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Installation manual

88157671MS-P574-1.R3

GB

Solenoid air operated spool valve islands

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CONTENTS

SPOOL VALVES ISLANDS DESCRIPTION ............................................................................ 3

Multipol island ................................................................................................................. 3

Buslink /Profibus-DP island ............................................................................................. 4

Buslink / Device Net and Can Open islands .................................................................... 5

JOINABLE SPOOL VALVES FOR COMPACT 8-13 ISLANDS ................................................. 6

END COVERS FOR COMPACT 8-13 ISLANDS ...................................................................... 7

COMPACT 8-13 SPOOL VALVE ISLAND ASSEMBLY ............................................................ 8

DIMENSIONS AND WEIGHTS ................................................................................................ 9

Multipol island .................................................................................................................. 9

Buslink /Profibus-DP island ........................................................................................... 10

Buslink / Device Net and Can Open islands .................................................................. 10

ISLAND ASSEMBLY, CHOICE OF ISLAND MOUNTING ...................................................... 11

PNEUMATIC CONNECTION (GENERAL) ............................................................................. 12

TYPES OF ADDRESSING ..................................................................................................... 14

PROFIBUS-DP CONNECTION .............................................................................................. 17

DEVICE NET OR CAN OPEN CONNECTION ...................................................................... 20

CONNECTOR DIMENSIONS ................................................................................................ 23

GB

For valve piloting applications with high humidity levels (cleaning processes orhumid environments), we recommend installing the Compact 8 & 13 valve islandsinto a cabinet. For mobile applications (conveyor, handling..), the network cables must be fastenedto the machine to avoid inertial stress on the connections.

All leaflets are available on:www.asconumatics.eu

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PNEUMATIC CHARACTERISTICS OF SPOOL VALVES (see page 6)

NOTE: To facilitate ordering the individual componentsof a spool valve island, use the configuration softwarewhich will help you to completely fill in the referencelines for an island in accordance with the desiredapplication and automatically specify the list of all thenecessary components. This software is available onCD-ROM (consult us).

1 Ports 1 - 3/5 :

with instant fittings 8 or 10 mm O.D.2 Ports 2 - 4 :

with instant fittings 4-6 or 8 mm O.D.

or push-in hose connection for tube 4 mm I.D. x 6 mm3 Frame (4 4.2) or DIN rail mounting

4

Green LED : control of power onYellow LED : error signal (no reply)

5 Electrical connection over 25-pin male Sub-D

socket

6 IP65 rated connector housing with 25 female Sub-D

pins + PVC cable length of 5m

1

2

3

5

4

6

FEATURES Solenoid air operated valve island for connection to a control system (PLC) with a

multiwire cable for simple wiring. Connection with 25-pin SUB-D connector. IP65 rated protection with Sub-D connector in IP65 housing. The IP65 protection

class allows for direct incorporation of the COMPACT 8 or 13 island into a machine,close to the actuators and enables an increased number of production cycles.

Island delivered pre-assembled in accordance with customer specifications.

COMBINATIONS Modules of up to 16 COMPACT 8 or 13 spool valves can be grouped together. The

maximum number of spool valves depends on the type of valve chosen:- 10 bistable or 2x3/2 spool valves- 16 monostable spool valves- 21 monostable and/or bistable solenoid coils .

Optional mixing of:- All functions of 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, and 5/3 spool

valves.- Pressure separation plate and intermediate pressure supply module.

The valve islands are intended for frame or DIN-EN 50022 rail mounting.

The connection between the pins of the Sub-D connector and the solenoid pilotvalves is ensured by an internal bus. MULTIPOL valve islands are available in twoversions according to the type of addressing used:- Standard pinning (based on bistable spool valves - max. 10 components)- Optimised pinning (see following pages)

ELECTRICAL CHARACTERISTICSSupply voltage : 24 VDC +/- 10%Max. ripple : 15 %No-load consumption : 0,5W + 80 mW per spool valveConsumption per pilot : Inrush : 1 W, Hold: 0,15 WPilot input voltage : 24 VDC +/- 10 %

Input impedance : 7 M

VALVE ISLANDS

connection by multiwire cable

Series

676-677Type

MULTIPOL

25 2525

25

API


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3

3 3 3

24V =

PLC

NOTE: To facilitate ordering the individual components

of a spool valve island, use the configuration softwarewhich will help you to completely fill in the referencelines for an island in accordance with the desiredapplication and automatically specify the list of all thenecessary components. This software is available onCD-ROM (consult us).

FEATURES Solenoid air operated valve island for data exchange via fieldbus and standardised

PROFIBUS-DP protocol. Fieldbus connection between a control system (PLC) and the valve island is made

by means of a single 5-wire cable with RS 485 interface. The BUSLINK system meets modern needs for automated installations by avoiding

bulky and difficult wiring and providing for simple operation and maintenance.

COMBINATIONS Modules with up to 16 COMPACT 8 or 13 spool valves can be grouped together and

mounted on a machine frame or DIN-EN 50022 rail Optional mixing of:

- All functions of 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, and 5/3 spool

valves, within a limit of 21 coils piloted at the same time.

- Pressure separation plate and intermediate pressure supply module.

COMMUNICATION CHARACTERISTICSProtocol : PROFIBUS-DP,

(DIN 19245 - part 3 - EN 50170)Transmission : shielded twisted pair, RS 485 interfaceBus structure : line or tree structure with repeatersMax. number of valve islands : 121Number of valves per island : max. 16 spool valvesMax. bus cable length : 100 m to 1200 m, depending on the

transmission speedTransmission speed : automatic selection from 9.6 Kbaud to

12 Mbaud depending on distanceIsland addressing (node) : by rotary switch

ELECTRICAL CHARACTERISTICSSupply voltage : 24 V=, 10%. The outputs (valves) and the bus electronics are supplied separately.Max. ripple ratio : 15 %

Bus consumption :

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PNEUMATIC CHARACTERISTICS OF SPOOL VALVES (see page 6)

NOTE: To facilitate ordering the individual componentsof a spool valve island, use the configuration software

which will help you to completely fill in the referencelines for an island in accordance with the desiredapplication and automatically specify the list of all thenecessary components. This software is available onCD-ROM (consult us).

FEATURES Solenoid air operated valve island for data exchange via fieldbus and standardised

DEVICE NET or CAN OPEN protocol. Fieldbus connection between a control system (PLC) and the valve island is made

with a single 2x2-wire cable + earth. The BUSLINK system meets modern needs for automated installations by avoiding

bulky and difficult wiring and providing for simple operation and maintenance.

COMBINATIONS Modules with up to 16 COMPACT 8 or 13 spool valves can be grouped together and

mounted on a machine frame or DIN-EN 50022 rail. Optional mixing of:

- All functions of 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, and 5/3 spool

valves, within a limit of 21 coils piloted at the same time.

- Pressure separation plate and intermediate pressure supply module.

ELECTRICAL CHARACTERISTICS

Supply voltage : 24 V=, 10%. The outputs (valves) and the bus electronics are supplied separately.Max. ripple ratio : 15 %Bus consumption :

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JOINABLE SPOOL VALVES FOR COMPACT 8 & 13 ISLANDS

24

3

51

8-13

ELECTRICAL CHARACTERISTICS

GENERALFLUIDS : Air or neutral gas, filtered at 40m, lubricated or notOPERATING PRESSURE : -0.9 to 8 bar (with external pressure supply) except for

2x3/2: 2 to 8 bar (with internal pressure supply on bistable ver-

sion): 3.5 to 8 bar (with internal pressure supply on monosta-

ble version)ALLOWABLE TEMPERATURE : +5C to +50C

CONNECTION COMPACT 8 COMPACT 13- Spool valve (ports 2 - 4) : instant fittings 4mm O.D. instant fittings 6mm O.D.

push-in hose connection instant fittings 8mm O.D.for tube 4mm I.D. x 6

- End covers (ports 1 - 3 / 5) : instant fittings 8mm O.D. instant fittings 10mm O.D.FLOW (Qv at 6 bar) : see table oppositeFUNCTION : 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, 5/3PILOT CONTROL : solenoid air operated with internal or external pressure

supplyPILOT PRESSURE : 2 to 8 bar (bistable function)

3.5 to 8 bar (monostable function)VIBRATION FATIGUE LIMIT : to EN 60068-2-6

CONSTRUCTIONBody and end covers: glass-fibre reinforced synthetic material

Internal parts: aluminium, stainless steel, zinc-plated steel, brass and synthetic materialSealings: nitrile (NBR) and PURImpulse-type or locking push/turn-type manual override

flow (l/min - ANR)

connectionof spool

valveports 2-4

COMPACT 8 COMPACT 13

instant

fittings 4 mmO.D.

hoseconnec-

tiontube 4I.D x 6

mm

instant

fittings 6 mmO.D.

instant

fittings 8 mmO.D.

2 x 3/2 NC3/2 NC- NO5/25/3

190250250250

240300300270

550750750550

700900900700

voltage consumption spool valveinsulation

classprotection

degree

24 V DC 10%Inrush : 1 WHold : 0,15 W

monostableor bistable

F IP 65

typefunction

symbols

operators

pilot (14)

return (12)

(M)

code (24 V DC)

connection of spool valve ports 2-4:


instant fittings

4mm O.D.

push-in hoseconnection

4mm I.D. x 6 mm

forrigid/semirigid

polyamide tube

push-in hoseconnection

4mm I.D. x 6 mm

for flexiblepolyurethane

tube

instant fittings

6mm O.D.

instant fittings

8mm O.D.

K

2x3/2

NC

14(12B) 12(12A)

12(12A)14(12B)

Compact 8

Solenoid airoperated pilot

Differential return(Compact 8)

57601123 57601041 57601557

- -

57601133 57601042 57601567

14(12B) 12(12A)

12(12A)14(12B)

Compact 13

Solenoid airoperated pilotSpring return(Compact 13)

- - -

57700041 57700013

57700042 57700014

Z 3/2NC

4

5 182/8412/14

14 Solenoid airoperated pilot

Spring return

57601125 57601107 57601559 57700107 57700105

57601135 57601111 57601569 57700111 57700109

L 3/2NO

2

3 182/8412/14

10 Solenoid airoperated pilotSpring return

57601126 57601108 57601560 57700108 57700106

57601136 57601112 57601570 57700112 57700110

S 5/2

142

35

4

182/8412/14

Solenoid airoperated pilotSpring return

57601128 57601030 57601562 57700030 57700002

57601138 57601036 57601572 57700036 57700008

J 5/2

12

12/14

2

35

4

182/84

14

Solenoid air operatedpilot and return

57601127 57601029 57601561 57700029 57700001

57601137 57601035 57601571 57700035 57700007

G 5/3

24

182/84

1214

14

12

35

Centre closedW1

Solenoid air operated

pilot and return

57601130 57601032 57601564 57700032 57700004

57601140 57601038 57601574 57700038 57700010

E 5/3

24

182/84

1214

1412

35

Centre open to ex-haust W3

Solenoid air operatedpilot and return

57601132 57601034 57601566 57700034 57700006

57601142 57601040 57601576 57700040 57700012

(M) Manual operator : impulse-type : locking push/turn-type

JOINABLE SPOOL VALVES -


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END COVERS

S

accessory descriptionpilot pressure

supply

alimentation

pilotage

code


set of 2 end covers forpneumatic (1)and electrical connection

for MULTIPOL

with standardpinning

internal 88157687 88157748

external (2) 88157692 88157749

with optimisedpinning

internal 88157686 88157703

external (2) 88157691 88157704

set of 2 end covers for pneumatic(1)

and electrical connection for PROFIBUS-DP

internal 88157688 88157711

external (2) 88157693 88157712

set of 2 end covers for pneumatic(1)and electrical connection for DEVICE NET

internal 88157689 88157713

external (2) 88157694 88157714

set of 2 end covers for pneumatic(1)and electrical connection for CAN OPEN

internal 88157690 88157715

external (2) 88157695 88157716

(1) Pneumatic connections of ports 1 - 3/5 with instant fittings 8mm O.D. (Compact 8) or 10mm O.D. (Compact 13).End covers for direct mounting of valve island to frame. A set of adapters 88157640 is required for DIN rail mounting.

(2) The external pilot pressure supply (3.5 to 8 bar) is located on the right-hand end cover. Connection with instant fittings for flexible hose 4 mm O.D.

ACCESSORIES -

The end covers ensure the following functions:- Island assembly: The spool valves are directly fitted into the retention knobs on

the end covers.The island is tightened with the screws (S) (use Phillips no. 2 screws for Compact8 and torx screws for Compact 13).

- Choice of island mounting : on machine frame (4 4.2),

on DIN EN 50022 rail (for cabinet installation).- Pneumatic connection:of the common signals on the island (1 - 3/5) and selec-

tion of internal or external pilot pressure supply (12/14) .- Electrical connection: All electrical connections of the MULTIPOL and BUSLINK

valve islands are grouped together in the left-hand end cover.


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DIMENSIONS AND WEIGHTS

82

29,5

AJ

P

I

16,5

13,59

4

H

1

5

17

L2 1

L1

4 x 4,24

2

1 3/5

K

38

4

1

3

2

4

5

1 Ports 1 - 3/5 :

with instant fittings 8 or 10 mm O.D.2

Ports 2 - 4 :with instant fittings 4-6 or 8 mm O.D.

or push-in hose connection for tube 4 mm I.D. x 6 mm3 Frame mounting (4 4.2)

4 DIN-EN 50022 rail mounting with mounting kit (greyshaded part)

5 25-pin Sub-D socket

External supplyversion

Weight of adapter for DIN rail mounting: 0.024 kg Dimensions in mm

A H I J K P

COMPACT 8 76 67,8 53 67,5 38 36,5

COMPACT 13 91 82,8 86 83 53 69,5

number of spool valves

4 5 6 7 8 9 10 11 12 13 14 15 16

COMPA

CT8 L2 53,5 61,7 69,9 78,1 86,3 94,5 102,7 110,9 119,1 127,3 135,5 143,7 151,9

L1 88,2 96,5 104,8 113,1 121,4 129,7 138 146,3 154,6 162,9 171,2 179,5 187,8

weight (kg) 0,440 0,488 0,536 0,584 0,632 0,680 0,728 0,776 0,824 0,872 0,920 0,968 1,016

COMPACT13 L2 83,5 96,5 109,5 122,5 135,5 148,5 161,5 174,5 187,5 200,5 213,5 226,5 239,5

L1 119 132 145 158 171 184 197 210 223 236 249 262 275

weight (kg) 0,620 0,700 0,780 0,860 0,940 1,020 1,100 1,180 1,260 1,340 1,420 1,500 1,580

MULTIPOL -


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N

18,59

21

43,5

H

4

L2 1

L1

M

J

20

12

27,9

31,9

9,5 13,5

4 x 4,2

29

I

42

1 3/5

K

82,5

4

82

9

15

17

1

3

2

443,5

H

4L2 1

L1

M

J

20

12

13,5

4 x 4,2

I

20

10

22

32

12,5

27

42

1 3/5

K

82,5

4

9

15

17

82

1

3

2

4

DIMENSIONS AND WEIGHTS

Valve island with PROFIBUS-DP

1 Ports 1 - 3/5 :

with instant fittings 8 or 10 mm O.D.2 Ports 2 - 4 :

with instant fittings 4-6 or 8 mm O.D.

or push-in hose connection for tube 4 mm I.D. x 6 mm3 Frame mounting (4 4.2)

4 DIN-EN 50022 rail mounting with mounting kit (greyshaded part)

Valve island with DEVICE NET or CAN OPEN

Weight of adapter for DIN rail mounting: 0.024 kg



Dimensions in mm

H I J K M NCOMPACT 8 67,8 53 67,5 38 120,5 46,5

COMPACT 13 82,8 86 83 53 135,5 61

number of spool valves

4 5 6 7 8 9 10 11 12 13 14 15 16

COMPACT8 L2 53,5 61,7 69,9 78,1 86,3 94,5 102,7 110,9 119,1 127,3 135,5 143,7 151,9

L1 102 110,2 118,4 126,6 134,8 143 151,2 159,4 167,6 175,8 184 192,2 200,4

weight (kg) 0,470 0,518 0,566 0,614 0,662 0,710 0,758 0,806 0,854 0,902 0,950 0,998 1,046

COMPACT

13

L2 83,5 96,5 109,5 122,5 135,5 148,5 161,5 174,5 185,5 200,5 213,5 226,5 239,5

L1 132 145 158 171 184 197 210 223 236 249 262 275 288

weight (kg) 0,640 0,720 0,800 0,880 0,960 1,040 1,120 1,200 1,280 1,360 1,440 1,520 1,600

-


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4 x M4

67,8

L1

ISLAND ASSEMBLY - CHOICE OF ISLAND MOUNTING

On machine frame On DIN-EN50022 railusing a set of adapters 88157640

(available as accessory)

MOUNTING AND PNEUMATIC ACCESSORIES

accessory description code

DIN-EN 50022 rail (7.5 x 35 mm) - Lengths:

1 m 88157858

5 x 1 m 33400033

set of adapters for DIN-EN50022 rail mounting of valve islands

COMPACT 8 88157640

COMPACT 13 88157772

sintered bronze exhaust silencer for directmounting to ports with instant fittings (1)

COMPACT 8 8 mm O.D. 88157684

COMPACT 13 10 mm O.D. 88157826

(1) Exhaust silencer to be mounted to ports 3/5 on end covers with instant fittings (see below)A 13 sorties

VALVE ISLANDS -


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82/84

3/53/5

3/5 3/5 3/5 3/5 3/5 3/5 3/5 3/5 3/5

3

1

5 3

1

5

12/14

12/14

11

1 1 1 1 1 1 1 1 1

12/14

11

1 1 1 1 1 1 1 1 1

12/14

3/51

12/14

3/51

PNEUMATIC CONNECTION

The exhausts of the pilot circuit (82/84) are collected inthe main exhaust circuit 3/5 and a protective non-returnvalve is integrated in the end covers.

* Exhausts 3 and 5 channelled and connectable to a common port (3/5)on each end cover.

Top view Front view, connection sideCommon pilotexhaust

Non-return valve

Common exhaustof ports 3 and 5

PRESSURE SUPPLY OF PILOT VALVESCOMPACT 8 & 13 valve islands are available with either internal or external pilot pressure supply.The choice is made over different end covers.

Internal pilot pressure supply External pilot pressure supplyTop view Top view

In this configuration:

- The pilot valves are directly supplied with pressure over thegeneral pressure supply (1)- Common supply pressure (spool valves and pilot valves):

2 to 8 bar, bistable function3.5 to 8 bar, monostable function

- Supply pressure of pilot valves (P12/14): 3.5 to 8 bar- Supply pressure of spool valves: P1 = -0.950 bar to + 8 bar

Special case for 2x3/2: P1= 3.5 to 8 bar with P12/14 P1- Connection of pilot circuit supply no. 12/14 with instant fittings

on the lateral side of the right-hand end cover.

In this configuration:- The spool valves on an island can be

supplied with low pressure and vacuum.- The pilots and the spool valves on an

island can be supplied with pressureover 2 separate lines.

port n. functionconnection size (type: Q)


1 pressure supply instant fittings forflexible hose

8mm O.D

instant fittings forflexible hose

10mm O.D3/5

exhausts (*)

12/14external

pilot pressure supplyinstant fittings for flexible hose

4mm O.D.

PNEUMATIC CONNECTION -


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Pressureseparation

plate

3

1

5 3

1

5

12/14

P1 P1

P1

3

1

5

P1

5

1

3

P1

3

1

5

12/14

3

1

5 3

1

512/14

P1 P2

EE

W

3

1

5 3

1

512/14

P1P1

3

1

5 3

1

5

P1 P3

EE

W

3

1

5

12/14

E

P2

D

3

5

82/84

11

3/5

12/14

1

3

5

82/84

11

12/14

Spool valves

supplied atpressure P1

Spool valves


Spool valves


SUPPLY WITH 1, 2 OR 3 DIFFERENT PRESSURESCOMPACT 8-13 islands are especially designed to be supplied with more than one pressure level.

Supply with 1 pressure (P1)

Supply with 2 different pressures (P1-P2)

Supply with 3 different pressures (P1-P2-P3)

All islands are provided with 2 end covers for choice ofpressure supply side (left or right).For more than 7 spool valves or for simultaneousoperation of 4 spool valves, the unit must be supplied

with pressure from both sides.

Units with more than 14 spool valves must be suppliedwith pressure from three sides using an intermediatepressure supply module, type D, which should be placedin the first third on the left-hand side of the island.

For this configuration use a pressure separation plate,type W, to be incorporated in the right order.

Common exhaust (see detail below)P1>P2P1: 3.5 to 8 bar (version with internal pressure supply)

For this configuration use:- 1 intermediate pressure supply module, type D- 1 pressure separation plate, type W

Open and blocked flow parts are shown(see detail below)P1>P2 and P3P1: 3.5 to 8 bar ( version with internal pressure supply)

PRESSURE SEPARATION PLATE AND INTERMEDIATE PRESSURE SUPPLY MODULETo obtain the configurations described below, these accessories must be incorporated in the right order.

Intermediate pressure supply moduleThis module allows for pressure (1) tobe supplied to the right while flow paths12/14, 82/84 (with protective non-returnvalve) + 3 and 5 are maintained. Theexhausts are collected and channelledover port 3/5.

Pressure separation plateThis accessory blocks the main

common pressure supply (1) whileflow paths 12/14, 82/84, 3 and 5 are

maintained.

Pressure supply Exhausts Pressure supply Exhausts

Intermediatepressure supplymodule

PNEUMATIC CONNECTION -

description width (mm) type code

intermediatepressuresupply module

COMPACT 8 ports 1 and 3 / 5 with instant fittings 8 mm O.D. (1) 16 D 88157696

COMPACT 13 ports 1 and 3 / 5 with instant fittings 10 mm O.D. (1) 22 D 88157733

pressure

separationplate

COMPACT8 blocking of por t 1 (all other connections maintained) 16 W 88157697

COMPACT 13 blocking of por t 1 (all other connections maintained) 22 W 88157736

COMPACT8 blocking of ports 1 - 3 - 5 16 X 88157698

COMPACT 13 blocking of ports 1 - 3 - 5 22 X 88157735

(1) An exhaust silencer can be mounted to ports 3 / 5 (see page 11)


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When the valve island is switched on for the first time, the pinsof the Sub-D socket are automatically assigned to each spoolvalve in accordance with its function (1 pin for a monostable

spool valve and 2 pins for a bistable spool valve).Advantages:- The pins used on the Sub-D socket are optimised.- A maximum number of 16 spool valves can be mounted.- The pin assignment of the Sub-D socket can be adapted

to the valve island.

ACCESSORIES FOR MULTIPOL

1 2 3 4 5 6 7 8 9 10

14

12

V : 1 2 3 4 5 6 7 8 9 10 111213

14

12

V :A

25-pin male Sub-D 25 socket(view from male pin side,

depending on the spool valve function)(addressing example see above)

TYPES OF ADDRESSING

Addressing with standard pinning Addressing with optimised pinning

This version is the standard for 1 to max. 10 spool valves:2 pins (or 2 wires) are reserved on the Sub-D socket for eachspool valve.

Advantages:- Same connector reference irrespective of the valve islands

configuration.- Possibility to replace one function by another without modification

of the address on the Sub-D socket.

25-pin male Sub-D 25 socket(view from male pin side

irrespective of the spool valve function)

accessory description code

IP65 rated connector housing for COMPACT 8 & 13 - MULTIPOL with 25-pin female Sub-D connector + PVC cable

Length: 5 m 88157644

Length: 2 m 88100901

Legend:

V1 = Consecutive spool valve number (see above)

14 = Pilot

12 = Return

To address 2 x 3/2 NC spool valves (monostable with

differential return - type K) the following pilot signals

must be considered:

- 12A instead of 12

- 12B instead of 14

Legend:

V1 = Consecutive spool valve number (see above)

14 = Pilot

12 = Return

To address 2 x 3/2 NC spool valves (monostable with

differential return - type K) the following pilot signals

must be considered:

- 12A instead of 12

- 12B instead of 14

Pinno.

AddressPinno.

Address

1 V1.14 14 V9.142 V2.14 15 V10.143 V2.12 16 V10.124 V3.14 17 V11.145 V3.12 18 V11.126 V4.14 19 V12.147 V4.12 20 V12.128 V5.14 21 V13.149 V5.12 22 +24V DC10 V6.14 23 +24V DC11 V7.14 24 Ground12 V8.14 25 Ground

13 V8.12

Pinno.

AddressPinno.

Address

1 V1.14 14 V7.122 V1.12 15 V8.143 V2.14 16 V8.124 V2.12 17 V9.145 V3.14 18 V9.126 V3.12 19 V10.147 V4.14 20 V10.128 V4.12 21 -9 V5.14 22 +24V DC10 V5.12 23 +24V DC11 V6.14 24 Ground12 V6.12 25 Ground

13 V7.14

MULTIPOL -

123456789

10111213

141516171819202122232425

123456789

10111213

141516171819202122232425


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1

2

3

4

5

6

78

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

Couleurs des 25 conducteurs - Colours of the 25 wires - Farbe der 25 Adern

Colori dei 25 conduttori - Colores de los 25 conductores - Kleuren van de 25 geleiders

blanc/vert white/green wei/grn

blanc/jaune white/yellow wei/gelb

blanc/gris white/grey wei/grau

vert green grn

jaune yellow gelb

jaune/noir yellow/black gelb/schwarz

gris grey graujaune/rouge yellow/red gelb/rot

rose pink rosa

jaune/bleu yellow/blue gelb/blau

orange orange orange

bleu clair light blue hellblau

kaki khaki khakifarben

blanc/marron white/brown wei/braun

blanc/noir white/black wei/schwarz

violet purple violett

blanc/rose white/pink wei/rosa

blanc/rouge white/red wei/rot

blanc/violet white/purple wei/violett

blanc/bleu white/blue wei/blau

bleu blue blau

blanc white wei

rouge red rot

marron brown braun

noir black schwarz

25-wire cable (section: 0.22 mm2) with 25-pin SUB-D connector with IP65 housing for

connection of max. 16 spool valves to COMPACT 8-13 Multipol IP65 unit.

Cble 25 conducteurs 0,22 mm2raccord surconnecteur SUB-D 25 muni dun botier tancheIP65, pour connexion de 16 distributeurs maxi sur lot COMPACT 8-13 Multipol IP65.

25-adriges Kabel (Querschnitt 0,22 mm2) mit 25-poliger Leitungsdose mit IP65-

Gehuse zum Anschluss von max.16 Wegeventilen auf der COMPACT 8-13 Multipol-IP65-Einheit.

bianco/verde blanco/verde wit/groenblu/giallo azul/amarillo wit/geel

bianco/grigio blanco/gris wit/grijs

verde verde groen

giallo amarillo geel

giallo/nero amarillo/negro geel/zwart

grigio gris grijsgiallo/rosso amarillo/rojo geel/rood

rosa rosa rose

giallo/blu amarillo/azul geel/blauw

arancione naranja oranje

blu chario azul claro lichtblauw

cachi caqui khaki

bianco/marrone blanco/marrn wit/bruin

bianco/nero blanco/negro wit/zwart

viola violeta paars

bianco/rosa blanco/rosa wit/rose

bianco/rosso blanco/rojo wit/rood

bianco/viola blanco/violeta wit/paars

bianco/blu blanco/azul wit/blauw

blu azul blauw

bianco blanco wit

rosso rojo rood

marrone marrn bruin

nero negro zwart

FR GB DE ESIT NL

Cavo a 25 conduttori 0,22 mm2collegato sulconnettore SUB-D 25 provvisto di una scatola

IP65, per la connessione di 16 distributori max. sullisola COMPACT 8-13 Multipol IP65.

Cable 25 conductores 0,22 mm2 conectado alconector SUB-D 25 provisto de una caja

estanca IP65, para la conexin de 16 distribuidores mximo en islote COMPACT 8-13 Multipol IP65.

Kabel 25 geleiders 0,22 mm2aangesloten op SUB-D-connector 25 voorzien van

een dichte kast IP65, om maximaal 16 verdelers aan te sluiten op het COMPACT 8-13 Multipol IP65-eiland.

FR

GB

DE

ES

IT

NL

CABLE 25 FILS + CONNECTEUR SUB-D A 25 BROCHES FEMELLES25 WIRE CABLE + SUB-D CONNECTOR WITH 25 FEMALE PINS

25-POLIGES KABEL + 25-POLIGE SUB-D-LEITUNGSDOSESCATOLA + CAVO 25 FILI + CONNETTORE SUB-D 25 PIN FEMMINA

CAJA + CABLE 25 HILOS + CONECTOR SUB-D DE 25 PINES HEMBRAKAST + KABEL 25 DRADEN + SUB-D-CONNECTOR MET 25 VROUWELIJKE PENNEN

N des broches duconnecteur SUB-D

Pin n of SUB-Dconnector

Pin Nr.SUB-D-Leitungsdose

N di morsetti delconnettore SUB-D

N de los pines delconector SUB-D

Nummer van de

pennen van deSUB-D-connector

MULTIPOL -


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THE MULTIPOL module is provided with 2 diagnostic LEDS (A):Green LED : indicates power on

Yellow LED : indicates error (no response)

Power failure

Low power or valve module inoperative

Diagnostics A

No error

yellow green

FUSES

The 24 V power supply for the valves must be protected with an external 1A fuse.

MULTIPOL -


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4

5

6

The modules on either side of the system must be equipped with terminating resistors (H).

LED indicator lights6

24V DCpower supply

BUS input

BUS output

T-connector M12-B for Profibus-DP network connection

5-pin female connector M12-B for Profibus-DP - cable 6 - 8 mm

5-pin male connector M12-B for Profibus-DP - cable 6 - 8 mm

Terminating resistor M12-B, male plug

88100713

88100714

Description CodeAccessory

F

G

L

H

Connection of the shielded bus cable (K) to the M12 connector (G) and (L)(except when using a shielded T-connector):

Strip the cable as shown opposite.

Prepare an additional isolated piece of wire (S). Fit the the braided shield through the locking ring and insert it into the cable gland

to ensure the shielding continuity of the Faraday Cage. Solder the shield (P) onto the end of the additional wire.

Connection 5 allows for continuous shielding via the T-connector.

35 6

24

S

5

K

P

4

3

2

1

Pin 1 (brown wire) : +24V DC (bus)Pin 2 (white wire) : +24V DC (spool valve)Pin 3 (blue wire) : 0V - Common GNDPin 4 (black wire) : 0V - Common GND

1

43

2 5

Pin Signal name Description

1 VP(

*

) -

2 R x D/T x D - N Data line A

3 DGND (*) -4 R x D/T x D - P Data line B

5 Shield (**) Shield

View on screw side of femaleconnector (G)

(*) These terminating signals are for the terminating shuntonly. They must not be wired.(**) Supply a shielded cable (K) to wire pin 5 of the connector.

1

4 3

25

View on screw side of maleconnector (L)

ELECTRICAL CONNECTIONOf M12 connectors - code B (5)

Of power supply (4)

4-pin straight female M8 connector - IP65 with PVC cable5m long (other end stripped) 88157771

I

max. 12 MBaud 88100716

L

L

K

F

G

G

K

H

H

Wiring with T-connector Wiring with 2 x M12

ACCESSORIES FOR PROFIBUS-DP

(K) The cable is not included in the scope of delivery and must be ordered separately.For connector dimensions see page 23

88100712

88100711

PROFIBUS-DP CONNECTIONThe left side of the front panel of the pneumatic spool valve island for Profibus-DP is equipped as follows:

- one 4-pin male M8 socket for power supply (4)- one 5-pin (male + female) M12-B socket for bus connection (5)

Connection of standardised fieldbus

unshielded, max. 3 MBaud

shielded, max. 12 MBaud

-


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Spool valve 1/14

Piloting code (pilot: 14 or return: 12)

Consecutive spool valve number

ADDRESSING OF SPOOL VALVES

The address weight increases from left to right. You may mix monostable and bistable spool valves.

The spool valves may be positioned at option.

For a monostable spool valve the data bit for 12 remains unused.

Valve X/14 = piloting of coil 14: Port 4 pressurisedValve X/12 = piloting of coil 12: Port 2 pressurised (1)(1) Except for the 2x3/2 NC valve on pilot side = 12 (port 2 pressurised). Return by de-energisation of coil 12.

Data bit D0 D1 D2 D3 D4 D5 . . . . . . . . . . . D26 D27 D28 D29 D30 D31

Spool valve 1/14 1/12 2/14 2/12 3/14 3/12 . . . . . . . . . . . 14/14 14/12 15/14 15/12 16/14 16/12

Programming instructions

For detailed information see the PLC and controller installation manuals.The pneumatic spool valve island is addressed over 6 output bytes.

In order to be able to configure the bus system of the JOUCOMATIC spool valve islands, copy the data from the diskette suppliedas an accessory into the directory containing the slave islands:For islands to DIN 19245 - part 3, use the file C8Profibus.gsd downloadable on www.asconumatics.eu / downloads

Address selection

1 - Remove the plug to gain access to the addressing switches.

2 - Set the switches to the desired addresses (see diagram).

3 - Put the plug back on.

NOTE:

The default address of the module is "03" at delivery.

Setting of the transmission speed

The value is automatically set in accordance with the Profibus controller (master).

0

8

123

4

A

C

EF

9

B

D

67

5

0

8

123

4

A

C

EF

9

B

D

67

5

Switch for "10s" digit

Switch for "1s" digit

-


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DIAGNOSTICS

Diagnostic read verification

The DP diagnostics have 1 additional data bit (ext_diag_dat) and can be accessed over the Profibus-DP diagnostic read function.

The diagnostic bit is interpreted as follows:

0 Faulty responses from the valves no error1 No response from the valves no error

2 Error or no 24 V power supply for pneumatics no error

3 to 6 fixed to "0" (no significance)

Bits = 1 = 0

Value at initialisation: 03

LED indicaton

Two LEDs allow you to see the island's status:

- "RUN" LED:green light

- "ERROR" LED:

orange light (fault condition, a critical condition has occurred)

LED IndicationColour Status

Run

Error

green

orange

ON

Flashing

OFF

ON

OF

Data exchange in progress

Waiting for configuration or parameter entry,initialisation

DP fault (time_out)

DP fault (time_out),initialisation

Data exchange in progress

Reset position

PROFIBUS islands are provided with a reset into zero position.

FUSES

The 24 V power supply for the valves must be protected by an external 1 A fuse.

6

Indicator LEDs6

-


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5 5

G

G K

H

F

E

K

4

3

2

1

Led indicator lights

4

5

6

6

4-pin straight female M8 connector - IP65for 24V DC power supply + PVC cable, 5 m long

T-connector M12-A for network connection

5-pin female connector M12-A for cable 6 - 8 mm

Terminating resistor M12-A for DEVICE NET or CAN OPEN,female plug

88157771

88100251

88100256

88157770

Code

F

G

H

Pin Signal name Description

1 Shield Shield

2 V+ (24 V) Network supply

3 V- (24 V) Network supply

4 CAN - H Network signal +

5 CAN - L Network signal -

4

51

3

2

Pin 1 (brown wire) : +24V DC (spool valve)Pin 2 (white wire) : +24V DC (spool valve)Pin 3 (blue wire) : 0V - Common GNDPin 4 (black wire) : 0V - Common GND

DEVICE NET OR CAN OPEN CONNECTION

The left side of the front panel of the pneumatic spool valve island for DEVICE NET or CAN OPENis equipped as follows:

- one 4-pin male M8 socket for power supply (4)- one 5-pin female M12 socket for bus connection (5)The modules on either side of the system must be provided with terminating resistors (H).

T-connection

The following accessories are required for wiring:

ACCESSORIES FOR DEVICE NET OR CAN OPEN

Description

(K) The cable is not included in the scope of delivery and must be ordered separately.For connector dimensions see installation manual.

Island

Accessories

ELECTRICAL CONNECTIONFieldbus Power supply

view from screw side of female connector view from male pin side

and -


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Valve X/14 = piloting of coil 14: Port 4 pressurisedValve X/12 = piloting of coil 12: Port 2 pressurised (1)(1) Except for the 2x3/2 NC valve on pilot side = 12 (port 2 pressurised). Return by de-energisation of coil 12.

Spool valve 1/14

Piloting code (pilot: 14 or return: 12)

Consecutive spool valve number

ADDRESSING OF SPOOL VALVES

The address weight increases from right to left. You may mix monostable and bistable spool valves.

The spool valves may be positioned at option.

For a monostable spool valve the data bit for 12 remains unused.

Data bit D0 D1 D2 D3 D4 D5 . . . . . . . . . . . D26 D27 D28 D29 D30 D31

Spool valve 1/14 1/12 2/14 2/12 3/14 3/12 . . . . . . . . . . . 14/14 14/12 15/14 15/12 16/14 16/12

Programming instructions

For detailed information see the PLC and controller installation manuals.The pneumatic spool valve island is addressed over 6 output bytes.

In order to be able to configure the bus system of the JOUCOMATIC spool valve islands, copy the data from the diskette supplied asan accessory into the directory containing the slave islands:For islands to DIN 19245 - part 3, use the file COMPACT-Dnet.eds for Device Net or the file C8CanOpen.eds for Can Open down-loadable on www.asconumatics.eu / downloads

Address selection

1 - Unscrew the plug to gain access to the addressing switches.

2 - Set the coding wheels to the desired addresses (see diagram).

3 - Screw the plug back on.

Island addressing with two coding wheels:

- Set the 10s digit with the upper coding wheel.

- Set the 1s digit with the bottom coding wheel.

Setting of the transmission speed

The communication speed is set with 2 switches:

1 Mbauds ON ON500 Kbauds ON OFF125 Kbauds OFF ON20 Kbauds OFF OFF

Speed Switch1

Switch2

0

5

12

346

7

89

0

5

12

346

7

89

1

2

ON

Can Open

125 Kbauds ON ON250 Kbauds OFF ON500 Kbauds ON OFF

Speed Switch1

Switch2

Device Net

Switch for 10s digit

Switch for 1s digit

Switches 1 and 2

NOTE: The default address of the module is "03" at delivery.

and -


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DIAGNOSTICS

According to DeviceNet or CAN OPEN specifications.

Fault Status of red LED Status of green LED

No power supply / powersupply not connected

Island is operative

Module is operative butparameters are missing

Minor fault and/or time-out

Critical fault

Communication error

OFF OFF

OFF ON

OFF Flashing

Flashing OFF

ON OFF

Flashing Flashing

Indicator LEDs

6

6

Reset position

Buslink Device Net or Can Open islands are provided with a reset into zero position.

FUSES

The 24 V power supply for the valves must be protected by an external 1 A fuse.

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22,5

M12

M12

65,5

M12

21

1

3

39

35,5

56,5

20

M12

62

20

M12

46

M12

M12

60

M12

11

2

3

56,5

20

M12

51,3

M12

46,7

14,5

M12

CONNECTOR DIMENSIONS

CONNECTORS FOR PROFIBUS-DP

1 : 5 male pins

2 : 5 female pins

3 : Thickness: 17mm

T-connector (B code)

88100711 (max. 3 MBaud)

88100712 (max. 12 MBaud)

Terminating resistor,M12, male (B code)

88100716

Female M12 connector (B code)

88100713

Male M12 connector (B code)

88100714

PG9

6- 8 mm

CONNECTORS FOR DEVICE-NET OR CAN OPEN

T-connector (A code)

88100251

Terminating resistorFemale M12 connector (A code)

88157770

1 : 5 male pins

2 : 5 female pins

3 : Thickness: 17mm

Female M12 connector (A code)88100256

PG9

6- 8 mm

PG9

6- 8 mm

ACCESSORIES -


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compact 8

Documents