commodities review 22&23 june06 14/10/2015 16:00 1 commodity review buy out parts thierry...
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COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 1
COMMODITY REVIEWCOMMODITY REVIEW
Buy out parts
Thierry Coumert
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 2
Buy out partsBuy out parts
CA FY 05K€
C/O in
FY 05
Q1 06 /
Q4 05
Q2 06 /
Q1 06
Q3 06 /
Q2 06
Q4 06 /
Q3 06
Total Inf 06
Avge 06
Inflation 06
Commentaires ActionsCA FY 06
K€C/O in
FY 06
Q1 07 /
Q4 06
Q2 07 /
Q1 07
Q3 07 /
Q2 07
Q4 07 /
Q3 07
Inflation 07
C/O Out FY 07
RLT ROULEMENTS ET
ACCESSOIRES8 359 0,4% -0,6% 0,1% -0,9% 0,0% -1,4% -1,0% -0,5%
Negociation contrat 3 ans
2007-200910 030 -0,4% -0,1% -4,0% -6,0% -1,0% -6,6% -4,9%
PMSPIECE MECANO-
SOUDEE,OXYDECOUP
EE
5 753 0,6% -0,1% 1,0% -0,2% -1,0% -0,3% 0,3% 0,9% 6 333 -0,6% -0,1% -0,2% -2,5% -2,5% -2,7% -3,2%
GAF GARNITURES DE
FRICTION ET FREINS1 789 -4,1% -0,1% -2,4% 0,1% 0,2% -2,2% -1,8% -5,9% 1 397 -0,4% -0,4% 0,0%
JOI JOINTS D'ETANCHEITE 1 423 -0,3% -0,1% -0,2% -0,8% -1,2% -0,7% -1,0% 1 490 -0,5% -1% -1,2% -0,3%
17 324 0,0% -0,3% 0,1% -0,5% -0,3% -1,1% -0,6% -0,6% 17 211 -0,5% -0,1% -2,5% -4,4% -1,5% -4,9% -4,0%
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 3
Bearings inflationBearings inflationBEARINGS INDEX
75
80
85
90
95
100
105
FY 95 FY 96 FY 97 FY 98 FY 99 FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 4
Bearings OrganisationBearings Organisation
Lot FY05 Spend (k€) # of part numbers Remarks
Bearings LS base 5835 712 Corporate ManagedSlide Bearings LS base 976 B10 + B 30 Division Managed
Accessories and others LS base 376 307Not codified LS base 591
Total LS base 7778 1070 items codifiedNot in LS base 581 FZN/GTSA/CTD
Total RLT 8359
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 5
BearingsBearings
• Market Trend– Opportunities
• 100Cr6 steel market price decrease
• Increased productivity at bearing manufacturers lead to lighter labour impact on bearing manufacturing cost
– Risks• Zloty/Leu & Yuan rates to € are likely to grow
• Bottlenecks in production on some sizes lead to tensions on supply
580
600
620
640
660
680
700
720
740
760
780
Jan 04Mar 04May 04July 04Sep 04Nov 04Jan 05Mar 05May 05July 05Sep 05nov-05
$/t 100Cr6
Plant Bearing Range Production Growth Staff Growth Resulting Productivity GrowthNSK Kielce (Pl) Bore < 30 mm 15% (05/04) stable 15%NSK Fujisawa (J) Bore > 40 mm 8% (06/05) stable 8%SKF Fontenay (F) Bore < 30 mm 16% (05/04) stable 16%SKF St Cyr (F) 60/64/16xxx 20% (04/03) 4% 15%
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 7
Bearings : SummaryBearings : Summary
Date : 14/06/2006
FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 (Mai)8 174 K€ 8 007 K€ 7 263 K€ 7 891 K€ 8 632 K€ 8 359 K€ 7 691 K€
-0,9% -2,2% -1,1% -4,4% -2,4% -0,5%
FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06
Nombre Total articles achetés 967 1 018 1 007 1 053 1 112 1 146 1 089
Nombre articles = 80 % du CA 134 140 139 149 158 170 144
% achats sans code 2% 2% 3% 5% 11% 11% 18%
en K€ 513 K€ 529 K€ 466 K€ 689 K€ 1 248 K€ 1 493 K€ 1 959 K€
en % du Total 6,3% 6,6% 6,4% 8,7% 14,5% 17,9% 25,5%RLT000PL000 PAL.LIS:.,..,.,.,.,..-...,RENK 0 K€ 0 K€ 0 K€ 146 K€ 554 K€ 627 K€ 993 K€
RLT180RI002 6336-ISOL-MASS-C4-1000V- 0 K€ 0 K€ 0 K€ 91 K€ 60 K€ 284 K€ 437 K€
RLT075ET004 6315-2NBR-TOLE-C3-LUG4 158 K€ 161 K€ 164 K€ 148 K€ 264 K€ 269 K€ 239 K€
RLT100OU030 RLT RIG.OUV.1RB-6320/TOLE/C3 133 K€ 131 K€ 124 K€ 113 K€ 177 K€ 162 K€ 161 K€
RLT030HV020 6206ZZ-TOLE-C3-LUG2 221 K€ 238 K€ 178 K€ 191 K€ 193 K€ 150 K€ 129 K€
FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06
Nombre Total Fournisseurs 46 39 38 39 39 30 42
Nombre Fournisseurs > 15 K€ 16 18 16 17 14 10 19
en K€ 2 856 K€ 2 532 K€ 3 551 K€ 5 154 K€ 6 061 K€ 7 138 K€ 6 484 K€
en % du Total 34,9% 31,6% 48,9% 65,3% 70,2% 85,4% 84,3%0 K€ 0 K€ 1 499 K€ 1 781 K€ 2 176 K€ 2 154 K€ 1 923 K€
2 856 K€ 2 532 K€ 1 928 K€ 2 249 K€ 2 195 K€ 1 973 K€ 2 013 K€
0 K€ 0 K€ 0 K€ 530 K€ 1 145 K€ 1 461 K€ 1 410 K€
0 K€ 0 K€ 0 K€ 0 K€ 309 K€ 1 226 K€ 1 030 K€
0 K€ 0 K€ 124 K€ 594 K€ 236 K€ 325 K€ 108 K€
ARTICLES
Top 5 Fournisseursbase FY 05
FOURNISSEURS
NSK FRANCE SA.
SKF FRANCE - C
RENK WERK HANN
FLT FRANCE SAS
FAG SALES EURO
CA en K€Inflation nette
SYNTHESE FAMILLE : ROULEMENTS
Top 5 Articlesbase FY 05
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 8
Bearings : KPIBearings : KPI
FY 05 FY 06 FY 07
Spend in K€ 8 359 K€ 9 827 K€Net Material Inflation -2,4% -0,5% -6,6%
LCCS (%) 52,0% 53,0% 65,0%
e-SourcingK€ (M) Bid 3 451 K€ 2 100 K€average Results 6,7%
Direct Material DPOTotal Averge Days 104 Days 102 Days 102 DaysK€ less than 30 days 0 K€ 0 K€ 0 K€
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 9
LS Bearing Spend per OriginLS Bearing Spend per Origin
44%
39%
8%
9%
East Eu
W Eu
Japan
Asia
53 % out of LCC
Total Spend : 6 M€
NSK/NTN/Koyo
SKF/NSK/FAG
FLT/NSK
NSK/SKF
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 10
Bearings : LCC FY 07Bearings : LCC FY 07
• Objectives FY 07
– Bearings : From 53 % LCC up to 65% LCC
• Larger share awarded to NSK and FLT Poland
• Extension of RBNV/Romanian source for taper/roller/spherical bearings
• Limited introduction of Peer on small DGBB
– Slide Bearings : 0% LCC (Renk – Germany)
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 11
Bearings : Reverse AuctionBearings : Reverse Auction
• FY 06– WS 9682 Wind mill Bearing 1125 k€* 7%– WS 4850 Slide Bearings 2362 k€**
0,12%– WS 12528 LS Eu Asia DGBB 1600 k€ 11,9%
• FY 07– Wind mill Bearing New contract– Slide Bearing Combined auction w Kato
*2years spend
**22 months spend
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 12
Bearings : Main ProjectsBearings : Main Projects
• FY 06– 2007-2009 Bearings LTAG negociation incl. RA
• About 800 k€ savings out of 7,2 M€ exposed• LT sharp reduction down to 5 WD for all suppliers• Packagings revisited to match weekly qties delivered
– Renk price increase ambitions stopped via RA
• FY 07– Implement LTAG at all LS plants involved– Find/Qualify/negociate an alternative reliable slide bearing source to
Renk for Orléans . • Consolidate w Kato on that project • Total spend Orléans + Kato : 1,9 + 1,2 = 3,1M$
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 13
Bearings : Other ProjectsBearings : Other Projects
• FY 06– Rationalisation of Parts codification
• FY 07– Improve Renk delivery performance thru standardization of
components at Orléans– Get 300 k€ additional spend codified
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 14
Stamping Parts OrganisationStamping Parts Organisation
Spend (KE)
LS FAMILY Commodity Team Famille DRI DRI Projection 06
W191 7 487 41%
W192 3 593 29%
W190 86 50%11 165 37%
CASTING: GREY IRON F023 6 461 28%CASTING: STEEL/SST F040 90 19%
CASTING: OTHER A140 74 34%CASTING: DUCTILE IRON F013 9 18%
A100 271 19%
A110 104 16%A101 3 -34%
CASTING: OTHER A170 105 -12%7 115 26%
PMS W230 6 333 10%W210 4 455 50%W211 6 -84%
4 461 48%
A100 1 361 17%
A110 43 22%1 404 17%
PUS MACHINED PART MACHINED PART
PUS
PMO
DIVISION MANAGED
NON FERROUS CASTINGSCASTING: ALUMINUM
PMO
PDESTAMPINGSTAMPING
PDE
PMA NON FERROUS CASTINGS CASTING: ALUMINUM
PMA
Variation 06/05
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 15
Buy out partsBuy out parts
CA FY 05K€
C/O in FY 05
Total Inf 06
Avge 06
Inflation 06
C/O Out FY 06
CA FY 06K€
C/O in FY 06
Inflation 07
C/O Out FY 07
RLTROULEMENTS ET ACCESSOIRES 8 359 0,4% -1,4% -1,0% -0,5% -0,4% 8 313 -0,4% -6,6% -4,9%
PMSPIECE MECANO-SOUDEE,OXYDECOUPEE
5 753 0,6% -0,3% 0,3% 0,9% -0,6% 5 806 -0,6% -2,7% -3,2%
14 112 0,5% -0,9% -0,4% 0,1% -0,5% 14 120 -0,5% -5,0% -4,1%
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 16
Sheet Metal parts inflationSheet Metal parts inflation
EVOLUTION INDICE MOYEN FAMILLE : PIECES MECANO-SOUDEES (PMS)
80
85
90
95
100
105
Q1
00
Q2
00
Q3
00
Q4
00
Q1
01
Q2
01
Q3
01
Q4
01
Q1
02
Q2
02
Q3
02
Q4
02
Q1
03
Q2
03
Q3
03
Q4
03
Q1
04
Q2
04
Q3
04
Q4
04
Q1
05
Q2
05
Q3
05
Q4
05
Q1
06
Q2
06
Q3
06
Q4
06
Q1
07
Q2
07
Q3
07
Q4
07
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 17
Sheet metal partsSheet metal parts
• Market Trend– Opportunities
• Raw material price decrease
– Risks
• Overload of Cz supply base
• LS CZ Supply base too dependant on LS
• Leu/€ rate trend +10% / year
• Welded part inflation in Romania
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 18
Sheet Metal Parts : SummarySheet Metal Parts : Summary
Date : 14/06/2006
FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 (Mai)2 067 K€ 3 863 K€ 3 740 K€ 5 815 K€ 5 117 K€ 5 752 K€ 4 956 K€
-0,8% -4,1% -3,6% -7,1% 6,5% 0,9%
FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06
Nombre Total articles achetés 857 827 824 859 917 983 910
Nombre articles = 80 % du CA 162 82 85 62 87 84 89
% achats sans code 11% 5% 3% 8% 17% 24% 24%
en K€ 0 K€ 0 K€ 39 K€ 609 K€ 843 K€ 1 836 K€ 1 072 K€
en % du Total 0,0% 0,0% 1,0% 10,5% 16,5% 31,9% 21,6%PMS565CA003 CARCASSE G54 H565MM 0 K€ 0 K€ 0 K€ 0 K€ 9 K€ 468 K€ 131 K€
PMS000PV000 MODELE 0 K€ 0 K€ 0 K€ 227 K€ 345 K€ 456 K€ 503 K€
PMS000PO000 (vide) 0 K€ 0 K€ 3 K€ 34 K€ 42 K€ 412 K€ 88 K€
PMS270CA208 CARCASSE BRUTE PL.F442-0-16/B 0 K€ 0 K€ 13 K€ 159 K€ 217 K€ 255 K€ 209 K€
PMS225CA211 CARCASSE TOLE S235JRG2 EN10025 0 K€ 0 K€ 22 K€ 188 K€ 230 K€ 245 K€ 140 K€
FY 00 FY 01 FY 02 FY 03 FY 04 FY 05 FY 06
Nombre Total Fournisseurs 97 88 115 107 132 124 103
Nombre Fournisseurs > 15 K€ 23 29 29 33 43 37 37
en K€ 316 K€ 405 K€ 285 K€ 983 K€ 1 514 K€ 2 617 K€ 2 029 K€
en % du Total 15,3% 10,5% 7,6% 16,9% 29,6% 45,5% 40,9%12 K€ 29 K€ 34 K€ 406 K€ 526 K€ 763 K€ 514 K€
300 K€ 376 K€ 191 K€ 183 K€ 188 K€ 605 K€ 467 K€
0 K€ 0 K€ 60 K€ 393 K€ 780 K€ 527 K€ 544 K€
0 K€ 0 K€ 0 K€ 0 K€ 0 K€ 369 K€ 88 K€
3 K€ 0 K€ 0 K€ 0 K€ 20 K€ 354 K€ 415 K€
MORAVSKE POTRA
CLERC INDUSTRI
LETOVICKE STRO
ARTICLES
Top 5 Fournisseursbase FY 05
FOURNISSEURSBEARINGS MICHE
ZLKL LOSTICE S
CA en K€Inflation nette
SYNTHESE FAMILLE : PIECES MECANO-SOUDEES (PMS)
Top 5 Articlesbase FY 05
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 19
Sheet metal Parts : KPISheet metal Parts : KPI
FY 05 FY 06 FY 07
Spend in K€ 5 753 K€ 6 333 K€Net Material Inflation 6,5% 0,9% -2,7%
LCCS (%) 43,0% 48,0% 50,0%
e-SourcingK€ (M) Bid 2 000 K€ 700 K€average Results 48,4%
Direct Material DPOTotal Average Days 74 Days 63 Days 71 DaysK€ less than 30 days 1 534 K€ 2 198 K€ 147 K€
SHEET METAL PARTS
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 20
Sheet Metal Parts : LCC FY 06Sheet Metal Parts : LCC FY 06
East.Eur48%
Romania3,5%
Russia1%
Czech rep43,3%
West. Europe
52%
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 21
Sheet metal Parts : LCC FY 07Sheet metal Parts : LCC FY 07
• Objectives FY 07
– Reach : 50%+ LCC
– Complete transfer from France to Eastern Europe for PMS CA motor plants parts . Qualify new sources in Cz/H/Pl to unload current suppliers (Beran/Hanakov/Mopos/…)
– Negociate price decrease to offset impact of raw material price increase from FY 05
– Source/Qualify new ukrainian base for heavy welded parts from Orléans . Transfer 300 k€ from Ro to Ukr .
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 22
Sheet metal Parts : Reverse AuctionSheet metal Parts : Reverse Auction
• FY 06
– WS 4525 Welded Housing 3 MW 2400k$ *48,4%
• FY 07
– Large welded parts (Orléans)
* incl. Machining/Stator insertion/Tests
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 23
Sheet metal Parts : Main ProjectsSheet metal Parts : Main Projects
• FY 06– Transfer and sourcing in Eastern Europe of 3MW welded housing
– Set up of a supplier base in Romania for Orléans large welded parts as alternative to Privod (Ru) and Electroturris (Ro)
– > Vitimas/Faur/UMUC
• FY 07
– Set up of a new supplier base in Ukraina for large welded parts to contain price & currency exchange rate increase from Romania
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 24
Buy out parts : DPOBuy out parts : DPO
• Bearings– DPO : 102 days– No regular suppliers below 30 days
• Sheet metal parts
– DPO : 63 days
– 5 suppliers below 30 days : 3 czech / 2 romanian• Letovicke (Cz) 45 days from Jan 07
• Mopos (Cz) 60 days from FY07 (PS)
• Beran (Cz) Negociation on course
• Electroturris (Ro) 45 days from Sept 06
• Vitimas (Ro) 45 days from Sept 06
COMMODITIES REVIEW 22&23 June06 19/04/23 22:41 25
DPO : Suppliers < 30jDPO : Suppliers < 30j
CA en k€ DPO CA en k€ DPO CA en k€ DPO CA en k€ DPO CA en k€ DPO CA en k€ DPOMORAVSKE POTRAVINARSKE STROJIRNY (325752) 779 30 779 30LETOVICKE STROJIRNY SRO. (361031) 569 30 569 30EMIT SA. (425837) 485 45 485 45CLERC INDUSTRIE (268386) 476 90 476 90TDM AUTOMATION (224926) 396 90 396 90ELECTROTURRIS IME (387013) 387 30 387 30SOUMAGNE SA. (16500) 386 105 386 105ZAMECNICTVI - BERAN SRO. (350589) 319 5 319 5CCC (329957) 284 120 284 120SCHLIGLER (ETS.) (270796) 124 95 124 95OGIER (8104) 124 90 124 90BIGUENET (STE.NOUVELLE) (267000) 123 120 123 120SC VITIMAS SA TECUCI (426920) 119 30 119 30REYDELET DUMOULIN SAS. (67362) 116 120 116 120SFUP SERVIS SPOLKA Z.O.O. (426400) 106 50 106 50BAYARD SERVAL LASER SARL (363296) 75 120 75 120LASER TECH SPOL SRO. (375342) 52 45 52 45EUROTOL INDUSTRIE (264760) 51 75 51 75EURODECOUPE -2 (319614) 45 75 45 75ROUSSELET PASCAL (194461) 37 90 37 90SCODER (341158) 34 90 34 90ATMP 77 (236776) 28 120 28 120GRANDJEAN ASSOCIES SAS. (411741) 28 120 28 120PALIRNA KOVO SRO. (354874) 25 5 25 5
Total 344 5 1 855 30 537 45 202 62 1 139 90 1 252 113 5 329 63
SUPPLIERS
(4) 80 TO 90 DAYS (5th 3rd
Prox)(5) 91+ DAYS Total CA
en k€ Total DPO
(0) PAY ON RECEIPT
(1) 1 TO 30 DAYS
(2) 31 TO 49 DAYS
(3) 50 TO 79 DAYS (5th 2nd
Prox)