision

control.

>>European or Japanese color touch screen can set pressure, speed & displacement data. At the

same time input & output monitor screen, alarm screen, can find machine fault and make

solution.

>>Mould memory function, can save over 20 sets mould data.


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Automatic Ladling Machine

Features:

1. With five linkages, twin gear driven to enhance arm speedand stability, it also increase production output.

2. The case is mono-block; it greatly increases the precision

of machine.

3. The ladle arm forward / return and pouring / scooping are

controlled separately by inverters, thereby increasing the

ladle speed, easy to operate.

4. The linkage model allows the arm to stop smoothly even at high speed, preventing the molten

aluminum from easily spilling.

5. The electrical components are controlled by PLC, using simple touch screen for setting, with

build-in error code display for easier maintenance.

Specification/model JSLB2 JSLB4 JSLB6 JSLB8

Suitable die-casting machine 125-400T 500-800T 1000-1250T 1600T

Pouring capacity 1.0-3.5kg 3.5-8.0kg 12-15kg 12-20kg

Pouring Accuracy 2%

Pouring Speed Max.15sec Max.18sec Max.30sec Max.35sec

inside diameter of crucible Min.480mm Min.550mm Min.800mm Min.850mm

Filling Depth Min.350mm Min.450mm Min.500mm Min.500mm

Arm 750W 4P 1.5KW 4PPower supply

Dipper 200W 4P 400W 4P 750W 6P

Power supply 2380V 50-60Hz

Operating power supply DC24V

Power Capacity 1 KVA 1.5KVA

Weight of machine 203KG 214KG 336KG 510KG


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Automatic Spraying Machine

Features:

1. The assembly of single arm sprayer is simple and robust, and

the movement is smooth.

2. It can be used independently or interface with die cast

machine, extractor, ladler and press machine to form

complete automated production.

3. Installed with at least two atomizers, to improve the spray in

both stationary and movable die, adjustable water volume,

and the effect of atomization becomes more prominent whendoing thin casting.

4. Die release agent spray time can be done separately for stationary and movable die, can meet

spray requirement of different products.

5. It can carry out air blowing operation while ascending, simultaneously cleaning the stationary

and movable die while ascending, maintaining a clean and dry mold surface.

6. The spray volume can be regulated.

7. The ascending and descending speeds are stable; descending speed can be abruptly reduced

in order to extend the life of shock absorber. Equipped with anti-drop locking device, this will

prevent the spray head from dropping in case of air pressure cut-off.

8. Spray can also be installed on middle row, allowing use of two different release agents that

would give better results.

9. Uses PLC control circuit, with build-in error code display for easier maintenance.

Specification/model JSSS1 JSSS2 JSSS3 JSSS4

suitable die-casting machine 150-200T 250-400T 500-630T 700-800T

Copper tubes (fixed mold) 19pcs(6) 21pcs(6) 24pcs(6)

Copper tubes (midst) 18pcs(6) 20pcs(6) 23pcs(6)

Copper tubes(movable mold) 19pcs(6) 21pcs(6) 24pcs(6)

Input air pressure 4.5-6.5kgf/c


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Air pressure inlet PT1 PT1 1/4

Release agent More Than Air Source Pressure

Release agent inlet PT1/2

Adjustable horizontal distance 150mm 165mm

Ascending time 1.0s 1.2s 1.6s 2.0s

Descending time 1.2s 1.2s 1.6s 2.0s

Number of atomizer 2

Length of spray head 350mm 420mm 480mm

Long570 mm

(14pcs)

670 mm (14pcs)Length of

copper tubes Short

470mm

(56pcs) 470 mm

(48pcs)570 mm (57pcs)

Power supply 2-380V/ 220V/ DC24V

Dosage of release agent

and spraying time

Fixed mold9.9secs. (Max)

Movable mold9.9secs. (Max.)

water volume for release

agent

Water volume for fixed and movable mold is

adjustable

center distanceCenter distance between fixed mold and atomizing

nozzle is 110mm20mm

weight of machine 248KG 269KG 438KG 457KG


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Automatic Extracting Machine

Features:

1. It can be used independently or interface with die

cast machine, sprayer, ladler and press machine

to form complete automated production.

2. With numerous extraction modes that is suitable

to different types of moulds and attain automated

production.

3. Uses PLC circuit, with build-in error codes display function for easier maintenance.

4. All pneumatic parts are imported from Japan to enhance durability.

Specification/ model JSEA1 JSEB2 JSEA3 JSEA4

Suitable die-casting

machine160-200T 250-400T 500-630T 800T

Width of fixed moldMAX 900mm 1100mm 1300mm 1450mm

Biscuit diameter 40-70mm 60-120mm

Pulling force 68kgf 112kgf

Adjustable distance of

Pulling direction200mm 250mm 350mm 400mm

Input air pressure 4-6.5kgf/cm2

Air pressure inlet PT3/8

Casting weightMAX 2KG 3.5KG 4.5KG 8KG

Mounting method Fixed mounting Ground mounting

Weight of machine 365KG 380KG 1200KG 1300KG

Power supply 2-380V/ 220V/DC24


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Crucible Electric Melting Holding Furnace

Crucilible melting resistance is mainly used for the

melting of the aluminum/zinc alloy material, the 1000

temperature of the maximum use of the device,and

electrical compatible can automatically adjust the

heating rate and temperature control accuracy.

Features:

1. Graphite crucible and with special coatings, and long life.

2. Composite lining heating up fast.

3. The use of imported insulating materials insulation.

4. Electric box configuration suing import split scr.

5. Heating wire imported from sweden, use one year or more.

6.Aluminum water temperature to an accuracy of up to ensure product quality, reduce scrap.

7. Leaking automatic power-off protection and alarm.

Model HX-250 HX-300 HX-350 HX-400 HX-500

Rated power (KW) 45-60 50-60 65-75 65-75 75-90

Rated temperature () 850 850 850 850 850

Rated voltage (V) 380 380 380 380 380

Phase 3 3 3 3 3

Volume (kg) 60 60 60 60 60

Matchable model (kg) 160T-200T 200T-250T 250T-280T 280T-350T 350T-500T


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Thanks & Best regards,

MR. ALSON LEE

BAO YANG MACHINERY CO., LTD

Add: 1st Diwei Road, Damen, Daliang Town,Shunde District, Foshan City,

Guangdong Province, P. R. China.

Tel: +86 757-28816626 Mobile: +86 133 77658186

Fax: +86 757-26618296

Http:// www.sdbmc.com

cold chamber 160

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