Common Rail Diesel - Repair Parts Only for DRS Partner !

Overview – Diesel System

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Overview – Diesel System

Overview - Repair Parts

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Repair Kit Thrust Plate LionV6 A2C59513284 Engine: LionV6Base

Repair Kit Thrust Plate X39-800-300-011Z Engine: DW10TD, DV4, DW10B, K9KEU4

Rep Kit. Vol. Contr. Valve Li V6 / DT17 A2C20000719Z Engine: LionV6Base

Volume Control Valve (VCV) K9K A2C53259841Z Engine: K9KEU4

Pressure Control Valve (PCV) X39-800-300-005Z Engine: DW10TD, DV4, DW10B, LionV6Base, K9KEU4, Lynx

Volume Control Valve (VCV) Screwed X39-800-300-006Z Engine: DW10TD, DV4, Lynx

Volume Control Valve (VCV) flanged X39-800-300-018Z Engine: DW10B

DW10TD - Repair Parts

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Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 11 16 Nm Fuel intake hollow screw on high pressure pump 12 14 Nm Fuel return line screw on high pressure pump 13 35 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump

Notes

DV4 - Repair Parts

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DV4 - Repair Parts

Repair Parts

Index Part_Number Description 01 X39-800-300-021Z Repair Kit Flange 02 X39-800-300-019Z Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 06 X39-800-300-011Z Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 X39-800-300-006Z Volume Control Valve (VCV) 09 X39-800-300-015Z Set Connectors High Pressure Pump 10 A2C59511248 Cam Shaft

DW10B - Repair Parts

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Index Part_Number Description 10 A2C59511249 Cam Shaft 11 X39-800-300-031Z Tank Drive Plate

Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 13 37 Nm High pressure connection to high pressure pump 14 6+/-1 Nm tightening torque value for flange mounted VCV 15 28 Nm Pressure control valve on high pressure pump

Notes

K9KEU4 - Repair Parts

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K9KEU4 - Repair Parts

Repair Parts

Index Part_Number Description 01 A2C20000777Z Repair Kit Flange 02 X39-800-300-001Z Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 06 X39-800-300-011Z Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 A2C53259841Z Volume Control Valve (VCV) 09 A2C59512191 Set Connectors High Pressure Pump 10 A2C53282143Z Cam Shaft

K9KEU4 - Repair Parts

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Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 11 16 Nm Fuel intake hollow screw on high pressure pump 12 16 Nm Fuel return line screw on high pressure pump 13 35 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump 16 10 Nm Support on high-pressure pump

Notes

Lynx - Repair Parts

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Lynx - Repair Parts

Repair Parts

Index Part_Number Description 01 A2C59512972 Assembly Flange 02 X39-800-300-001Z Gasket Kit Flange 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 X39-800-300-006Z Volume Control Valve (VCV) 09 A2C59512242 Set Connectors High Pressure Pump

Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber)

Lynx - Repair Parts

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Index Note Description 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 12 16 Nm Fuel return line screw on high pressure pump 13 35 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump

Notes

LionV6Base - Repair Parts

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LionV6Base - Repair Parts

Repair Parts

Index Part_Number Description 01 A2C59512212 Repair Kit Flange 02 A2C59512213 Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 A2C20003768Z Repair Kit High Pressure Elements 05 A2C59512214 Gasket Kit High Pressure Elements 06 A2C59513284 Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 A2C20000719Z Volume Control Valve (VCV) 09 A2C59512211 Set Connectors High Pressure Pump 10 A2C59511247 Cam Shaft 11a A2C59513201 Cable Wire For Straight PCV

LionV6Base - Repair Parts

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Index Part_Number Description 11b A2C59513376 Cable Wire For Angled PCV 12 A2C59513493 Cable Plastic Clip - LionV6

Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 9 Nm High pressure flange screw on high pressure pump housing 10 30 Nm Screw the displacement unit to the high pressure pump 11 16 Nm Fuel intake hollow screw on high pressure pump 12 16 Nm Fuel return line screw on high pressure pump 13 37 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump

Notes