collaborate. research. deploy. electrification of the automotive industry by shahab arif
TRANSCRIPT
COLLABORATE. RESEARCH. DEPLOY.COLLABORATE. RESEARCH. DEPLOY.
Electrification of the Automotive Industry
By Shahab Arif
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Summary
• About HSSMI• Hesitation in going electric• Why go electric• Future
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HSSMI“Harnessing the UK’s world-leading research base to provide
commercial value and knowledge to the UK’s manufacturing industry.”
• Member based research institute with strengths in automotive
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VIRTUAL ENGINEERING
• Virtual Design• Product and Process
Visualisation
CIRCULAR VALUE CHAINS
• Product and Process Traceability
• Circular Economy and Remanufacturing
RESOURCE EFFICIENT STRATAGIES FOR URBAN MANUFACTURING
• Resource Efficiency in Factories
• Manufacturing in an Urban Environment
MANUFACTURE OF ELECTRIC POWERTRAINS
• Battery Manufacturing• Fuel Cell Manufacturing• Electrical systems Manufacturing
Research Themes
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Manufacture of Electric Powertrain
• Fuel cell manufacturing• Large scale production of a novel PCB based fuel cell design
• Electric Motor • High volume production facility
• Vehicle as Infrastructure• Fuel cell production vehicles(forklifts) providing grid balancing at peak times
• Vehicle Grid Service• Commercial viability of Electric vehicles in car parks supporting national grid
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Hesitations in going electric• Initial Cost• A new production line• New powertrain teams
• It’s a huge change• Teams with decades of experience in internal combustion engines are no
longer relevant
• It’s easier to continue doing what you know best
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Zero Emission
Government Legislations are encouraging the manufacture and use of low or zero emission vehicles.
• The UK government aim is for almost every car and van to be a zero emission vehicle by 2050• London will be requiring all new taxi and commercial vehicles to be zero emission by 2018
within the city.
• EU has a target for CO2 emissions to be below 95 grams per km by 2020
• Incentives• Plug in Grant
• Tax exemptions – Fuel duty/ London Congestion charge
Why go Electric?
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Why Electric?
New Ultra Low Emission & electric vehicles, UK 2010 - Q1 2015
• Consumer demand
• Eco consumers want a “greener” car
• Cheaper to run• Electric cars offer a substantial cost benefit over the life of the
vehicle
• Cool factor• Tesla, i3, i8 are changing the “milk float” image consumers
normally associate with electric vehicles.
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• Competition
• All major manufacturers have an electric vehicle in production or in the pipeline• No one want’s to be left behind
• New manufacturers disrupting the market
Ford Renault Vauxhall Volkswagen
Tesla Toyota Honda Nissan
Mitsubishi Mercedes Jaguar LandRover London Taxi Company
Google Car Apple CarTesla
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• Performance• Electric propulsion gives an instant power so can provide a
faster 0-60• Tesla Model S in Ludacris mode can do it in 2.8 seconds
• That’s the same as the 2014 Lamborghini Aventador
• Electric can provide an additional performance boost to internal combustion engine cars
• Enhancing vehicle performance using energy the car otherwise wastes
• Comfort • Low noise
• Plug-In-Hybrid Super car in electric mode – Stealth Mode?• Low maintenance
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• Design flexibility• Clean canvas – Design is no longer dictated by engine, gear box,
fuel tank placement• Flat floor (gear box drive shaft tunnel)
• Extra boot space
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Future of Car’s• Market for Electric vehicles is expected to have 10% market share by 2020• Efficiency will Improve considerably• Energy recovery systems• Efficient Heat, ventilation and Air Conditioning systems – e.g. Heat blanket by JLR
• Currently systems in Electric vehicles can reduce the range by up to 40 per cent (20% for ICE)
• 300+ miles range• Faster charging• Autonomous• "When I look at the automobile, what I see is that software becomes an increasingly important
part of the car of the future. You see that autonomous driving becomes much more important.“ Tim Cook
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This is just the beginningKeep Calm!
Thank You
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Shahab ArifGraduate EngineerManufacture of Electric Powertrain & Resource Efficiency
Tel: 020 3823 5625Email: [email protected]: www.hssmi.org
High Speed Sustainable Manufacturing Institute, Queen Elizabeth Olympic Park, Stratford, E20 3BS