COMBUSTION SYSTEMS

Providing efficient green combustion and energy solutions

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The range of low and ultra-low NOx burners are designed for virtually all fired heaters and steam

methane reformers with the thermal oxidiser supply ranging from burners to full systems for tail

gas incinerators, fume and vent plants, liquid waste and SRU’s.

Greens Combustion recently joined the HS Group of Companies thus extending the product range

to include fans from TLT Engineering Pvt. Ltd and flares from Airoil Flaregas Pvt Ltd, all of which can

be supplied through Greens Combustion Limited in the UK.

The Group not only has comprehensive workshop facilities on their 9 acre manufacturing site but

also uses an established international supply chain for maximum flexibility.

Burners GreenBurn range of burners for

Process fired heaters Steam methane reformers Thermal equipment

Thermal Equipment Full process design and supply of

Sulphur recovery units Vent and tail gas incinerators Liquid waste incinerators

Flares Airoil Flaregas range of flares

Utility and steam / air assist Sonic Portable, fixed and demountable Seals, ignition, support and KO drums

Fans TLT range of centrifugal fans

Heavy duty FD and ID CO2 recycle and waste gas Gas mixing and booster stations

A UK limited company with over 250 years

of experience in supplying burners and

thermal oxidisers to the refinery,

petrochemical and fertiliser markets.

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Burners for refineries, petrochemical and fertiliser plants use a vast array of burner configurations that are very specific to individual

licensors and processes. The trade marked GreenBurn® range of burners have been designed with extensive application knowledge covering the full range of technology providers and installations.

GreenBurn® RW ND The burner is a low NOx natural draught, self inspirating premix burner utilised for radiant wall applications. Using staged fuel technology with aerodynamically designed internals, the burner allows a very wide range of gases to be fired.

GreenBurn® RW FD The burner is a low NOx forced draught, nozzle mix design utilised for radiant wall applications. Using a 3 stage NOx reduction process of fuel staging, gas dilution and flue gas recirculation the burner pushes the boundaries of NOx reduction.

GreenBurn® DF The burner has been designed specifically for down fired applications where tight flame patterns are required. The staged air principle of NOx reduction is perfectly suited to this application overcoming the natural buoyancy of the flame counter acting the combustion process. The burner can be provided in the following formats

Forced and natural draught Gas, dual gas and gas & light oil

GreenBurn® SA Using advanced staged air NOx reduction processes, the burner can meet the majority of the world’s emissions legislations whilst still providing operational characteristics not normally associated with low NOx burners. The burner can be provided in the following formats

Forced, low pressure forced & natural draught versions Round and flat flame profiles available Oil, gas, gas & oil and waste gas firing

GreenBurn® ULN Extending the burner range into the “Ultra Low NOx” bracket the ULN version aims to meet even the most stringent of NOx demands whilst still ensuring other emissions such as CO and UHC as well as operability envelopes are not compromised. The burner uses a synergy of staged air / fuel technology and incorporates internal fuel gas recirculation The burner can be provided in the following formats

Low pressure forced & natural draught versions Round flame Gas and waste gas firing

GreenBurn®

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Greens Combustion specialise in all types incineration systems especially those demanding higher energy efficiency utilising heat recovery systems.

Types of Incinerators Tail Gas Liquid Waste Catalytic Down-fired Salts Reduction / Oxidation for Nitrogenous Wastes

Thermal Oxidisers SRU Plant Trail Gas Process Off Gases Fumes Tank Vents Aqueous Wastes Hydrocarbons High CV Liquids

Heat Recovery Options Waste Gas Preheating

Combustion Air Preheating

Steam Raising Waste Heat Boilers

Fire Tube

Water Tube

Hot Water Heating

Hot Oil Systems

Configuration Horizontal End Fired Vertical Up Fired Down Fired

Gas Cleaning Wet Scrubbers

Bag House

ESP and WESP De-NOx Systems

Emission Standards EU Waste Incineration

Directive (WID) 2000/76/EC

US EPA and Local State Regulations

Germany TA Luft Other Local & National

Standards

Our team of incineration and heat recovery specialists can tailor a system, to suit whether its for production of steam for export or use in an integrated process, pre-heating of waste streams or combustion air for fuel economy or heating of water, hot oil or air for

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From its origins and humble beginning in the mid 1960’s Airoil Flaregas Pvt Ltd is now internationally recognized as a leading supplier in its field. The company has long & proven experience in providing economical high destruction efficiency, smokeless & non smokeless, low noise flares for a wide range of applications.

Quality Manufacturing The company headquarters & principal manufacturing facility located in India complies with ISO 9001/14001, BS OHSAS 18001 and ASME ‘U’ & PP stamp certification. All the staff has very long & extensive experience in manufacture & supply of quality product to meet various project specific requirement & timelines.

AF Flare product list: Pipe Flares Steam Assisted Flares Air Assisted Flares Gas Assisted Flares Low BTU Flares Portable Flares Pit Flares Totally Enclosed Ground Flares Multipoint Ground Flares

Support methods include: The elevated flares can be supported by:

Tripod Supported Self Supported Guy Wire Supported Derrick Supported Demountable Derrick Supported Portable Skid or Trailer Mounted

Available accessories include: High Stability Pilots Velocity Seal Molecular Seal Knock-out Drum Liquid Seal Drum Pilot Ignition System: Flame Front & Direct High Energy

type. Fixed & Retractable type Aircraft Warning Lights. Retractable type thermocouples for the Pilots. Retractable Davit for flare tip handling Flame / Smoke Monitor

Airoil Flaregas specialises in the design, manufacture, supply, installation & commissioning of high performance flare equipment that is deployed in oil refining, petrochemical, marine & utility industries throughout the world.

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Today they are recognised as a leading designer and manufacturer of heavy duty FD and ID centrifugal fans for power plant, refineries, petrochemical & fertiliser plants with comprehensive references to major global engineering and manufacturing companies. For almost 30 years TLT have supplied combustion air & flue gas fans for virtually all HTAS Hydrogen Reformers in India Designs and testing are in accordance to API 673, manufacturing facilities incorporate an area under crane of approximately 10,000m2 and testing facilities allow for full duty tests to be conducted using actual project motors up to 6.6kV.

Petroleum Refinery & Petrochemicals—ID & FD Hydrogen Generation Unit (HGU) Crude Distillation Unit (CDU) Vacuum Distillation Unit (VDU), Delayed Coker Unit (DCU), Diesel Hydrotreater Unit (DHDT), VGO-HDT Unit, Sulphur Recovery Unit (SRU)

Steam Generation & Power Plant Primary & Secondary Air Fans

Steel & Metallurgical Industry Waste Gas Fan, Plant De-dusting Fan & Cooling Air Fans for Sinter plant Exhaust Gas Fan Waste Gas Fan for Lime Kilns Cast House & Stock House De-dusting Fans Scrubber ID Fans for Gas Treatment Plants Booster Fans for Blast Furnace, Coke Oven & Mixed Gas

Fertiliser Industry Flue Gas Blower for CO2 Recovery Plant Dryer Fan Fumes Fan

Cement Industry Raw Mill Fan, Pre-heater Fan, Bag House Fan & Clinker Cooler ESP Fan Coal Mill Cement Mill Fan

Our Project Division also undertakes projects for design, engineering and supply of complete Gas Mixing & Boosting Stations and has executed many such projects

TLT Engineering India Pvt. Ltd was established in 1987 as a joint venture with Turbo Luftechnick, Germany and is now an independent company benefitting from a legendary German design and manufacturing heritage.

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Engineering Few companies have the depth of expertise of Greens across so many combustion related disciplines. From front end engineering studies such as determining the investment profile of a heat recovery system for an incinerator to incident investigation assistance we have the ability to support the total market place. This can be provided as a day rate or a fixed fee to suit the individual client and requirement.

Heaters and furnaces are the heart of the refineries and petrochemical plants, and additionally the burners installed on them are also critical items. It is essential that the burners are well maintained and operated correctly within their design operating envelope. Greens Combustion have highly experienced staff who can assist with optimising furnaces, offer maintenance training, carry out health checks, give turn-around advice, and supply component parts.

Research & Testing Greens is not only a company name but a modern day phrase synonymous with todays environment. As a company we have an engineering tradition to maintain and ensure our commitment to research is maintained at the heart of our business.

After Market & On-site Services

Greens Combustion Limited A31 Arena Business Centres

Holyrood Close Poole

Dorset BH17 7FJ

United Kingdom

+44 1202 607563 info@greenscombustion.com www.greenscombustion.com