collaborate > create > succeed contractor safety, be our best
TRANSCRIPT
Collaborate > Create > Succeed
Contractor Safety, “Be our Best”
Collaborate > Create > Succeed
Introduction
• Monty Gartin– Safety Manager at Cargill Blair Bio-refinery campus– 22 years in the Safety field, oil and gas industry, Bio-refinery– Responsible for 350 contractors daily– Project Safety Manager, 1,000 contractors - $200 million– Managed Safety at multiple sites– North America BBS deployment leader for Contractors– 20 years VPP experience
Collaborate > Create > Succeed
Cargill Blair Bio Refinery Campus
Collaborate > Create > Succeed
WHAT IS YOUR CULTURE?How do you measure it?
Collaborate > Create > Succeed
.
Collaborate > Create > Succeed
Why do we need a contractor safety process?
• Eliminate incidents/fatalities• Reduce injury costs• Law – OSHA 1926
• PSM 1910.119 • We gain by:
Lower insurance premiums Lower contractor turnover Less time on managing incidents Community stewardship
• Contractor gain -- opportunity to bid more work Lower insurance premiums Improved productivity Improved job satisfaction
M
Collaborate > Create > Succeed
Top 10 Most Frequently Cited Standards for 2010• Scaffolding, General requirements, construction• Fall protection, construction• Hazard Communication, general industry• Respiratory protection, general industry• Lock out/ tag out, general industry• Ladders, construction• Powered Industrial Trucks, general industry• Electrical, methods and equipment, general industry• Electrical systems design, general industry• Fall protection, training requirements, construction
– Source; http://www.osha.gov/dcsp/compliance_assistance/frequent_standards.html
Compliance vs. Commitment
Collaborate > Create > Succeed
Top 10 Highest Penalties assigned for 2010• Fall protection, construction• Scaffolding, General requirements, construction• Lock out/ tag out, general industry• Excavations, construction• Machines, general requirements, general industry• General Duty Clause• PSM, general industry• Ladders, construction• Powered Industrial Trucks, general industry• Aerial Lifts, construction
– Source; http://www.osha.gov/dcsp/compliance_assistance/frequent_standards.html
Compliance vs. Commitment
Collaborate > Create > Succeed
Cargill Contractor Historical Trend
FY07 FY08 FY09 FYTD100
0.5
1
1.5
2
2.5
3
mm/HoursRIFR
2.68
1.541.31
0.67
M
Collaborate > Create > Succeed
What does Cargill do?• Pre-qualification process:
– (Available records)– OSHA 300 logs– Past OSHA violations– Experience Modification Rate from Insurance carrier– Company safety programs?– Bonding and Insurance qualifications– Contractor orientation to our facility– Employee training records– Drug and Alcohol Verification?– Weekly superintendents meeting?– House keeping inspections– Company management commitment– General conditions agreement?
Compliance vs. Commitment
Collaborate > Create > Succeed
How do you Measure Effectiveness?
Collaborate > Create > Succeed
Measures
• LOTO audits• BBS data• Key Metrics• Near Misses• Injury data
– Type, Location, Body type, conditional
Collaborate > Create > Succeed
• Stay true to VPP principals!– Management Commitment/Leadership– Employee Involvement– Worksite analysis– Hazard Prevention and Control– Training
Collaborate > Create > Succeed
Continuous Improvement• Additional tools we use
– Pre-Mobilization meeting with owners, superintendents and safety– Behavior Based Safety Program– 100% involvement in safety, Senior managers to laborers– Pre-Job Hazard Assessments – Inspection program for jobsite – daily – weekly– Job Safety Analysis– Weekly observers meeting– Positive recognition programs– 10 hour OSHA – all contractors on site– End of project performance reviews
Commitment vs. Compliance
Collaborate > Create > Succeed
Why Evolve?
Times change with or without
us..
Collaborate > Create > Succeed
“The Empire State building was built in 1930. Safety will only be invented in the
1970’s”
Collaborate > Create > Succeed
Collaborate > Create > Succeed
Lunch Time, time to unwind and stress-
relieve.
Collaborate > Create > Succeed
Ag-shame, the top of the Chrysler building is way
down there.”
Collaborate > Create > Succeed
Questions