commercial gas heat pump -gas heat pump...

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Cꝏꜳ Cꝏꜳ Cꝏꜳ Cꝏꜳ Gꜳ Hꜳ P Gꜳ Hꜳ P Gꜳ Hꜳ P Gꜳ Hꜳ P - - - RF RF RF RF SANO GHP Iꝏꝏ SANO GHP Iꝏꝏ SANO GHP Iꝏꝏ SANO GHP Iꝏꝏ 01.12.2011

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Page 1: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Commercial Commercial Commercial Commercial Gas Heat Pump Gas Heat Pump Gas Heat Pump Gas Heat Pump ---- VRFVRFVRFVRF

SANYO GHP IntroductionSANYO GHP IntroductionSANYO GHP IntroductionSANYO GHP Introduction

01.12.2011

Page 2: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20102 |

Agenda

1. SANYO GHP History

2. SANYO GHP Range

3. GHP Market Position

4. 2-WAY

5. GHP Power

6. 3-WAY

7. EER/COP

8. Water Heat Exchanger (Chiller)

9. GHP Needs Service

Page 3: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20103 |

GHP = Gas Engine Driven

Heat

Pump Air-conditioner

Introduction

Page 4: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20104 |

History of SANYO GHP Development

Increase in electric power demand & oil crisis

Japan Government starts the energy leveling policy.

1980

1985

DevelopmentApr.1981

Apr.1984

Participated in the national project of Gas Cooling Technology.

Started joint development of GHP with major gas companies

Worlds First! Released 15HP GHP in Japan Apr.1985

Three manufacturers entered into GHP market1987Achieved total 1 million HP in JapanMar.1999

Jul.2000 JIS Establishment…

…………

…….…

Apr.2002

Sep.2003

Released New Refrigerant (R407C) Low NOx mode less than 100ppm

… Released Overseas J2 model (8HP ~~~~20HP) 2 million HP installed in Japan

Jan.2005 … Released Overseas J2 3WAY-type

Production of GHP prototype starts with Tokyo Gas.

Jun.2006 … Released Overseas K1-type (8HP~25HP); achieved a total of 1000 systems in Europe

Apr.2008 … Released Overseas M2-type (13HP~25HP); achieved a total of 2000 systems in Europe

2004 Worlds First! Released R410A GHP in Japan …

Page 5: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20105 |

GHP VRF Overview

3 types of GHP are sold in Europe:

• W*-MULTI G Power 2-WAY M2-series

• W*-Multi 2-WAY M2-series

• Multi 3-WAY M2-series

*W = Multiple Outdoor Units can be combined

Page 6: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20106 |

GHP W-MULTI 2 - WAY

GHP (Gas Heat Pump)

2 WAY SYSTEM Single or Combined

Page 7: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20107 |

GHP M2 2-way Range

W 1800D 1000

H 224813

16

20

25 26

29

3233

36

40

45

50

0

5

10

15

20

25

30

35

40

45

50

HP

Single Multi

GHP M2 range

120150190240120+120120+150150+150120+190150+190190+190190+240240+240

13HP: SGP-EW120M2G2W

16HP: SGP-EW150M2G2W

20HP: SGP-EW190M2G2W

25HP: SGP-EW240M2G2W

* 1 HP ≈ 2,8 kW

Page 8: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20108 |

GHP Power with Generator

GHP (Gas Heat Pump)

���� Cogeneration ����

Page 9: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 20109 |

ECO G Power Range

1 Model 20HP: SGP-EGW190M2GW

Can be combined to max. 2 units.

Page 10: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201010 |

GHP 3 - WAY

GHP (Gas Heat Pump)

Heating + Cooling Simultanously

Page 11: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201011 |

3 WAY MULTI Range

3 different sizes of OU:16 HP: SGP-EZ150M2G220 HP: SGP-EZ190M2G225 HP: SGP-EZ240M2G2

Single OU installation

Page 12: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201012 |

GHP The “Multitalent“

Small size Medium size Large size

700700700700㎡㎡㎡㎡

3,000㎡3,000㎡3,000㎡3,000㎡ 5,0005,0005,0005,000㎡㎡㎡㎡

10,000㎡10,000㎡10,000㎡10,000㎡Square measure

Chiller system

HPHPHPHP chiller

Turbo chiller

Water cooled type

Absorption chiller

PACSplit type

VRFVRFVRFVRF

GHPGHPGHPGHP

DX systemRAC

Screw chiller

Water cooled VRF

A2W heat pump

Page 13: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201013 |

GHP 2-WAY W-MULTI

Page 14: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201014 |

GHP 2-way Features 1

• Natural Gas or LPG (Propane)

• Single phase small power supply

• DX VRF indoors (max 46) or chilled water

• Miller cycle engine

• DC fan motors

• Durable compressors with variable speed allow “quasi“ inverter operation (~15 – 100%)

• Hot water function for domestic hot water included as standard

Electric supply 0,85 … 1,54 kW / unit only, depending on model

Page 15: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201015 |

GHP 2-way Features 2

• Diversity ratio 50-200% (Single OU installation)50-130% (Multi OU installation)

• 200 m longest pipe run and 1000 m total piping length• Full heating capacity down to -21°C / No defrost cycle• Silent mode offers a further 2dB(A) reduction• Part load efficiencies increased by 1.85 primary ≈ 4.60 compared to EWP• Easy to add additional OU or IU in the future

Page 16: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201016 |

GHP 3-WAY W-MULTI

• COP improvement up to factor 1,8!

• Single OU installation

• Up to 36 indoor units per system

• 145m (equiv. Length) longest pipe run

• Diversity ratio 50-200%

• Full heating capacity down to -21°C and cooling down to -10°C

• No defrost cycle

• Water Heat Exchangers can not be connected

• No Hot Water Function

Heating & Cooling Simultanously

Page 17: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201017 |

GHP M2 3way Advantage

Page 18: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201018 |

GHP M2 3way Function

Page 19: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201019 |

GHP ECO G POWER

Page 20: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201020 |

GHP M2 Power

Page 21: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201021 |

Production Of Electricity

Page 22: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201022 |

GHP Power Consumption

PowerStation

50%lossSending loss Sending loss

FuelCondensing

loss

Total loss of energy is 62% (Average in Europe)

Primary Energie 1m³ gas ≈10kWh heating capacity

Electric Energy at customer site 38% of 10kWh = 3,8kWh Electric AC with EER = 5,0 produces 5 * 3,8kWh =19,0kWh cooling capacity

Fuel

Electric energy

0,353kWh as per 1m³ Gas

GHP with EER = 1,92 produces 1,92 * 10kWh = 19,2kWh total capacity (14,2 kWh cooling capacity + 5 kWh hot water) *

* 20HP unit rated conditions including hot water production ≈ 26%

Page 23: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201023 |

GHP Design EER

Cooling

SGP-EW190M2G2W

Rated condition:

56 kW cooling capacity 20 kW hot water prod. 38,3 kW gas consumption 1,35 kW electricity cons.

2007/742/EC**:Gas transport loss 10%Electric conversion 2,5� EER = 1,23 (no hot w.)� EER = 1,67 (with hot w.)*

Plain calculation (with electric = gas):

EER = 1,41 (no hot w.)

EER = 1,92 (with hot w.)

* Calculated backwards for comparison with electric AC: EER = 4,18

** ECO-label directive

Page 24: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201024 |

GHP Design COP

Heating

SGP-EW190M2G2W

Rated Condition!:

63 kW heating capacity -- kW hot water 43,0 kW gas consumption 1,01 kW electricity

2007/742/EC:Gas transport loss 10%Electric conversion 2,5� COP = 1,26

Plain calculation (with electric = gas):

COP = 1,43

T < -4°C:

COP = 0,74 (2007/742/EC)* COP = 0,84 (plain)

* Calculated backwards for comparison with electric AC: COP = 1,89

Ext. Air HE is faded out!

Page 25: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201025 |

Sound Level 1

Page 26: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201026 |

Sound Level 2

Sound level compared to electrical VRF systems

52,00

54,00

56,00

58,00

60,00

62,00

64,00

66,00

68,00

8HP

10HP

12HP

14HP

16HP

18HP

20HP

GHP

SANYO ECO-I 3way

Company DECO-i 2way

Page 27: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201027 |

GHP M1 WHE

•3 Sizes available: 25kW, 50kW, (up to 64kW)* cooling / 30kW, 60kW, (up to 72kW)* heating•Great to replace chiller and boiler systems•Integrated into SANYO S-Net •Up to 170 m distance between GHP and WHE possible•Mixed operation with DX-units possible

•Water temperatures cooling -15…15°C / heating +35…+55°C* Preliminary data

Page 28: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201028 |

GHP WHE M1 Mixed in VRF

Water Heat Exchanger in mixed operation.

Can be connected like a “normal“ DX unit.

Page 29: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201029 |

Maintenance Of GHP

Oil tank

Coolant

Oil filter

Spark plug

Driving belt

Neutralizer + Filter mats

Air filter

Front Back

Service interval: Every 5 years or 10.000 hours onl y!

Valve clearanceBlack colour = exchange

Blue colour = check / clean

Page 30: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201030 |

Periodic Maintenance

10.000 hours engine operation

A car driving with 50 km/h average speed

Page 31: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201031 |

GHP Service Intervals

All GHP models and sizes have a service interval of 10.000 hours.

Generally the lifetime is calculated for max. 30.000 hours.

If the GHP is used for cooling & heating all year round take care about operating hours! One year = 8.760 hours. If the project will result in such a kind of operation the GHP is not suited for this need as it would mean replacement of the unit after only 3,5 years.

Normally operating hours should not exceed 2.000 – 3.000 hours a year! It is recommended to use the timer functions for stopping operation at weekend, holiday, nighttime etc. As GHP basic operation principle is to keep stable room temperatures by smooth operation (low rpm.) it is very important to keep in mind this point for economic long time operation.

NO!

Page 32: Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRFmarcogaz.org/downloads/GasHeatPumpsWorkshop/...GHPworkshop_… · Commercial Gas Heat Pump -Gas Heat Pump ---VRFVRF SANYO GHP Introduction

Copyright© SANYO Electric Co., Ltd. All Rights Reserved 201032 |

Thank you very much for your time!