command g series technical catalogue
DESCRIPTION
Command G series Technical CatalogueTRANSCRIPT
series
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Command G series
The Command G series of machines have been designed to provide exceptional machine performance and reliability within the smallest footprint possible.
Designed in-house on the most advanced 3D solid modelling software and put through a rigorous Finite Element Analysis testing program, our machines are built to perform reliably and consistently throughout their working life.
The Command G series was designed to offer the full package and to this end it has a fully integrated feed hopper with a 55 gallon capacity and a briquette exit conveyor as standard. At the heart of the machine is a heavy duty, high precision, single compression cylinder master structure which produces a level of strength and performance not seen elsewhere in this capacity class.
Aluminum <100lbs/hr <45kg/hr
Steel<250lbs/hr<110kg/hr
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Command G series
Controlling the machine is the CommandWare system. This simple to use system provides alarm feedback, monitors briquette production, provides automatic briquette length compensation, allows remote diagnostics and offers a simple, interactive touch screen experience which aids improved machine handling.
Return on Investment is a key factor to all customers and machine capability and reliability are at the heart of this equation. The Command G series machines have been specifically designed to provide efficient and reliable briquette production, ensuring your machine investment will provide strong returns year after year.
Aluminum <200lbs/hr<90kg/hr
Steel<500lbs/hr<230kg/hr
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Internal Feed Hopper(55 Gallon capacity)
Chip Agitator (Option)
Automatic In-Feed System
Touch Screen Interface
G series Uncovered
“The G series comes packed with features more akin to briquetters four times its size.”
“Finite Element Analysis is just one of the many stringent quality tests we subject our Command briquetters to, before they become production ready.”
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Electrical Cabinet
High Precision Single Compression Cylinder
Coolant Discharge Pump
Exit Conveyor
Coolant Recovery Tank
G series Uncovered
“The G series is perfect for businesses who value space.”
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High Precision Single Compression CylinderHeavy duty single compression master structure ensures rigid and reliable performance. A heavy duty hardened steel compaction chamber also ensures durable performance.
Hydraulic System High quality Bosch Rexroth components ensure long term machine reliability.
FEA TestedOur Finite Element Analysis testing of machine design ensures maximum machine longevity and performance.
Touch Screen InterfaceThe touch screen interface communicates with a state of the art Programmable Logic Controller system for seamless operation.
CommandWareThe simple to use CommandWare system provides alarm feedback, monitors briquette production, provides automatic briquette length compensation and allows remote diagnostics.
Integrated Feed HopperAn internal feed hopper with a large 55 gallon capacity, ensures a highly capable machine which is packaged into a small foot print.
Exit Conveyor The G series comes with a standard briquette exit conveyor to ensure continuous production.
G series Features
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Material Feed HoppersA range of material feed hopper styles and capacities are available to enable different levels of unmanned operation. Sizes of up to 4 cubic yards are available.
Chip AgitatorA chip agitator ensures that chips flow smoothly into the in-feed system.
ShreddersA range of shredders are available to pre process stringy chips ready for briquetting.
Remote DiagnosticsOur systems are designed to allow the option of remote diagnostics, enabling customers to track machine performance remotely.
ConveyorsA full range of conveyors are available to enable efficient chip and briquette movement.
Turnkey SystemsOur specialized team offers a full system turnkey service which includes 3D system designs and return on investment analysis.
Coolant FiltrationThe reclamation and recycling of cutting fluids provides a valuable source of cost reduction while reducing the environmental impact of waste fluids.
G series Options
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CommandWareThe revolutionary CommandWare machine software system on the Command series briquetters, provides users with an easy to use and efficient interface system. The software offers a very logical approach to machine operation and fault finding. Featuring both automatic and manual modes, the user can quickly and easily move between function screens to vary machine positions and functions. The system has a range of smart functions which automatically sense and help optimise machine performance.
Simple to use touch screen Ensures efficient machine operation.
Logical screen configuration and page orderingImproves machine uptime.
Concise machine alarm messagesEnsures quick diagnosis of machine issues.
Hopper in-feed monitoringConstantly monitors the machine in-feed conditions and makes adjustments to ensure a consistent inflow of chips.
Automatic briquette counterAllows the tracking of machine output to ensure an accurate estimate of material production weight.
Automatic Jam Detection System (AJDS)Intelligently senses a machine system jam, runs a recovery process and alerts the operator.
Automatic Briquette Length Compensation (ABLC)Automatically senses and adjusts briquette lengths to ensure consistency.
Material Compensation System (MCS)Adjusts for material changeover and works automatically with the ABLC system to ensure briquette length consistency with new materials.
Thermal Monitoring System (TMS)The controller monitors machine hydraulic operating temperatures and alerts the operator of a system overheating condition.
Remote diagnostics (Optional)Allows the tracking of machine activity and fault finding in real time.
Machine performance reporting (Optional)Provides a package of machine performance reports including alarm history, production rates and performance evaluation.
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Central part supply
Ease of replacement and maintenance
Key components are all easily replaceable in the field
Remote diagnostics
Support
We understand how disruptive even a single day of downtime can be. Our machines come with a factory warranty, and are backed by an integrated support network with access to a centralized part supply system.
The Command series machines have been specifically designed with service in mind. With common components, a modular design and remote diagnostics, our support team have instant access to all machine drawings, procedure manuals and our centralized parts system.
This ensures that you can expect efficient and reliable support throughout the working life of your machine.
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Technical Specifications
Command G series 6 7
Max. Capacity/hr – Aluminum <45kg/hr <90kg/hr
Max. Capacity/hr – Steel <110kg/hr <230kg/hr
Briquette Size (Diameter x Length) 63 x 40mm 72 x 40mm
Max. Face Pressure on Briquette <200MPa <200MPa
Hydraulic System Pressure <19MPa <26MPa
Main Motor Power 11kW 15kW
Touch Screen Interface 8.9cm LCD 14.5cm LCD
Standard Internal Feed Hopper 205 Litres 205 Litres
Length (Main Unit) 1,500mm 1,500mm
Depth (Without Optional Exit Conveyor) 1,300mm 1,300mm
Height (Installed) 1,350mm 1,350mm
Mass (Main Unit) 2,250kg 2,350kg
Command G series 6 7
Max. Capacity/hr – Aluminum <100lbs/hr <200lbs/hr
Max. Capacity/hr – Steel <250lbs/hr <500lbs/hr
Briquette Size (Diameter x Length) 2.5” x 1.6” 2.8” × 1.6”
Max. Face Pressure on Briquette <29,000psi <29,000psi
Hydraulic System Pressure <2,800psi <3,700psi
Main Motor Power 15HP 20HP
Touch Screen Interface 3.5” LCD 5.7” LCD
Standard Internal Feed Hopper 55 Gallons 55 Gallons
Length (Main Unit) 59” 59”
Depth (Without Optional Exit Conveyor) 51” 51”
Height (Installed) 53” 53”
Mass (Main Unit) 4,960lbs 5,180lbs
Imperial (USA)
Metric (International)
Electrical Supply
460-480V 3 Phase 60Hz
Electrical Supply
400-415V 3 Phase 50Hz
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TOP
FRONT SIDE
59” (1500mm)
Command G series
JOHN HART USA INC2052 Gateway CircleCenterville, MN55038 USA
P +651-653-9294F + 651-653-9298
www.johnhartusa.com