combustion catalog

1

ametek

electromechanical

group (emg)... is one of the world’s largest producers of high speed electric motor

products for original equipment manufacturers (OEMs). In business since

1915, EMG uses its core competencies in motion and air movement

products as engineered solutions for application-specifi c needs. A

business unit of AMETEK EMG, AMETEK Technical & Industrial Products

offers brushless DC motor-, blower-, and controller-based solutions.

The standard product lines of AMETEK Technical & Industrial Products

cover a wide range of application demands. If there is a need for a product

with unique performance, mounting, environment or agency requirements,

AMETEK Technical & Industrial Products can supply the solution. Whether

a customer needs a standard or special design, AMETEK has the solution

for your application and offers economies of scale that only can be

accomplished by a company that produces more than 26 million motor

products per year. With multiplant capability and fl exibility, AMETEK

Technical & Industrial Products is positioned to support our customers’

global programs.

AMETEK brushless DC motors, blowers, fans, pumps, and controllers

are an ideal choice for such varied applications as medical instruments,

robotics, pumps, compressors, business equipment, fans, machine tools,

tape drives, printing, fuel cells, textiles, or any other precise rotary motion/

air delivery applications.

2 AMETEK TECHNICAL & INDUSTRIAL PRODUCTS627 Lake Street, Kent OH 44240Tel: 330-673-3452 • Fax: 330-677-3306 • www.ametektip.com

AMETEK TECHNICAL & INDUSTRIAL PRODUCTS627 Lake Street, Kent OH 44240Tel: 330-673-3452 • Fax: 330-677-3306 • www.ametektip.com

OUR Standard, Full Line Catalog

We’re Big On Brushless”. . . . . The below information highlights TIP’s standard product line for other variable speed, brushless (BLDC) motors, blowers,fans, pumps, and controllers.

Motors. . . . .offer precise control for a wide range of applications. AMETEK standard motor designs offer maximum controllable per-formance, coupled with the reliability of brushless technology in a compact, cost effective package. First introduced in 1988, the AMETEK brushless DC motor product line has continually expanded into one of the largest mixes of fractional horsepower motor products in the industry. Motor selection is made easy with the wide variety of standard products available from AMETEK. Six different motor families are available in standard confi gurations. These include 1.7” (43mm), 2.5” (64mm), 3.0” (76mm), 3.55” (90mm), 3.9” (99mm), and 5.25” (133mm) diameters, with continuous torque which ranges from 2.5 oz. in. (4.06 Ncm) to 832 oz. in. (5.87 Nm) and horsepower ratings of .014 to 1.75. Voltage options range from 12 to 74VDC.

Motor Controllers. . . . .Any brushless DC motor requires a controller to operate. These controllers require a DC input, which is processed into phase drive signals. The 1.7” (43mm), 3.0” (76mm), 47 and 64 frame motors (99mm and 133mm) are available with integrated controllers. All other motors require an external controller. Controller details and compatibility to the different motor products are supplied in the standard, full line catalog.

SLOTLESS Brushless DC Motors DC. . . . .Designed and manufactured with AMETEK patented technology and manufacturing processes, these small, powerful slotless brushless DC motors outperform traditional motors where effi ciency, size, power, heat, low EMI, low vibration, and noise are factors. Slotless brushless DC motors are available in eight frame sizes. Diameter ranges from .375 inches (9.53mm) to 3.375 inches (85.72mm); power levels from 2.5 W to 600 W; speeds up to 50,000 rpm and operating torque to 95 oz-in (67 N-cm).

Brushless DC Blowers. . . . .offer variable (speed) output for a wide range of vacuum or pressure applications. Standard blower designs offer brushless DC motor drives coupled to high effi ciency fan systems in a compact, cost effective package. Standard models are available in a wide range of input voltages, including 10, 12, 24, 28, and 36 VDC. A complete product line of brushless DC blowers that accepts line voltage input (120 VAC, 100 VAC, and 240 VAC) also is available. Blower selec-tion offers a wide variety of standard products available from AMETEK. Thirteen different blower families are available. These include seven low voltage and six high voltage product lines. The low voltage products provide output pressures up to 28” H2O and fl ows up to 45 CFM. The high voltage products provide pressures up to 145” H2O and fl ows up to 307 CFM.

Brushless DC Fans and Impeller Style Blowers. . . . .offer multi-speed aerodynamic performances for all types of high airfl ow applications. Our standard designs come with fully integrated electronics and are available in various input voltages including 12 and 24 VDC (13.8 and 27.6 VDC). Environmentally resistant designs are also available for those applications that may require exposure to natural elements. With airfl ow exceeding 1900 CFM, these products combine the long life expectations of brushless DC products with maximum cooling and air movement.

Seal-Less Brushless Water Circulating Pumps. . . . .offer three basic pump/motor designs from 12 GPM to 26 GPM in either 12 VDC or 24 VDC motor designs. Variable speed is available for the 12 GPM pump. The seal-less pump design is magnetically coupled which provides for a leak-proof pump. There are no rotating wet seals to wear out and leak. Detailed pump information is provided on the indi-vidual product sheets. AMETEK seal-less pumps are not designed for, and should not be used in, life sustaining applica-tions.

Regenerative and Centraxial Blowers. . . . . MINISPIRAL variable fl ow regenerative blower features lightweight, compact construction. The blower weighs 1.01 lbs (45 kg) with 4.2” diameter x 1.8”. It offers an integrated package of magnetics, aerodynamics and control electronics, and meets NC-47 (offi ce equipment specifi cations) for quiet operation. Available in 6, 12, and 24 volt DC versions, the MINISPIRAL has a glass-fi lled molded phenolic case and impeller and stainless steel ball bearings that are permanently lubricated for 20,000 to 30,000 hours of life. An AC version is also available. Additional options include hermetically sealed housing.

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Nautilair™ 7.6” (192mm) Variable Speed Blower24 Volt DC Input, Standard Output

NOTES:• Designed for high effi ciency, low NOx, and CO emission gas-fi red combustion systems.• Brushless DC motor with hall effect sensor feedback.• Internal electronic commutation controller with built in speed control and protection features.• Rubber vibration and shock mounts on motor bracket and bearing system.• Long life, sealed, ball bearings with high temperature grease.• Non sparking, hardened aluminum impeller.• The performance points listed in the charts depict maximum typical performance levels. This is a variable speed product and therefore operates at most perfor-

mance points lower than those listed.• This document is for informational purposes and should not be considered as a binding description of the products or their performance in all applications.

Model Voltage (DC) Flange Type

Version “M”Mechanical on-board

(Potentiometer) speed control

Version “E” Electronic speed

control input 0-10 VDC nominal

Standard Output Models150180-00 24 Large (A) X150181-00 24 Large (A) X150184-00 24 Small (B) X150185-00 24 Small (B) X

INCH(MM)

AMETEK TECHNICAL & INDUSTRIAL PRODUCTS627 Lake Street, Kent OH 44240Tel: +1 330-673-3452 • Fax: +1 330-677-3306 • www.ametektip.com

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Nautilair™ 7.6” (192mm) Variable Speed Blower24 Volt DC Input, Standard Output

TYPICAL PERFORMANCE

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Nautilair™ 7.6” (192mm) Variable Speed Blower120 Volt AC Input, Single Phase, Standard Output/High Output

NOTES:• Designed for high effi ciency, low NOx, and CO emission gas-fi red combustion systems.• Brushless DC motor with hall effect sensor feedback.• Internal electronic commutation controller with built in speed control and protection features.• Rubber vibration and shock mounts on motor bracket and bearing system.• Long life, sealed, ball bearings with high temperature grease.• Non sparking, hardened aluminum impeller.• Utilizes AMETEK’s IntelliGen™ controller electronics• The performance points listed in the charts depict maximum typical performance levels. This is a variable speed product and therefore operates at most per-

formance points lower than those listed.• Available add-on IntelliGen options cards include: 1. Speed control input signal of 15 - 45 VDC @ 500Hz - 10 kHz, and tachometer output ( 2 Pulses / Revolution ) 2. Optional tachometer output ( 3 Pulses / Revolution ) 3. Pressure feedback with pressure sensor/transducer, and tachometer output ( 2 Pulses / Revolution ) 4. RS232 Communications card, compatible with DeviceNet 5. Multiple preset demo card with 4 preset / user adjustable speeds at 4, 6, 8, and 10 VDC speed command input ( +/- 0.5VD ) 6. Speed control input signal of 4-20 mA available• Agency recognized component to UL507 per fi le# E-94403, and CSA C22.2#113 per fi le# LR 43448.

Model Voltage (AC)

FlangeType

PowerConnection

Version “E1”Electronic PWM

speed control input 15-45 VDC @ 500Hz-10KHz

Version “E2”Electronic speed


Version “M” Mechanical on-board


Standard Output 150500-00 120 Large (A) 1 X150501-00 120 Large (A) 1 X150502-00 120 Large (A) 1 X150503-00 120 Small (B) 1 X150504-00 120 Small (B) 1 X150505-00 120 Small (B) 1 X

High Output150130-00 120 Large (A) 2 Non-IntelliGen X150131-00 120 Large (A) 2 Non-IntelliGen X150132-00 120 Small (B) 2 Non-IntelliGen X150133-00 120 Small (B) 2 Non-IntelliGen X150134-00 120 Small (B) 3 IntelliGen X150135-00 120 Large (A) 3 IntelliGen X

INCH(MM)


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TYPICAL PERFORMANCE

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NOTES:• Designed for high effi ciency, low NOx, and CO emission gas-fi red combustion systems.• Brushless DC motor with hall effect sensor feedback.• Internal electronic commutation controller with built in speed control and protection features.• Rubber vibration and shock mounts on motor bracket and bearing system.• Long life, sealed, ball bearings with high temperature grease.• Non sparking, hardened aluminum impeller.• Utilizes AMETEK’s IntelliGen™ controller electronics• The performance points listed in the charts depict maximum typical performance levels. This is a variable speed product and therefore operates at most perfor-

mance points lower than those listed.• Available add-on IntelliGen options cards include: 1. Speed control input signal of 15 - 45 VDC @ 500Hz - 10 kHz, and tachometer output ( 2 Pulses / Revolution ) 2. Optional tachometer output ( 3 Pulses / Revolution ) 3. Pressure feedback with pressure sensor/transducer, and tachometer output ( 2 Pulses / Revolution ) 4. RS232 Communications card, compatible with DeviceNet 5. Multiple preset demo card with 4 preset / user adjustable speeds at 4, 6, 8, and 10 VDC speed command input ( +/- 0.5VD ) 6. Speed control input signal of 4-20 mA available• Agency recognized component to UL507 per fi le# E-94403, and CSA C22.2#113 per fi le# LR 43448.

Model Voltage (AC)

Flange Type

Version “E1”Electronic PWM


Version “E2”Electronic speed




Standard Output Models150520-00 240 Large (A) X150521-00 240 Large (A) X150522-00 240 Large (A) X150523-00 240 Small (B) X150524-00 240 Small (B) X150525-00 240 Small (B) X

High Output Models150140-00 240 Large (A) X150141-00 240 Large (A) X150142-00 240 Small (B) X150143-00 240 Small (B) X150143-06 240 Small (B) X

INCH(MM)


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TYPICAL PERFORMANCE

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Nautilair™ 8.0” (204mm) Variable Speed Blower120 Volt AC Input, Single Phase, Standard Output

NOTES:• Designed for high effi ciency, low NOx & CO emission gas-fi red combustion systems• Brushless DC motor with hall effect sensor feedback• Internal electronic commutation controller with built in speed control and protection features• Polypropylene housing and impeller• Long life, sealed, ball bearings with high temperature grease• The performance points listed in the charts depict maximum typical performance levels. This is a variable speed product and therefore operates at most perfor-

mance points lower than those listed.• The standard blower model’s speed is controlled through the application of a 0 – 10VDC nominal reference voltage input signal or adjustment of an on-board

mechanical potentiometer, depending on model. • Agency recognized component to UL507 per fi le# E-94403, and CSA C22.2#113 per fi le# LR 43448.• Sealed, molded fan housing• 240VAC, single phase input powered models also available. • This document is for informational purposes and should not be considered as a binding description of the products or their performance in all applications.

Model Voltage (AC)Version “M”

Mechanical on-board (Potentiometer) speed control

Version “E1”Electronic PWM speed control input

15-45 VDC @ 500Hz-10KHz

Standard Output Models117814-00 120 XTBD 220 X

INCH(MM)


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TYPICAL PERFORMANCE

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BLACK (LINE)

WHITE (NEUTRAL)

BLU (COMMON)PWM IN (BLK)

NOT USEDTACHOUT (WHT)

DC VOLTAGE (RED)

WHITE (NEUTRAL)BLACK (LINE)RED (10V DC SIGNAL)BLUE (COMMON)

2X 6.50±2.60(165.1±25.4)

6X 0.56±.03(14.2±0.76)

AIR INTAKE DETAIL

STANDARD POWER CONNECTION “M” & “E1” PWM CONTROL CONNECTION (OPTIONAL “E1”)

Ø 4.331(110)

.138(3.5)

Ø 3.95±.03(100.3±0.76)

{INTAKE}

Ø 5.68(144.3)

Ø 4.331(110)

9.80±.05(245±1.27)

5.25±.03(133.4±0.76)

2.64±.03(67.1±0.76)

4.724±.010(120±0.25)

4.724±.010(120±0.25)

5.50(139.7)

2.362(60.0)

2.362(60.0)

5.50(139.7)

R.38(9.7)

4X.350(8.9)

4X Ø THRU

6X M8 X 1.25 THREADED HOLES .50 DEEP, EQUALLY SPACED (12.7) AS SHOWN ON A B.C.

MOTOR COOLINGEXHAUST

8.70±.05(221±1.3)

14.00±1.00(355.6±25.4) 7.60

(193)

.118(3.0)MAX.

INCL. BOW-OUT

EXHAUST

28°±1°

43°±3°

(43°)

(28°)

CLCL CL

CONTROLCONNECTION

POWERCONNECTION

SPEEDPOT.

GROUND ( )

5.512(140)

AC INPUT VOLTAGE}

STANDARD POWER CONNECTION “E2”

INCH(MM)


mance points lower than those listed.• Available add-on IntelliGen options cards include: 1. Speed control input signal of 15 - 45 VDC @ 500Hz - 10 kHz, and tachometer output ( 2 Pulses / Revolution ) 2. Optional tachometer output ( 3 Pulses / Revolution ) 3. Pressure feedback with pressure sensor/transducer, and tachometer output ( 2 Pulses / Revolution ) 4. RS232 Communications card, compatible with DeviceNet 5. Multiple preset demo card with 4 preset / user adjustable speeds at 4, 6, 8, and 10 VDC speed command input ( +/- 0.5VD.) 6. Speed control input signal of 4-20 mA available• Agency recognized component to UL507 per fi le# E-94403, and CSA C22.2#113 per fi le# LR 43448.• This document is for informational purposes and should not be considered as a binding description of the products or their performance in all applications.

Model Voltage (AC)Version “E1”Electronic PWM


Version “E2”Electronic speed control input

0-10 VDC nominal



Standard Output Models150330-00 120 X150331-00 120 X150332-00 120 X

High Output Models150230-00 120 X150231-00 120 X150232-00 120 X


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TYPICAL PERFORMANCE

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BLACK (LINE)

WHITE (NEUTRAL) BLU (COMMON)PWM IN (BLK)

NOT USEDTACHOUT (WHT)

DC VOLTAGE (RED)

WHITE (NEUTRAL)BLACK (LINE)RED (10V DC SIGNAL)BLUE (COMMON)

2X 6.50±2.60(165.1±25.4)

6X 0.56±.03(14.2±0.76)

INCH(MM)

AIR INTAKE DETAIL

STANDARD POWER CONNECTION “M” & “E1” PWM CONTROL CONNECTION (OPTIONAL “E1”)

Ø 4.331(110)

.138(3.5)

Ø 3.95±.03(100.3±0.76)

{INTAKE}

Ø 5.68(144.3)

Ø4.331(110)

9.80±.05(245±1.27)

5.25±.03(133.4±0.76)

2.64±.03(67.1±0.76)

4.724±.010(120±0.25)

4.724±.010(120±0.25)

5.50(139.7)

2.362(60.0)

2.362(60.0)

5.50(139.7)

R.38(9.7)4X

.350(8.9)

4X Ø THRU

6X M8 X 1.25 THREADED HOLES .50 DEEP, EQUALLY SPACED (12.7) AS SHOWN ON A B.C.

MOTOR COOLINGEXHAUST

8.70±.05(221±1.3)

14.00±1.00(355.6±25.4) 8.10

(205.7)

.118(3.0)MAX.

INCL. BOW-OUT

EXHAUST

28°±1°

43°±3°

(43°)

(28°)

CLCL CL

CONTROLCONNECTION

POWERCONNECTION

SPEEDPOT.

GROUND ( )

5.512(140)

AC INPUT VOLTAGE}

STANDARD POWER CONNECTION “E2”


mance points lower than those listed.• Available add-on IntelliGen options cards include: 1. Speed control input signal of 15 - 45 VDC @ 500Hz - 10 kHz, and tachometer output ( 2 Pulses / Revolution ) 2. Optional tachometer output ( 3 Pulses / Revolution ) 3. Pressure feedback with pressure sensor/transducer, and tachometer output ( 2 Pulses / Revolution ) 4. RS232 Communications card, compatible with DeviceNet 5. Multiple preset demo card with 4 preset / user adjustable speeds at 4, 6, 8, and 10 VDC speed command input ( +/- 0.5VD ) 6. Speed control input signal of 4-20 mA available• Agency recognized component to UL507 per fi le# E-94403, and CSA C22.2#113 per fi le# LR 43448.• This document is for informational purposes and should not be considered as a binding description of the products or their performance in all applications..


speed control input 12-45 VDC @ 500Hz-10Hz


0-10 VDC nominal




High Output Models150240-00 240 X150241-00 240 X150242-00 240 X


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TYPICAL PERFORMANCE

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NOTES:• Designed for high effi ciency, low NOx, and CO emission gas-fi red combustion systems.• Brushless DC motor with hall effect sensor feedback.• Internal electronic commutation controller with built in speed control and protection features.• Rubber vibration and shock mounts on motor bracket and bearing system.• Long life, sealed, ball bearings with high temperature grease.• Non sparking, hardened aluminum impeller.• The performance points listed in the charts depict maximum typical performance levels. This is a variable speed product and therefore operates at most

performance points lower than those listed.• Available add-on expansion cards include: 1. Available speed control input signals are PWM 15-45VDC @ 500-10K kHz at tachometer output (2 pulses per revolution), 0-10 VDC, mechanical

(Potentiometer) and 4-20 mA 2. Optional tachometer output ( 3 Pulses / Revolution ) 3. Pressure feedback with pressure sensor/transducer, and tachometer output ( 2 Pulses / Revolution ) 4. RS232 Communications card, compatible with DeviceNet 5. Multiple preset demo card with 4 preset / user adjustable speeds at 4, 6, 8, and 10 VDC speed command input ( +/- 0.5VD )• This document is for informational purposes and should not be considered as a binding description of the products or their performance in all applications.




0-10 VDC nominal




INCH(MM)


16


TYPICAL PERFORMANCE

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NOTES:• Designed for high effi ciency, low NOx, and CO emission gas-fi red combustion systems.• Brushless DC motor with hall effect sensor feedback.• Internal electronic commutation controller with built in speed control and protection features.• Rubber vibration and shock mounts on motor bracket and bearing system.• Long life, sealed, ball bearings with high temperature grease.• Non sparking, hardened aluminum impeller.• The performance points listed in the charts depict maximum typical performance levels. This is a variable speed product and therefore operates at most

performance points lower than those listed.• Available speed control input signals are PWM 15-45VDC @ 500-10K kHz at tachometer output (2 pulses per revolution), 0-10 VDC, mechanical

(Potentiometer) and 4-20 mA• Available add-on expansion cards include: 1. Optional tachometer output ( 3 Pulses / Revolution ) 2. Pressure feedback with pressure sensor/transducer, and tachometer output ( 2 Pulses / Revolution ) 3. RS232 Communications card, compatible with DeviceNet 4. Multiple preset demo card with 4 preset / user adjustable speeds at 4, 6, 8, and 10 VDC speed command input ( +/- 0.5VD )• This document is for informational purposes and should not be considered as a binding description of the products or their performance in all applications..




0-10 VDC nominal





18


TYPICAL PERFORMANCE

19

Contact

Information

Sales Offi ces

AMETEK Technical & Industrial Products Global Headquarters 627 Lake Street, Kent, OH 44240 U.S.A. Tel: +1 330 673-3452 Fax: +1 330 677-3306 E-mail: [email protected] www.ametektip.com

Europe (All European Countries Except Italy)

Rotary Dynamics Ltd. 78 Parkanaur Ave, Thorpe Bay, Essex SS1 3JB, England Tel: +44 1702 586 245 Fax: +44 1702 589 191 E-mail: [email protected] www.rotarydynamics.com

Rotary Dynamics GmbH Weinbergstr. 15 CH-8107 Buchs-Zurich, Switzerland Tel: +41 43 411 88 55 Fax: +41 43 411 88 53 E-mail: [email protected] www.rotarydynamics.com

Israel STG International Ltd. 53 Derech Hashalom Bivatayim, 53454 Israel Tel: +972-3-733-1400 Fax: +972-3-573-2244 E-mail: [email protected]

Italy ELCAM 20158 Milano Via Derganino, 17 Italy Tel: 02.662 00990 Fax: 02.662 00998 E-mail: [email protected]

Japan AMETEK Japan 2 Chome 12-7 Minami Gyotoku Ichikawa City Chiba 27201 Japan Tel: +81 473 56 6513 Fax: +81 473 56 6535

North America –For the local sales offi ce contact: AMETEK Technical & Industrial Products 627 Lake Street, Kent, OH 44240 U.S.A. Tel: +1 330-673-3452 Fax: +1 330-677-3306 E-mail: [email protected] www.ametektip.com

Distributors

Australia & New Zealand Ross Brown Sales Pty Limited Tel: +61 2 9899 2744 Fax: +61 2 9899 4233 E-mail: [email protected]

Brazil Farnell do Brasil Ltda. Tel: 4066-9400 Fax: 4066-9410

Europe Farnell Electronic Components Limited (UK) Tel: +44 113 279 0101 Fax: +44 113 387 5228 www.farnell.com

France Farnell France SAS Tel: 04 74 68 99 99 Fax: 04 74 68 99 58

Germany Farnell Deutschland Tel: 089 61 39 39 39 Fax: 089 613 59 01

Hong Kong Farnell Components (Hong Kong) Limited Tel: 2268 9888 Fax: 2268 9899

Italy Elcam Tel: 02.662 00990 Fax: 02.662 00998 E-mail: [email protected]

Japan Daiko Tel: 6-6385-0531 Fax: 6-6338-8043 E-mail: [email protected]

North America Allied Electronics Tel: 800-433-5700 Tel: 817-595-3500 Fax: 817-595-6444


20

Fax to: AMETEK Technical & Industrial Products +1 330-677-3306

Mail to: AMETEK Technical & Industrial Products 627 Lake Street Kent, Ohio 44240-2660, USA

From:

Name: Title:

Company:

Address:

City: State:

Postal Code: Country:

Telephone: Fax:

Product / Application in which the blower is to be used:

Input Voltage _____ VDC ______VAC

Air Flow Requirements: _____to____CFM

Pressure Requirements: _____to____In. H2O

Standard Operating Point:

Pressure or Vacuum ________In. H2O,

Flow ______CFM

Surrounding Temperature:

Min ___________ Max____________

Humidity _______________________

Application/

Quotation Inquiry

Agency Requirements: UL CSA TUV

If Replacement

Current Manufacturer

Model

combustion catalog

Documents

ametek brushless dc

ametek standard motor

motor controllers

different motor products

motor selection

ametek patented technology

brushless bldc motors

business unit of ametek