commercial experience in china… ge’s … gasification coal to methanol process drawing air...
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Commercial Experience in China…GE’s Gasification Technology
Qianlin Zhuang, Ph.D. EngCommercialization Manager, China
GEEnergy
GTC 2006October 2006
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Energy Status in China
Economy heavily dependent on coal use
Crude supply increasingly dependent on import
Natural gas demand outpacing supply, though with limited supply
11th Five Year Plan…Coal remains prime energy source …63%1.6X increase in installed power generation capacity by 2010 … >30% of world’s additions
“Cleaner coal” identified as priorityIGCC “key technology” in industry guidelines
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Ecomagination Launch in China
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GE Energy’s Commitment to Sustainable Growth in China
'04
1,020
'05 '07E
1,4501,650
'06E
1,870
($MM) $700$520
$325
$850Procurement
'04 '05 '07E'06E
Employees
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Expanding Local Expertise
Gas Turbine Services
Hydro
Shenyang
Gas Turbine Components & Wind
Qinhuangdao
Controls Solutions
Shanghai Hangzhou
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Better Serve the Needs of Licensees• Trouble shooting operation issues• Plant optimization/parts coordination• Consulting on business expansion• Timely response to customer’s call
Commitment to ChinaGE Energy’s Gasification Business
Increasing Resources in China• Licensing Team• CTC – China Technology Center
Technical Service Team• GRC – Global Research Center Material
& Coal Analytical Team
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FEED PREP GASIFICATION GAS CLEANUP END PRODUCTS
Feedstock:• Coal• Heavy Oil• Pet Coke• Asphalt • Orimulsion• Natural Gas• Refinery
Wastes
Alternatives:• Hydrogen• Ammonia• Chemicals• Methanol• Fischer-
Tropsch Liquids(zero-sulfur diesel)
Syngas
Electricity
Combined CyclePower Block
Oxygen
Features and Benefits: simple, reliable and economically viable
• Extensive Commercial Experience of Solids Gasification
• Convert low value feedstock to value added products
• Feedstock and Product Flexibility
• High Domestic Content• Competitive CapEx• Short Project Cycle
Particulate Removal
Mercury Removal
Sulfur Removal
Useful byproduct:Vitrified Slag
GE’s Gasification Technology …Fits Needs in China
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Total Licenses: 29Solids Feed 19Liquid Feed 8Gas Feed 2
Recent Orders of GE’s Gasification Licenses
WisonCoal to CO/MeOH1Q 07
Sinopec QiluCoal to Oxochem3Q 07
SCCC IIICoal to CO/MeOH3Q 07
Coal CompanyCoal to MeOH3Q 07
Shenmu IICoal to MeOH4Q 07
DalianCoal to Ammonia4Q 08
Coal CompanyCoal to MeOH1Q 08
Private CompanyCoal to MeOH3Q 08
ProjectCoal to ProductCOD
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Process Waste Water
Syngas Scrubbing
Sour Shift
Heat Recovery
System
Gas Cleaning U
pSulfur
Recovery
Methanol
Synthesize
Methanol
Upgrading
Air
LP Nitrogen
Oxygen
Sulfur
Methanol
Process Water
Coal
Gasification Waste WaterFine Slag
Discharge GasRecycle
Gas
Coarse Slag
GE Gasification Coal to Methanol Process Drawing
Air Separation
Plant
GE
Gasification
Black Water
Handing
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Sinopec Nanjing
Sinopec Jinling Coal/Pet-coke Blend for Ammonia/H2
Coal/Pet-coke to Ammonia
Coal to MethanolShenmu Oct 05Jan. 2006
Sept. 2005
Project Feedstock - Product Startup
• 18 ~ 24 months from license signing– to mechanical completion
• 24 ~ 30 months from license signing– to start-up
• Established Eng Delivery • Dedicated Start-up Support • Experienced Engineering Firm• Management Commitment
of Owner
Recent Start-ups in China
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Licensee: Sinopec Jinling Chemical Industry CompanyLocation: Nanjing Jinling, Jiangsu Province, ChinaLicensed in: 2003 Startup: 2005 Feedstock: Shenfu Coal/Pet-cokeFeedrate: 2,200 TPDOperation Pressure: 40 BarCOD: Dec. 2005Engineering Contractor : China Tianchen Chemical Engineering Corp.
GE Gasification
Gas Cleanup
Oxygen
Coal
Sulfur
End Products
Ammonia
Hydrogen
for refinery hydrogen treating
AmmoniaSynthesis
Slag
2200 MT/D Coal/Coke PSA
50%
50%
Sinopec Jinling Plant
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Licensee:Shanxi Shenmu Chemical Industrial Co.,LtdLocation: Shenmu, Shanxi Province, ChinaLicensed in: 2003Startup: 2005Coal Source: local coal in ShaanxiFeed Rate: 1000 TPDOperation Pressure: 40 BarCOD: Dec 2005Engineering Contractor : China Tianchen Chemical Engineering Corp.Phase II: under engineering stage
GE Gasification
Gas Cleanup
Oxygen
Coal
Sulfur
CH3OHSynthesis
Slag
1000 MT/D Coal
End Products
Methanol
Shenmu Chemical Plant
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Licensee: Weihe Chemical Fertilizer PlantLocation:Weinan, ShaanXi Province, ChinaLicensed in: 1992 Startup: 1996Feedstock: Huangling, Huating CoalFeedrate: 1,500 TPDOperation Pressure: 65 BarGasifier Size: 450 ft3
Engineering Contractor: Ube Industries (Japan)
Phase II: under start-up
GE Gasification
Gas Cleanup
Oxygen
Coal
Sulfur
Ammonia CH3OH
Synthesis
End Products
Ammonia
Methanol
DME
Nitrogen for NH3
1,500 MT/D
Slag
Weihe Chemical Fertilizer Plant
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Licensee: Sinopec, Nanjing Chemical Industry GroupLocation: Nanjing, Jiangsu Province, ChinaLicensed in: 2003Startup: 2005 Feedstock: Shenfu Coal/Pet-cokeFeedrate: 1,500 TPDOperation Pressure: 87 BarGasifier Size: 900 ft3Engineering Contractor : Sinopec Nanjing Design Institute
GE Gasification
Gas Cleanup
Oxygen
Coal + Coke
Sulfur
AmmoniaSynthesis
Nitrogen
Slag
1500 MT/D Coal/Coke
End Products
Ammonia
Sinopec Nanjing Chemical Industries Co.
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150%
20%
40%
60%
80%
100%
GE Technologyin China Four Coal Plants
Availability = (1-(unplanned outage+planned outage) /8760)*100%
Reliability = (1-(unplanned outage) /8760)*100%
Availability & Reliability – Solids Gasification in China
Availability
0%
20%
40%
60%
80%
100%
Reliability2003 2004 2005
90%
90%
1 2 3 4 1 2 3 4 1 2 3 4
2003 2004 2005
1 2 3 4 1 2 3 4 1 2 3 4
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Experience with Diversified Local CoalsPlant
Coal Name
A
Coal Blend
B
Shenfu Coal
C
Huating Coal
D
Yima Coal
E
Hegang Coal
C% 75.77 74.54 66.02 61.80 63.54
H% 5.20 4.54 3.86 3.40 4.37
N% 1.19 0.92 0.71 0.80 0.68
S% 2.66 0.43 1.13 1.58 0.34
O% 7.61 11.65 14.61 12.70 6.57
Ash% 7.57 7.92 13.67 19.40 24.50
GHV, MJ/kg 32.29 28.09 25.58 23.06 25.03
AFT, Deg. C 1230 1250 1280 1330 1450 *
*with fluxant addition
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For Sustainable Growth …
• Commercially Proven Technology
• Feedstock Flexibility
• Demonstrating Effective Sparing while Meeting RAM
• Competitive Capex with 90+% Local Equipments Content
• Established Relationship with Local Engineering Firms and Venders
• Short Project Cycle
• Local Licensing Team
• Understand the Mindset
• Deliver to Customer Needs
• Local Technical Support
• Local Product Supply
• Business Commitment to Local Market
• Cross Functional Leverage
GE’s Gasification Technology Demonstrates its Added Value As a Viable Solution in China
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Gasification at GE EnergyContact Information:Beijing Office: Mr. Hanbing Ding, Licensing Manager
GE Energy #7 Guanghua Rd, Chaoyang DistrictBeijing, 100004, China010- 6561-1166 Ext 520+86-10-13910509840 (mobile)010-6561-1537 (Fax)Email: [email protected]
Shanghai Office: Mr. Frank Jiang, Licensing ManagerGE Energy1266 Nanjing Road WestShanghai, 200040+86-21-6288-1088 ex123; +86-21-6288-0443+86-21-13501667742 (mobile)Email: [email protected]
Houston Office: Qianlin Zhuang, Ph.D. Eng., Commercialization Manager1333 West Loop South, Houston, TX 77027713-803-0591; 713-803-0904 (fax)Email: [email protected]
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Commercial Experience in China…GE’s Gasification Technology
Qianlin Zhuang, Ph.D. EngCommercialization Manager, China
GEEnergy
GTC 2006October 2006