comany profile 2011l...vertical spindle pumps over 35 years of experience at affordable prices. fans...

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1 FAMSYSTEMS COMPANY PROFILE PHYSICAL ADDRESS : TECNOPARK, 14 PLANTATION ROAD EASTLEIGH, EKURHULENI (EDENVALE) POSTAL ADDRESS : P.O. BOX 918, KELVIN, 2054, SOUTH AFRICA TELEPHONE : +27 (011) 452.6800 TELEFAX : +27 (011) 609-1316 WEBSITE : www.famsys.co.za EMAIL : [email protected] MANAGING DIRECTOR : JUAN VAN KERCKHOVEN B.Sc. (Chem.Eng.), B.Comm. MARKETING : DION SIMONATO FACTORY MANAGER : ERNEST MATLALA PROJECT ENGINEER : ANTON STANDER FINANCIAL : LUTTI VAN KERCKHOVEN PRODUCTION MANAGER : HARRISON LENGISE A. MANUFACTURING FACILITIES A.1. THERMOPLASTIC TANKS A.1.1 Rotomoulded PE tanks from 10 liter to 10 000 liters. Tanks are designed to suit the application and various connections available. A.1.2. Manufactured tanks from PVC, PP, HDPE or PVDF sheets. Tanks designed to the German DVS standard OR European Norm. All type of tanks supplied: open / closed, round / square etc. A.2. FIBREGLASS TANKS A.2.1 Fibreglass tanks for industrial applications designed to BS4994. All type of resins used, depending on operating conditions: Derakane, Atlac, Crystic Tanks from a few liters to over 100 000 liters. Tank with conical or sloping bottoms designed and supplied. A.2.2. Fibreglass tanks lined internally with thermoplastic for special corrosive duties. Liners include PVC, CPVC, PP, PVDF, PFA, Halar, FEP etc.

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Page 1: comany profile 2011L...Vertical spindle pumps Over 35 years of experience at affordable prices. Fans partially manufactured locally to international standards for corrosive duties

1 FAMSYSTEMS

COMPANY PROFILE PHYSICAL ADDRESS : TECNOPARK, 14 PLANTATION ROAD EASTLEIGH, EKURHULENI (EDENVALE) POSTAL ADDRESS : P.O. BOX 918, KELVIN, 2054, SOUTH AFRICA TELEPHONE : +27 (011) 452.6800 TELEFAX : +27 (011) 609-1316 WEBSITE : www.famsys.co.za EMAIL : [email protected] MANAGING DIRECTOR : JUAN VAN KERCKHOVEN B.Sc. (Chem.Eng.), B.Comm. MARKETING : DION SIMONATO FACTORY MANAGER : ERNEST MATLALA PROJECT ENGINEER : ANTON STANDER FINANCIAL : LUTTI VAN KERCKHOVEN PRODUCTION MANAGER : HARRISON LENGISE A. MANUFACTURING FACILITIES A.1. THERMOPLASTIC TANKS A.1.1 Rotomoulded PE tanks from 10 liter to 10 000 liters. Tanks are designed to suit the application and various connections available. A.1.2. Manufactured tanks from PVC, PP, HDPE or PVDF sheets. Tanks designed to the German DVS standard OR European Norm. All type of tanks supplied: open / closed, round / square etc. A.2. FIBREGLASS TANKS A.2.1 Fibreglass tanks for industrial applications designed to BS4994. All type of resins used, depending on operating conditions: Derakane, Atlac, Crystic Tanks from a few liters to over 100 000 liters. Tank with conical or sloping bottoms designed and supplied. A.2.2. Fibreglass tanks lined internally with thermoplastic for special corrosive duties. Liners include PVC, CPVC, PP, PVDF, PFA, Halar, FEP etc.

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A.3. FILAMENT WINDING A.3.1 Fibreglass piping systems for chemical duties, water, petrochemicals A.3.2. Fibreglass ducting for any corrosive duty The manufacturing facilities can also be used to manufacture a wide range of equipment and systems, including: 3.1. plastic piping systems 3.4 plastic fans 3.2. plastic ducting systems 3.5 covers, boxes, hoods etc. 3.3. scrubbers and other towers Production facilities consist of over 3500 sq.m. of factory space at our own premises at Techno Park, Eastleigh, Edenvale. B. CHEMICAL ENGINEERING DESIGN AND PROJECTS B.1. GAS CLEANING USING SCRUBBER TECHNOLOGY Using European technology but using local detailed design, we offer a complete range of air pollution control systems. All technology includes a full process guarantee for the following systems:

Chemical scrubbers, removing chemical pollutants Odour control systems, including H2S and mercaptans Nox and Sox removal using chemical scrubbers Treatment of hot exhaust gasses Dust removal using wet scrubbers Nox removal using catalytic processes VOC removal

Services include design and full project control, with suitable quality control systems. Please refer to our separate reference list on our air pollution systems. B.2. CHEMICAL PLANT The company supplies design, project and erection facilities for various systems such as:

Bulk storage plants, with pumping facilities Dosing systems Effluent plants including Diffused Air Flotation Systems Sulphuric acid dilution plants

Completed plants at most Battery companies in South Africa Specialised chemical engineering plant Water treatment systems

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B.3. SEWAGE B.3.1 FAMSYSTEM SEWAGE PACKAGE PLANTS The Famsystem technology offers small to medium sewage plants using plastic, fibreglass and concrete materials as required by the application. Containerised plants now also available. Proven technology and long term experience. From single house units up to plants for 2 Megalitres per day. We offer design and installation of the sewage plants as per requirements. B.3.2 MOVING BED REACTORS Using submerged moving biofill, this system is much smaller than the activated sludge system in terms of size. The system can also be used to increase the capacity of existing activated sludge plants, solving capacity problems in many areas. Also used for the removal of COD from industrial effluent streams. Imported proven technology, local manufacture. B.3.3.SIYAGEZA PORTABLE TOILETS A full range of fibreglass portable toilets is now available from the basic construction unit to the more elaborate VIP toilets. This range also includes fibreglass kiosks with widows for access points, operating rooms, storage rooms etc. C. GENERAL PRODUCTS C.1. FRANK instrumentation

Plastic flowmeters, type M23 and M123 Plastic pressure retaining and pressure relief valves Plastic pressure reducing valves Chemical guards for pressure gauges Eductors/ venturies

C.2. KIRCHNER flowmeters

Glass rotameters with housings in mild- and stainless steel, plastic as well as special linings.

Flap type flowmeters for larger pipe sizes Orifice type flowmeters

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C.3. TECNIUM range of plastic pumps and fans

Large DIN type centrifugal pumps in PP and PVDF Close coupled centrifugal pumps Small centrifugal pumps Vertical spindle pumps

Over 35 years of experience at affordable prices. Fans partially manufactured locally to international standards for corrosive duties using plastic, fibreglass and special alloys... C.4. ARGAL range of magnetically driven plastic pumps Using magnetic driven impeller no mechanical seals are required.

Close coupled centrifugal pumps Small centrifugal pumps Vertical spindle pumps

C.5. GAB, Germany range of graphite equipment

Graphite block type heat exchanger Graphite condensers Special coolers for sulphuric acid Graphite vessels

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HISTORY The company was founded in 1994 by Mr. Juan van Kerckhoven in association with Mr. Harold Hook. Both had extensive experience in plastics and fiberglass As a chemical engineer Mr. van Kerckhoven also has extensive project and process design experience in the field of chemical plant. May 1994 : the first employee was employed to install certain plastic lines at one of the clients. This employee Mr. Ernest Matlala now controls the factory as Factory Manager. In 1995 the office is moved to Science Park, Kelvin where the workshop at this stage some 100 sq.m was situated. In 1996 Mr. Hook passed away. During the period of 1994 the company grew and the factory space increased from 100m2 to over 1800m2 and the office space increased from 10m2 to some 150sq.m. In 1996 an association was set up to allow the company to manufacture and market smaller sewage plants In 1997 Mr. Peter Prinsloo was employed as a chemical engineer to handle the various chemical projects including scrubbers, bulk installation and acid dilution plants. Mr. John Kohler, previously with AECI and Sasol, joined the company to set up an ISO quality system and we received approval and rating in 2004. In 2003 the current premises in Edenvale were purchased by an associate company and the facilities of the company were increased to allow for further growth. 2004 : 25.1% of the ownership of the company was purchased by Mr. Stephen Makete in order for the company to have the correct BEE credentials. Mr. Makete is still with the company and is involved with general management with specific interest in the development of the staff in the factory as well as certain marketing projects. In 2005 the turnover of the company surpassed the R20 million mark and further growth was expected in the various markets including the sewage market. In 2006 the total number of people employed rose over 50 and reached 62 during the yearly get together for the 10 yearly award ceremony where employees with 10 years

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service are honoured. At that stage a total of 10 employees had 10 years or more service.

In 2008 The total number of employees had further grown to over 75 based on growth of all areas. Turnover was increased to over R30million per year including some export projects In 2010 : Juan van Kerckhoven moves to Somerset West to investigate the market for sewage plants in the Western Cape. Dion Simonato is appointed as General Manager. Famsystems obtains level 3 BEE rating.

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WORKSHOP FACILITIES

WORKSHOP: ADDRESS : 14 PLANTATION ROAD EASTLEIGH, EKURHULENI (EDENVALE) GAUTENG AREA : APPROX 3600m2 UNDER COVER SECTIONS : - FIBREGLASSING

- THERMOPLASTIC WELDING - SMALL STEEL WELDING

FACILITY - FILAMENT WINDING PLANT

EMPLOYEES : 76 MANAGEMENT: MAN DIRECTOR : JUAN VAN KERCKHOVEN B.Sc (Chem.Eng), B.Comm. GENERAL MANAGER : DION SIMONATO

FACTORY MANAGER : ERNEST MATLALA PRODUCTION MANAGER : HARRISON LENGISI QUALITY MANAGER : JOHN KOHLER SECTION LEADERS

- PLASTIC: (ACTING) MOTSEPE MATLALA - FIBREGLASS: ISAAC MAREMA

GROUP LEADERS : WILLIAM NDULI PHILEMON LEGOABE

- SITE INSTALLATION : JOHAN DHLAMINI / MOSES KGWETE

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- MATERIAL ISSUES AND RECORDING : AZIFARWI MAKHUTE - PROJECT CONTROLLER : (IN TRAINING) POWER NDIWENI

QUALITY SYSTEM ISO 9001 Accredited and audited in 2008 AND 2010

DESIGN FACILITIES AutoCAD 2000, Microsoft Projects Designs to BS4994 Designs to the German DVS and European Norm standard Structural designs Associated civil design capabilities Associated electrical and instrumentation system design

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FIBREGLASS PRODUCTION The fiberglass workshop has produced many fibreglass products over the years including tanks, scrubbers, launders, ducting and other specialised fibreglass products as required by the industry. Products are designed in accordance with the latest specifications and using materials that suit the final duty. As chemical engineers FAMSYSTEMS can offer specialised advice as to materials of construction to ensure that the final product gives the required life span. This prevents failure of the products or even regular internal delamination which is experienced often in the industry. The fibreglass factory staff has been with the company for a long time to ensure that quality is of the highest standard. Internal controls ensure that this is maintained at all times. FIBREGLASS TANKS Over the years FAMSYSTEMS has completed many fiberglass tanks for all sections of industry. Of importance is the ability to evaluate applications and advise on the optimum system of resins with or without thermoplastic liners. Examples

- PVDF lined HF and nitric tanks replacing failed tanks, now in operation for almost 10 years

- PVC lined conical tanks replacing tanks that failed after 18 months now in operation for 8 years.

- Hypo tanks with a life of over 10 years without failure. - Tanks with CPVC lining for special applications - Special corrosion barriers for difficult chemical applications ensure that the

corrosion barrier does not delaminate resulting in high re-lining costs.

In the search for simpler Quality procedures, special systems were developed to make communication better resulting in improved quality of all fiberglass work. FAMSYSTEMS designs and manufactures up to 100m3 in capacity. Design basis is normally BS4994 which is internationally accepted as a standard for these tanks.

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Tanks are designed using a wide range of resins including Derakane and other vinyl ester resins or with thermoplastic liners.

98% sulphuric acid Tanks at Battery manufacturer

Gold leach silo using PP lined construction

Fibreglass for various chemicals at bulk storage depot. Each chemical uses its own special construction

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PLASTIC FABRICATION

The company has a number of plastic welders with extensive experience in the field ensuring excellent quality of workmanship at all times. From small items to large size equipment, the Plastic Fabrication Shop ensures that the product is fully to specifications.

Tanks manufactured for German design company for local effluent plant at Mercedes Benz. We manufacture cylindrical and rectangular tanks for storage, galvanizing, pickling, plating

Large spray tunnel 20m long and 6m high for stainless steel fabrication Specials include chlorinators, ducting Scrubbers, fan casings, long radius bends, Overflow systems, etc

PP storage tank for acid solution where fibreglass cannot be used

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AIR POLLUTION CONTROL: CHEMICAL SCRUBBERS

Famsystems design, manufacture, erect on a turnkey basis, chemical scrubbers to controlmany of the air pollution problems encountered in industry. This includes packed towers for removal of chemical pollutants, various types of venturi scrubbers used in the presence of dust as well as other specialised designs and combinations

Process Technology

The process technology offered is based on an association with an UK consultancy firm,who specialise in the design of air pollution control systems. They have designed systems for many major companies worldwide.

FAMSYSTEMS OFFER:

• soundly based technology • in-house chemical engineering

expertise • in-house drawings on AutoCAD • full project control facilities • own plastic and fibreglass

manufacturing facilities • full quality control system • reliable subcontractors for additional

services • own range of high quality chemical

pumps and fans • full after-sales service facility • short delivery periods when required

This combination of special facilities allows Famsystems to design and supply specially designed proven process plant systems, adapted to the clients requirements, at reasonable cost.

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Nox gases Tower 4m diameter

X 16m high

`

Packed tower for acid fumes

Venturi scrubber for lead particulates at Battery Company

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TYPICAL APPLICATIONS AND REFERENCES Our principal in the United Kingdom, has successfully completed the following gas treatment plants worldwide. This list is by no means a complete list but only a choice of plants, to confirm the wide level of experience available to us in this field. CLIENT PROBLEM SOLUTION Welcome Particulates Jet venturi Roche Products Ammonia Packed tower Frost Galvanizing Zinc chloride High-energy venturi Gallagher Tobacco Particulates Jet venturi Pfizer CHl / SO2 Multi stage paced tower Strathclyde Water Sewage odours Venturi / packed tower Swords Laboratories Acids / solvents Packed tower Cohen Metals Phosphoric acid Quench / packed tower Seasun, Kuwait H2S Horizontal packed tower SW Water Sewage odour Bio scrubber Coalite HCl Packed tower Vitafoam Toluene di-isocyanate Multi venturi Shin Etsu Monosolane Venturi Huntsman Chemicals Bromine Packed tower Yorkshire Water Screen house odour Carbon absorber Welsh Water Sewage odour Bio scrubber UK Waste Odour removal Carbon absorber Van den Bergh Rendering odour Packed tower Cookson Matthey HF / ceramic dust Jet venturi / tower In addition we completed the following plants in South Africa Kumba SO2 fumes Venturi/packed tower Zinchem Particulates Venturi/packed tower Sentrachem Chlorine Packed tower Plaaskem Nox Packed tower CSIR Quench / HCl Quench / packed tower Sappi Chlorine dioxide Venturi Palaborwa Mining Corp Nox Packed tower Sanachem Particulates Venturi Waste Products Gold particulates Quench / venturi Iscor Suprachem Particulates and HCl Quench / venturi/tower De Beers Element 6 Nox Packed Tower First National Battery Lead particulates Venturi scrubber First National Battery Acid fumes Packed tower Drakenstein Municipality Tar fumes Veturi scrubber Tsunmai feeds Gas scrubbers Packed Towers Gardener Ross Sewage pump station Activated Carbon DTC Windhoek Laboratory Fumes Packed towers in series

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FAMSYSTEM SEWAGE TREATMENT PLANTS

The FAMSYSTEM Sewage Systems will treat effluent and sewage producing water in accordance with the Department of Water Affairs Specification of 5 April 1962, R553, General Standard or Special Standard. There are various designs available from single house plant units to plants with flows of over 2 Ml/day. Each design is standard in principle but is adapted to the application. This allows low cost, quick delivery and long trouble free operating life. Applications are small developments, police stations, hotels, border posts, long term construction sites and many others, As the system is completely nature friendly and produces no smell, it is also ideal for developments in the new Eco-tourism being considered throughout Africa. Range includes:

- Single house units – reuse sewage to irrigate the garden - Type FMP up to 250kl/day - Type RHC in concrete up to 2Ml/day - Special container plants for temporary sites or export

applications - Recycle systems to use sewage water in urinals - Moving Bed reactors for small footprint applications - Retrofitting large plants doubling output

Type FMP plant on local mine

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PORTABLE TOILETS AND CABINS Exceptional product development and research assures our future in the manufacture and supply of portable sanitation, guard huts and shower units to the following industries: Mining industry, Construction, Local municipalities, Hire companies, small business, funeral parlors

1. The Biogeza Niagra Unit

- Robust Fibreglass construction - Internal flushing system - 300 liter holding tank

2. Biogeza Nomad Unit

- Robust Fibreglass construction - Optional flushing system - Removable 200 liter drum

3. The Biogeza Shower

- Robust Fibreglass construction - Connectable water supply - Shower in privacy

The Biogeza Guard Hut - Robust Fibreglass construction - Timber floor - All weather access control

Special Features

- Custom Designs - Corporate colors - In house Technology - Full quality Control system

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FRANK FLOWMETER RANGE FRANK FLOWMETER RANGE The FRANK plastic flowmeters have been used in South Africa for many years, and have proven to be of the highest quality at reasonable prices.

FAMSYSTEMS offers full advice on the sizes, material and special operating conditions required. The new DFM range has been expanded to include the old M23 units as well as the longer flowmeters supplied into the world market. The Frank range can now be used to offer replacements to most typesof flowmeters already installed.

DFM RANGE Measuring tubes available in Trogamid or PVC as well as Polysulfon and PVDF for special applications.. Flowmeters are supplied as a standard with PVC unions but special threaded or flanged connections can be fitted. Ends in PP, PVDF or galvanised steel are available on request.

DIMENSIONS - DFM335

Flow range L/h H2O da DN L WT L2 ØD G 50- 500 32 25 335 520 385 60 R1 ½"

100 – 1000 32 25 335 520 385 60 R1 ½"115500 –– 11550000 4400 3322 333355 660000 339933 7722 RR22""225500 –– 22550000 4400 3322 333355 660000 339933 7722 RR22""200 – 2000 50 40 335 1220 403 83 R2 ¼" 300 - 3000 50 40 335 1220 403 83 R2 ¼"600 – 6000 50 40 335 1220 403 83 R2 ¼"600 – 6000 63 50 335 1680 417 103 R2 ¾"

1000 – 10000 63 50 335 1680 417 103 R2 ¾"1500 - 15000 63 50 335 1680 417 103 R2 ¾"2000 – 20000 75 65 335 2500 429 122 R3 ½"3000 – 30000 75 65 335 2500 429 122 R3 ½"8000 – 60000 75 65 335 2500 429 122 R3 ½"

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DIMENSIONS - DFM355

Flow range L/h H2O da DN L WT L2 ØD G 50- 500 32 25 350 520 400 60 R1 ½"

100 – 1000 32 25 350 520 400 60 R1 ½"115500 –– 11550000 4400 3322 350 660000 440088 7722 RR22""225500 –– 22550000 4400 3322 350 660000 440088 7722 RR22""200 – 2000 50 40 350 1220 418 83 R2 ¼" 300 - 3000 50 40 350 1220 418 83 R2 ¼"600 – 6000 50 40 350 1220 418 83 R2 ¼"600 – 6000 63 50 350 1680 432 103 R2 ¾"

1000 – 10000 63 50 350 1680 432 103 R2 ¾"1500 - 15000 63 50 350 1680 432 103 R2 ¾"2000 – 20000 75 65 350 2500 444 122 R3 ½"3000 – 30000 75 65 350 2500 444 122 R3 ½"8000 – 60000 75 65 350 2500 444 122 R3 ½"

M123 RANGEThis smaller range of flowmeters is available with Polysulfon or PVC tubes with PVDF float only

Flow range

L/h H2O Glass Size da DN L L1 L2 ØD G

1,5 – 15 1 16 10 165 171 199 35 R ¾"2,5 – 25 1 16 10 165 171 199 35 R ¾"5 – 50 1 16 10 165 171 199 35 R ¾"

10 – 100 1 16 10 165 171 199 35 R ¾"8 – 80 2 20 15 185 191 223 43 R1"

15 – 150 2 20 15 185 191 223 43 R1"20 – 200 2 20 15 185 19 223 43 R1"15 – 150 3 32 25 200 206 250 60 R1 ½"30 – 300 3 32 25 200 206 250 60 R1 ½"50 – 500 3 32 25 200 206 250 60 R1 ½"

100 – 1000 3 32 25 200 206 250 60 R1 ½"

AUTOMATION

Flowmeters can be fitted with up to two limit switches to indicate min/max flow. The Z51 Reed switch chain will give an output of 4 – 20mA for full control purposes or input into computers, without for an expensive additional relay or transmitter.

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FRANK PRESSURE CONTROL RANGE

The FRANK plastic pressure control valves and other equipment have been used in South Africa for many years, and have proven to be of the highest quality at reasonable prices. FAMSYSTEMS offers full advice on the sizes, materials and special operating conditions required. PRESSURE CONTROL VALVES Frank offers the following valve range covering a wide range of applications. In all cases the housing is manufactured from PVC, PP or PVDF to cover all possible corrosive duties. In All cases the control mechanisms are protected from corrosive

attack by an EPDM or Teflon diaphragm.

V86: used as relief valve or as pressure maintaining valve. Available in 400kPa and 1000kPa pressure ranges for better control. Sizes from 15NB to 100NB.

V82 pressure reducing valve maintains the outlet pressure at an even value for feed to sprays, instruments etc. A pressure gauge protected by a chemical diaphragm indicated the out pressure.

V786 is the more complex version of the V86, with a much flatter curve so that the pressure increase is smaller for large flows.

V782 is of similar design as the V786 but control the outlet pressure. CHEMICAL GUARD FO PRESSURE GAUGES Again available in PVC, PP or PVDF this chemical guard protects standard pressure gauges and pressure switches from chemical attack. Inexpensive when compared with similar Stainless Steel units. SPECIAL VALVES

V91, air relief valves in sizes 15NB to 80NB in PVC, PP, and PVDF. V95, vacuum relief valve for closed vessels in sizes as the V91. V140, all plastic float level valve to maintain level in constant head tanks. V251, flow restrictor valve. Needle valve with adjustment screw covered by a

threaded cap to reduce possibility of the operator changing settings.

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KIRCHNER FLOWMETER RANGE The company Kirchner has been manufacturing flowmeters for over 30 years and have established themselves as a company supplying high quality instrumentation at reasonable costs and often specially adapted to the client’s requirements. RA60 / RA65 and RA77 RANGE This range of flowmeters has a borosilicate glass tube installed in a steel- or plastic housing. Because of the simplicity of design the flowmeters are economical and long lasting, requiring no maintenance.

FA60/FA65 RANGE This range is the flanged version of the above, but includes some larger units as well.

RA87/FA87 RANGE This range has the same low rates as the above table but the outer tube is manufactured from stainless steel and the unit is not supplied with unions as a standard. If required, unions can be added as an extra. KD77 RANGE OF SMALL FLOWMETERS This range is suitable for gases or liquids and can be supplied with a special needle valve if required. Maximum flow range from 100 cc/min to 100l/min for gases and 25cc/min to 270l/min for liquids. Materials: brass, stainless, PVC, Teflon, Hastelloy and others.

TYPE AIRFLOW WATERFLOW PRESS LENGTH MMSIZE LPH MAX KPA RA60 RA65 RA77 9.5 RA65/77 60 – 3300 LPH 5 – 200 2 000 310 350 10 RA60/77 10 – 2200 LPH 1 – 150 1 300 390 350 19 RA60/65/77 1.5 – 16M3/H 200 – 1 200 1 300 415 420 350 30 RA60/65/77 13 – 36 M3/H 100 – 3 000 1 000 436 430 385 36 RA60/65/77 40 – 80 M3/H 4 000 – 8 000 800 446 445 385 43 RA60/65/77 50 – 160 M3/H 9 000 – 16 000 800 470 450 385 100 RA60/65/77 120 – 289 M3/H 16 000 – 20 000 600 470 385 110 RA60 140 – 440 M3/H 20 000 – 30 000 500 474

GLASS TYPE AIRFLOW WATERFLOW PRESS LENGTH MM SIZE M3/H M3/H MAX KPA FA60 105 FA60 200 – 500 30 – 45 400 640 150 FA60 300 – 1 000 50 – 100 400 640 1180 FA60 300 – 1 500 110 – 130 300 640

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KIRCHNER

SPECIAL FLOWMETER RANGE TYPE SGM For higher pressures, higher temperatures or dangerous fluids, the use of glass is not recommended. Kirchner type SGM is a flowmeter where the float movement is transmitted via a magnetic coupling to a dial for flow indication. The absence of glass makes this flowmeter very safe for all operating conditions.

TYPE PRALL This flowmeter use a movable flap to measure the flow through a pipe. Being an insertion type unit it requires little space and can be installed in any direction. The movement of the flap is transferred to a dial using a magnetic coupling. The Prall unit is available in sizes up to 600NB and flows of up to 1000 m3/h of water and over 4500m3/h of air can be measured. In these larger sizes, the Prall is the least expensive flowmeter available on the market. A special unit without flow indicator but with a flow switch fitted is available for the protection of pumps or processes.

SIZE TYPE WATERFLOW LPH

CONN NB

25R PLASTIC 70 – 110 25 32R PLAST/SS 120 – 250 25 38R SS316 500 – 3 000 25 50R PLASTIC 200 – 1 000 32 50R PLASTIC 500 – 3 100 40 51R SS316 3 200 – 6 000 40 63R PLASTIC 1 000 – 6 000 50 75R PLASTIC 2 000 – 10 000 65 86R SS316 7 000 – 20 000 65 90R PLASTIC 3 000 – 15 000 80 108R SS316 21 000 – 35 000 80 110R PLASTIC 5 000 – 22 500 100 125R PLASTIC 5 000 – 30 000 125 133R SS316 41 000 – 50 000 100 159R SS316 80 000 125 180R SS316 120 000 150

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TYPE STAU Another way to measure larger flows is through an orifice type. Using an orifice in the main pipe, a smaller glass flowmeter can be used to indicate large flows. Kirchner can supply materials to suit all applications and sizes from50NB to 400NB are available for both liquids and gases. AUTOMATION All flowmeters can be fitted with up to limit switches to indicate min/max flow or transmitters with 4 – 20mA output for full control.

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TECNIUM HORIZONTAL PLASTIC PUMPS

Tecnium, Barcelona, Spain, has been manufacturing plastic pumps for over 40 years. This extensive experience has been applied to a complete range of pumps using PP, PVDF as well as other special materials. The range of horizontal pumps includes:

Type BN: a pump designed to the internationally acceptable Din standard. The range includes metal reinforcing of the pump casing, back pull out design, various seal arrangements. Flows over 100m3/h and discharge pressures of 1000kPa can be handled.

Type BVC: same long coupled pump as the BN type, but with flanged motor, requiring no baseplate.

Type BH: close-coupled version of the

above pump, to reduce overall capital cost.

Type BX: smaller close-coupled pump without steel reinforcement for the flow rates up to 25m3/h and maximum discharge head of 25m.

Type TM: magnetically driven pumps for applications where mechanical seals are not possible. The range covers flow rates up to 30 m3/h and 25m discharge head.

Some of the special design characteristics of the Tecnium pump are shown in the enclosed sectional drawing of the BN type pump:

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A. The impeller has a strong internal mechanical core, which transmits all torque to the shaft via a standard shaft-key design. This reduces stress in the plastic material and improves operating life, especially under fluctuating temperatures.

B. The mechanical seal is installed without causing strain on the plastic backplate of the pump. This is done by a special metal support incorporated in the metal casing design. As this support is not in contact with the liquid, it offers extra strength in this area and reduces movement.

C. A replaceable shaft sleeve with O-ring sealing arrangement for easier

maintenance. D. Impeller cap will seal the front end of the impeller under all circumstances. E. The impeller is fixed on the shaft and requires no adjustment. It is not affected in

case of dry running. F. Full range of mechanical seals available.

Famsystems will supply full local service on the pumps.

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TECNIUM PLASTIC VERTICAL SUMP PUMPS

Tecnium, Barcelona Spain, has been manufacturing plastic pumps for over 40 years. This extensive experience has been applied to a complete range of pumps using PP, PVDF, GRP as well as other special materials. The range of vertical sump pumps includes:

Type BA: Cantilevered shaft with single bearing support, suitable up to 32NB.

Type BT: Cantilevered shaft with double bearing support. This pump is suitable for flows over 400m3/h and discharge pressure up to 1000kPa. Depth normally around 1200mm.

In all cases the pumps are designed in such a manner that no metal parts will be in contact with the liquid. The pumps are thus ideally suited to corrosive duties. The cantilevered pumps are particularly suitable for liquids containing solids, as they have no seals or supports, which could wear down in time. The cantilevered pumps also have reasonable NPSH values, so that suction pipes can be installed. For the submerged shaft supports in the types BL and BR, the combination of a ceramic inner sleeve and PTFE outer bush ensures good operating life. The Tecnium range of sump pumps is not only being used in chemical sumps, but also as process pumps in tanks where the installation of a submerged pump improves operating conditions as well as overall safety of the plant.

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26 FAMSYSTEMS

TECNIUM VERTICAL PLASTIC PUMPS

(SEALLES) The Tecnium BVS range of vertical pumps offers special advantage for the process design engineer as well as the maintenance team:

The pump has no mechanical seal .

Due to the absence of a shaft seal there is no area where friction can cause problems during operation of the pump.

The pump can run dry for as long as necessary. The absence of the seal is obtained through the use of a specially designed back-impeller, which reduces the amount of liquid that passes the back-end of the pump. The small amount of liquid that passes the back-end is collected in a chamber and is returned by gravity to the container from where the pump is pumping. To allow the liquid to be returned, the pump has to be installed at the maximum liquid level in the tank. Various installation arrangements are possible, depending on the process conditions existing. Please ask for advice in this regard. The BX range of pump is available for smaller pumps up to flow rates over 200m3/h and 1 000kPa discharge pressure.

Page 27: comany profile 2011L...Vertical spindle pumps Over 35 years of experience at affordable prices. Fans partially manufactured locally to international standards for corrosive duties

27 FAMSYSTEMS

TECNIUM CORROSION RESISTANT FANS

In association with Tecnium, Famsystems offers a large range of corrosion resistant fans. Tecnium manufacturers the impellers and all housing are manufactured locally for improved service and reduced cost. The Tecnium fans are suitable for most corrosive applications and include use of fibreglass, PVC, PP, PVDF and PTFE to cover all duties. The range covers applications from 100 m3/h of airflow up to 100 000m3/h with a pressure range up to 7kPa. This makes the fans suitable for all chemical industries, paper industries, all wet

scrubbing duties, plating and pickling plants, food industry and many more. Locally fans have been installed on many applications already and have proven to be reliable. Both direct drive and belt driven units are available and the choice depends on the process conditions.