compact hsk e 32 6,5 kw 16/32 - s.30.016 6,5 ... - ketele.com...

24
ELETTROMECCANICA ELECTROSPINDLE TECHNICAL INFORMANTION AND USE MANUAL Rel. 290307 COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 kW 16/40 - S.30.020 ELECTROSPINDLES F.M ELETTROMECCANICA Via A. Vici - Z. I. località Paciana I-06034 Foligno (PG) - ITALY Tel. +39 0742 348 234 Fax +39 0742 348 267 e-mail: [email protected] www.umbragroup.it: Co0503-1140

Upload: lylien

Post on 18-Jun-2019

250 views

Category:

Documents


7 download

TRANSCRIPT

Page 1: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

ELETTROMECCANICA

ELECTROSPINDLE TECHNICAL INFORMANTIONAND USE MANUAL

Re

l. 2

90

30

7

COMPACT HSK E 32 6,5 kW 16/32 - S.30.0166,5 kW 16/40 - S.30.020ELECTROSPINDLES

F.M ELETTROMECCANICA Via A. Vici - Z. I. località PacianaI-06034 Foligno (PG) - ITALYTel. +39 0742 348 234Fax +39 0742 348 267e-mail: [email protected]:

Co0503-1140

Page 2: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

2

CONTENTS

1 INTRODUCTION ..... .. 3

2 ELECTROSPINDLE DESCRIPTION....................................................................................... .................. 4

3 PLATE DESCRI ... 5

4 PREPARATION FOR MACHINE INSTALLATION........................................................................ .............. 7 4.1 FIXING TO MACHINE........................................................................................................................ 7 4.2 HYDRAULIC CONNECTIONS ........................................................................................................... 7 4.3 PNEUMATIC CONNECTIONS ........................................................................................................... 7 4.4 ELECTRICAL CONNECTIONS ......................................................................................................... 7

5 INITIAL START UP SAFETY AND PRECAUTIONS ................................................................................... 9 5.1 ELECTRICAL CONNECTION OPERATIONS .................................................................................... 9 5.1.1 CONNECTION TO CONNECTOR PINS ............................................................................... 9 5.1.2 CONNECTION TO THE MOTOR THERMAL PROBE ........................................................... 9 5.1.3 SENSOR CONNECTION ...................................................................................................... 9 5.1.4 POWER SUPPLY CUT OFF .................................................................................................. 9 5.1.5 INVERTER SETTING ............................................................................................................ 9 5.1.6 SAFETY DEVICE INSPECTION............................................................................................ 9 5.2 HYDRAULIC CONNECTION ............................................................................................................. 9 5.3 PNEUMATIC CONNECTION ............................................................................................................. 9

6 START UP ............. 10 6.1 REMOVING PROTECTIVE DEVICES ............................................................................................. 10 6.2 CONNECTION INSPECTION ......................................................................................................... 10 6.2.1 TOOL HOLDER ATTACHMENT .......................................................................................... 10 6.3 ROTATION START UP ..................................................................................................................... 10 6.4 MAXIMUM SPEED............................................................................................................................10 6.5 TOOL CHANGE CONE CLEANING AND IMPULSE COUNTER CYCLE-GRAM ........................... 11 6.6 SENSOR SETTING DIAGRAM ........................................................................................................ 11

7 ROUTINE MAINTENANCE ........................................................................................................................ 12 7.1 DAILY CLEANING ............................................................................................................................ 12 7.2 WEEKLY INSPECTIONS ................................................................................................................. 12 7.3 REPLACEMENT AND PERIODICAL INSPECTONS ....................................................................... 12 7.4 REPLACEMENT AND MAINTENANCE OF HSK E32 GRIPPER .................................................... 12 7.5 EXTRAORDINARY MAINTENANCE ............................................................................................... 12

8 CLAMPING UNIT ..... 13 8.1 DIMENSIONS .. 13 8.2 ASSEMBLY ...... 14 8.3 OPERATION .... 17 8.4 MAINTENANCE ............................................................................................................................... 18 8.4.1 PREVENTATIVE MAINTENANCE SCHEDULE .................................................................. 18 8.5 WEARING PART LIST ..................................................................................................................... 19

Page 3: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

3

1 Introduction

The electrospindle is a machine that cannot run alone.Being an object that rotates tools (and in some cases processing parts), it shall be installed in a machine toolwith typical axle length movements.The electrospindle shall be installed, used, tested and repaired exclusively by competent and qualifiedpersonnel.The personnel in charge of running the electrospindle shall read and understand the following manual.The electrospindle has rotating parts without protective devices; mainly the tool’s interlock cone where it isforbidden to place fingers.

Disregarding this regulation can result in serious damage to the limbs

The electrospindle movements (shaft rotation, translation of drawbars for locking and ejecting the tool gate)are controlled by proximity switches which ensure proper functioning)

Tampering with switches can damage the electrospindle.

Page 4: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

4

• Shaft rotation is carried out with a tri-phase asyn-chronous motor with the rotary integral to the shaft; the motor shall therefore have sinusoidal electric current.

• The electrospindle speed can be constantly re-gulated with a frequency converter

• The electrospindles are equipped with tool holder attachment HSK E32 - DIN 69893

• The tool holder and tool as a whole shall be ba-lanced at level 2,5 in accordance with standard ISO 1940/a

• The tool holders are locked with a drawbar which is tightened by washer springs and ejected with a simple pneumatic cylinder integral to the electro-spindle

• When tool change occurs, the machine shall gua-rantee electrospindle start-up lock; it shall also prevent tool replacement during shaft rotation and braking

• If the electrospindle electrical supply is cut off in case of alarm or emergency, it shall be reset manually.

• FM Elettromeccanica shall not be held liable for any damages to the electrospindle caused by incorrect application choices.

2 Electrospindle Description

2

CO0503-1142

Page 5: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

5

Plate relative to the electro-spindle n 32000 min -1Each electrospindle is equipped with a product identification plate

3 Plate description

Electrospindle characteristics

• Tri-phase asynchronous motor 4pole

• Rotation 2 directional

• Nominal power 6,5kW

• Maximum speed 32000 min-1

• Motor cooling Water + glycol

• Bearing lubrication Grease

• Tool locking Automatic mechanic

• Tool ejection standard pneumatic cylinder with spring return

• Tool connection HSK E 32

• Drawing S.30.016

2

HSK0706-8874

Page 6: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

6

Plate relative to the electro-spindle n 40000 min -1

Each electrospindle is equipped with a product identification plate

Electrospindle characteristics

• Tri-phase asynchronous motor 4pole

• Rotation 2 directional

• Nominal power 6,5kW

• Maximum speed 40000 min-1

• Motor cooling Water + glycol

• Bearing lubrication Grease

• Tool locking Automatic mechanic

• Tool ejection standard pneumatic cylinder with spring return

• Tool connection HSK E 32

• Drawing S.30.020

3

HSK0706-8874

Page 7: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

7

2Due to the lightness of the electrospindle in subject,anchoring eyebolt lifting holes are not provided. Theweight of the electrospindle is indicated in the annexed drawing and it can be lifted manually, but do not grasp electrical cables, connectors, etc.Remove the protective casing and the protective oilwith rags or shorthair brushes.Cleaning shall be carried out without removing theplastic caps or plastic plugs mounted on the pneumatic and hydraulic connectors

4 Preparation for machine installation

Do not use compressed air

4.1 Fixing to machineClean the electrospindle base and the relevant ma-chine baseFor clamping, use the threaded holes found on theelectrospindle base, properly couple the screws anduse an anti-unscrewing system.Subsequently, remove the protective casing from theelectrospindle nose (casing in aluminium fixed with 3lock screws)

4.2 Hydraulic connectionsTwo elbows are intended for water+glycol 5÷8%recirculation used for motor cooling; Input and outputare indifferent.Flow rate 2,5÷4,5 l/min

4.3 Pneumatic connectionsThey are indicated with:A ear pressurized air, pressure supply elbow 1,

5÷2 barD-F tool ejection cylinder supply, No. 2 connec-

tions with two straight connectors The dual supply increases ejection impact

speed, supply pressure 6 barKR a fourth connector, clean air cone Supply pressure <=6 bar

CO0503-1143

Page 8: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

8

4.4 Electrical connectionsTwo connectors are found on the back of the electro-spindle: one connector for the motor power cables (triphaseU.V.W.) and a fourth cable for grounding, plus two wires for thermal probe THERMOSWITCH 130 °CA connector for the proximity switches: for drawbar translation control (3 sensors) a fourth sensor, whichindicates if the shaft is rotating or still. For both the connectors see the pin “mapping” drawing an-nexed.

All supply tube dimensions for the various connectors are listed in the annexed drawing

5

CO0503-1146

6

CO0503-1147

The electro-spindle can be connected to star or delta 220 V supplied with the connection according to photo 5.

When the connection at 220 V is necessary, see photo 6 and the attached layout (S.30.016 / S.30.020)

Page 9: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

9

5.1 Electric connection operations

5.1.1 Connection to connector pins

Properly connect the electrical supply cables to the female connecting pins, making sure each cable iscontinuous: tri-phase for power plus a grounding cable.

5.1.2 Connection to the motor thermal probe

Connect the motor thermal sensor THERMOSWITCH 130°C to the inverter in order to protect the motor from overloadsdue to abnormal using conditions

5.1.3 Sensor connection

Properly connect the four inductive sensors which indicateS1 Impulse counter, which indicates the rotation status or tells if the shaft is still. The latter indicates

that the tool can be changedS2 Indicates tool ejectionS3 Indicates tool presence. It is on at the same time as S4, the tool is properly positionedS4 Indicates that the tool is attached properly. If other sensors are not on it indicates that no tool is

not in place

5.1.4 Supply cut off

Before any type of maintenance can be done, it is absolutely necessary to disconnect the energy supplysystem. Stopping the converter does not, in general, remove the terminal tension danger

5.1.5 Inverter setting

Carefully check that the converter setting is congruent with the tension, frequency and intensity values indicated in the drawing.The maximum indicated current shall not be exceeded.

5.1.6 Safety device inspection

Lastly, the electrospindle can be rotated with all safety devices installed and operating

5.2 Hydraulic connectionThe electrospindle motor shall be cooled with water; there shall be a water flow mixed with glycol at a ratio of5÷8% (flow rate 2,5÷4,5 l/min).The input temperature of the coolant mixture shall be 24°C with a tolerance of ±8°C. If output temperatureincreases > 12°C it means that the motor is not functioning properly.

5.3 Pneumatic connectionsSee the description in 4.3, follow the filtration level and pressures indicated in the drawing

5 Initial start up safety and precautions

Page 10: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

10

6.1 Removing protective devicesRemove the protective casing from the electrospindle’s nose

6.2 Connection inspectionCheck that all auxiliary equipment is properly connected and set according to the indicated values.Before rotation begins, insert the tool holder cone

N.B.:B.: The shaft must not rotate if the tool gate cone is not properly fastened

6.2.1 Tool holder attachment

The tool attachment on the electrospindle shaft is the HSK E32 and the shank structure shall conform to thestandard DIN 69893A level of equilibration is recommended at G <=2,5 for the entire tool holder.

6.3 Rotation start upBearings shall be lubricated with grease and is permanent; during the electrospindle’s life cycle, resetting or replacing the lubricating grease shall not be necessary.Gradually arrive at maximum speed in 8÷10 minutes at the beginning of a work cycle or after the machine has not been in use for more than 5 hours.When the electrospindle is out of use for a long period of time, either on the machine or in storage, preheating shall be extended to about 16 minutes. During this time, make sure that the temperature does not exceed 10° respect to the values reported in the inspection certificate.If an abnormality should occur, contact FM’s technical assistance.We recommend using the indicated time for pre-heating, setting 4 steps to reach maximum speed equally.For example: 25% - 50% - 75% - 100% of the maximum speed.

6.4 Maximum speedIn any case, never exceed the maximum speed indicated in the drawingAlways respect the maximum speed indicated for each tool

6 Start up

Page 11: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

11

100-200 ms 100-200 ms

Rotazione

Velocità “0”

Inserita

Disinserita

Avanti

Indietro

1

0

1

0

Senza utensile

Con utensile

Electrospindle revolutions

Air for cleaning cone

Piston commandTool change

Sensor “S4”

Sensor “S2”

Tool change

6.5 Tool change cone cleaning and impulse counter cycle-gram

6.6 Sensor setting diagram

Sensorcondition

S2 S3 S4

Clamping unit conditionElectrospindle

condition

1

0

0

0

0

1

0

1

1

• Clamping unit opened• All pistons forward• tool change

• Clamping unit closed without tool• Clamping unit closed with tool that is not

properly inserted• Clamping unit closed with wrong tool

• • Clamping unit closed• • Tool inserted and properly inserted

Rotation shall not beengaged

Rotation shall not beengaged

Rotation can be engaged

Sensor “S1” Impulse counterIt can indicate the number of spindle shaft revolutions. For each shaft revolution the sensor reads two.

N°1 SHAFT REVOLUTION

H

L

Rotation

Speed “0”

Engage

Disengage

Forward

Backward

1

0

1

0

Without tool

With tool

Page 12: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

12

7.1 Daily cleaningCarry out daily cleaning using only cloths and aspirators, making sure that the tool holder cone is alwaysinserted; it shall also be inserted when the machine is stopped and at the end of the cycle; this prevents dirtfrom getting inside the cone

7.2 Weekly inspectionCheck auxiliary unit settings, meaning check the coolant and pneumatic devices, power supply and pressuresupply

7.3 Replacement and periodical inspectionsCheck the entire length of the tubing once a month, making sure that there is nothing hindering hydraulic orpneumatic flow, which is required for electrospindle operationReplace coolant every 6 monthsReplace equipment air treatment filtering elements every 12 months or not more than 2000 hours.

7.4 Replacement and maintenance of clamping unit HSK E32See manufacturer’s clamping unit annex OTT-JAKOB

7.5 Extraordinary maintenanceElectrospindle revision shall be carried out at the manufacturer’s headquarters or branch offices byspecialized or qualified personnel

N.B.: Any intervention or tampering carried out by the user during the warranty period renders thewarranty null and void

7 Routine maintenance

Page 13: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

13

8 CLAMPING UNIT Dimensions-clamping-replacement parts

HSK-clamping unit form E

8.1Dimension

[mm]

d1

A

E.M.

Hmax.

H1

SW1

SW2

a1

±0,1

25

0,5

6,5

7

4,6

10

3

5,5

32

0,5

8,5

7,5

5,1

12

3

19,5

40

0,5

8,5

8

5,6

15

4

27

50

0,5

10,5

9

6,4

18

4

26,5

63

0,5

10,5

10

7,4

22

5

31,5

E.M.= reference gauge

A= ejection

SPINDLEHOLLOW-SHAFT-TAPER

A

SW

LOCK SCREW SW2

Limit the stroke of drawbar shaft to Hmax.!HO H1 HMAX

d6

I7

a1

DRAWBAR SHAFTd

1

Page 14: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

14

Order number HSK form E

8.2 Assembly

for easier assembly of the HSK gripper unit(not included with delivery of HSK clamping unit!)

d1

25

32

40

50

63

clamping unit foraxial mediumtransfer

clamping unit withoutmedium transfer; air ispossible; without picture

mounting tool

95.600.011.3.6

95.600.008.3.6

95.600.007.3.6

95.600.004.3.6

95.600.001.3.6

95.600.016.3.6

95.600.083.3.2

95.600.015.3.6

95.601.110.3.1

95.601.111.3.1

95.601.112.3.1

95.601.113.3.1

95.601.114.3.1

HSK-Size

E25

A32 / B40 / E32

A40 / B50 / E40 / F50

A50 / B63 / E50 / F63

A63 / B80 / E63 / F80

A80 / B100

A100 / B125

A125 / B160

A160

order-no.

95.601.110.3.1

95.601.111.3.1

95.601.112.3.1

95.601.113.3.1

95.601.114.3.1

95.601.115.2.1

95.601.116.2.1

95.601.117.2.1

95.601.118.2.1

Page 15: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

15

• Clean spindle inside contour

• make sure that edges are properly rounded

• grease O-rings

• mount o-ring in the spindle

• push spacer into spindle and check for ease of movement

• mount o-ring on the drawbar Protective sleeve obtainable: HSK A 63: 95.601.169.4.1

• grease area of contact - METAFLUX-Paste 70-8508or - KLÜBER-Paste ME 31-52 do not mix the grease!

• snap gripper segments in the spacer; ensure that the numbers match

When using assembly fixture:• assemble the segments on the fixture by using an

o-ring, insert complete fixture with segments into the spindle; give it a good push until the segments click in place, remove the o-ring

Informazioni tecniche

2.2 Pinza

� Pulire il profilo interno

� controllare che gli spigoli non sianovivi

� ingrassare gli O-Ring

� montare l'O-Ring nel mandrino

� inserire il distanziale premontato nelforo del mandrino e controllare lafunzione

� montare l'O-Ring sul tirante

Bussola di protezione opzionale: HSK A 63: 95.601.169.4.1

� ingrassare le superfici di contatto

�METAFLUX-Paste 70-8508

o

�KLÜBER-Paste ME 31-52

Non mischiare il grasso

� inserire nel mandrino i segmenti dellapinza (controllare che tutti abbiano lostesso numero) tra il distanziale ed ilcono interno del mandrino

Con l'utilizzo dell'attrezzo di montaggio:

� Appoggiare i segmenti della pinzasull'attrezzo ed assicurarli con unanello di gomma;inserire l'unitàcompleta;con una pressione portare isegmenti della pinza inposizione;togliere l'anello di gomma

Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.B.I / 2004-01

26

6x / 7x

6x / 7x

1

3

2F

Clamping unit

Page 16: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

16

alternatively:• put the segments into the fixture; insert the com-

plete unit; give the fixture a good push until the segments click in place

• grease clamping cone with mounting greas

• screw clamping cone (pre-assembled with seal, protective sleeve and lock screw) onto the draw-bar shaft at maximum to the setting dimension; do not continue to turn since otherwise the o-ring on the drawbar shaft will be damaged!

in unclamped position:• adjust gauge dimension E.M.

• tighten the lock nutstarting torque::• E25: 7 Nm• A32 / B40 / E32: 10 Nm• A40 / B50 / E40 / F50: 15 Nm• A50 / B63 / E50/ F63: 20 Nm• A63 / B80 / E63 / F80: 30 Nm• A80 / B100: 30 Nm• A100: 50 Nm

Informazioni tecniche

Alternativa:

� Inserire i segmenti nell'attrezzo dimontaggio; inserire l'unità nelmandrino e portarla in posizioneesercitando la forza necessaria

� Ingrassare il nucleo della pinza con ilgrasso per il montaggio

� Il nucleo della pinza,con premontatiguarnizioni e grano di sicurezza,deveessere avvitato sul tirante fino allaquota di registrazione;non avvitareoltre per non rovinare l'O-Ring sultirante!

� Regolare il nucleo pinza alla quota diregistrazione

� Serrare il grano contro il tirante

Momento di serraggio:� E25: 7 Nm� A32 / B40 / E32: 10 Nm� A40 / B50 / E40 / F50: 15 Nm� A50 / B63 / E50/ F63: 20 Nm� A63 / B80 / E63 / F80: 30 Nm� A80 / B100: 30 Nm� A100: 50 Nm

Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.B.I / 2004-01

27

E. M.

Sbloccato

MA

12

F

Informazioni tecniche

2.2.1 Controllo dopo ca. 100 bloccaggi

In posizione sbloccato:

� controllare la quota di registrazione

� attraverso un utensile bloccatoserrare il grano

Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.B.I / 2004-01

28

E.M. • Check dimension gauge E.M.

• re-tighten through a clamped tool

Check after approx. 100 strokes

Page 17: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

17

8.3 OPERATION

No rotation without clamped tool!

Do not insert tool into the spindle taperwhen rotating!The tool has to be inserted all the way to the plane surface of the clamping cone to prevent misclamping!

Our recommendation for the concentricity tole-rance for tool changing as well as the maximum force on the plane surface on the clamping cone is shown in the table below:

Recommendation: install a limit switch for the drawbarIn order to minimize wear, the coolant tube at the interface of the gripper assembly andtool should be shaped as follows:• minimum and easy going and angular flexing (per ISO/DIS 12164-1)• ground

Follow preventive maintenance schedule!

standard size

concentr ic i ty (øG) [mm]

tool changer for-ce max. [kN]

E 25

0,6

1

A 32B 40E 32

0,7

1

A 40B 50E 40F 50

0,7

1,4

A 50B 63E 50F 63

0,8

2,2

A 63B 80E 63F 80

0,8

3,6

A 80B 100

1,0

5,6

A 100B 125

1,0

9

A 125B 160

1,0

9

A 160

1,2

9

concentricity tolerance

Page 18: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

18

8.4 Maintenance

8.4.1Preventive maintenance schedule

To guarantee the function of the power drawbar the following preventive maitenance schedule must be adhered to.

Every week• Check the packing ring in the clamping unit (visual check)• Check the gripper, is it damaged or dirty, is it sufficient greased (visual check) ? Pay attention to: The regrease cycle depends on the loss of lubrication of the clamping unit. Cause for the loss of lubrication:

• Seal in the clamping cone is defective• Type of medium used can desolve grease• Cleaning spray from outside directly on the clamping unit etc• Note: METAFLUX Moly-Spray No.70-82 is recommended for a quick regreasing of the clamping unit

without gripper-disassemblyEvery six month or after 200.000 tool changes at the latest• In unclamped position: Check dimension gauge E.M.• counter through a clamped tool again.• Test Pull-in-force (we recommend:use Power-Check): f the pull-in-force is smaller than 70% of the nominal value, following procedures have to be performed in

the following sequence:• regrease and test pull-in force again• exchange gripper and test again• exchange drawbar completely

Every year or after 500.000 tool changes at the latest• Exchange the packing ring 4.3 / S.35

Page 19: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

19

* original lubrication and first equipment

8.5 Wearing part listGrease for HSK-calmping unit

Note: take only grease of one company; do not mix the grease!

name quantity order-no.

* METAFLUX-grease-paste Nr. 70-8508ME-

METAFLUX-moly-spray Nr. 70-82

KLÜBER-grease-paste ME 31-52

KLÜBER-spray ALTEMP Q NB 50

4 g

400 ml

10 g

400 ml

0.929100.012

06.21001.010

06.21001.014

06.21001.015

name HSK-size order-no.

Bürste A50 - A100 06.16001.001

Aid for regreasing with paste in mounted state (clamped without tool):

METAFLUX Metaflux AGIndustriestraße 11CH-4313 MöhlinTel.: +41-61-851 08 00Fax: +41-61-851 08 08

TECHNO-SERVICE GmbHDetmolder Straße 515D-33605 BielefeldTel.: (05 21) 9 24 44 –0Fax: (05 21) 20 74 32

KLÜBER Klüber Lubrication München KGPostfach 701047D-81310 MünchenTel.: (0 89) 78 76 –0Fax: (0 89) 78 76 -333

Page 20: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

20

O-rings and lip seal parts

E25

A32 / B40 / E32

A40 / B50 / E40

F50

A50 / B63 / E50

F63

A63 / B80 / E63

F80

A80 / B100

A100 / B125

A125 / B160

clamping unit

95.600.011.3.6

95.600.008.3.6

95.600.007.3.6

95.600.016.3.6

95.600.004.3.6

95.600.083.3.2

95.600.001.3.6

95.600.015.3.6

95.600.002.3.6

95.600.003.3.6

95.600.009.3.6

1

-

95.601.246.4.1

-

95.601.271.4.1

-

-

95.600.334.4.1

-

-

95.600.850.4.1

-

-

95.601.050.4.1

-

95.601.189.4.1

-

95.600.236.4.1

2

-

0.926030.110

6 x 10 x 3

0.926030.112

8 x 14 x 4

-

0.926030.111

10 x 15 x 3,5

-

0.926030.103 12

x 18,5 x 4,5

-

0.926030.108

14 x 20 x 4,8

0.926030.109

16 x 24 x 5,5

0.926030.114

18 x 26 x 5,5

3

0.926010.166

4,5 x 1,0

0.926010.205

4,5 x 1,0

0.926010.044

6,0 x 1,5

0.926010.044

6,0 x 1,5

0.926010.170

8,0 x 1,5

0.926010.170

8,0 x 1,5

0.926010.156

12,0 x 1,5

0.926010.156

12,0 x 1,5

0.926010.167

14,0 x 1,5

0.926010.167

14,0 x 1,5

0.926010.145

20,0 x 2,0

4

-

0.926010.233

6,3 x 2,4

0.926010.047

8,0 x 3,0

0.926010.047

8,0 x 3,0

0.926010.172

10,0 x 3,0

0.926010.172

10,0 x 3,0

0.926010.164

13,87 x 3,53

0.926010.164

13,87 x 3,53

0.926010.173

16,0 x 3,5

0.926010.169

18,0 x 3,5

0.926010.124

25,0 x 4,0

lip seal O-ring

material: Viton, hardness 80 SHORE A

12 3 4

Page 21: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

21

• recommendation: check pull-in force!

TROUBLE REASON POSSIBLE REMEDY

1 tool is not pulled in cor-rectly:

2 tool is pulled out during work cycle:

3 Loss of pull force:

• gage dimension out of adju-stment

• lock screw got loose

• wrong or faulty spindle-inside-contour

• wrong or faulty tool-inside-contour

• spring stack broken (travel not sufficient)

• wear of clamping unit

• tool feed not correct

• air blow off prevents tool from seating during tool change

• gripper segments, clamping cone or drawbar broken

• tool shank broken

• springs broken

• pull-in force not sufficient• lack of lubrication on clam-

ping set

Trouble shooting HSK

Page 22: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

22

Electric model

Output function

Operation voltage [V]

Current flow [mA]

Short circuit protection

Polarity inversion protection

Overload resistance

Voltage drop [V]

Absorbed current [mA]

Effective switching distance [mm]

Work distance [mm]

Drift from switching point [% / Sr]

Hysteresis [% / Sr]

Switching frequency [Hz]

Correction factors

Environment temperature [°C]

Protection Level/Class

CEM

Body material

Switching statusfunction indication LED

Connection

DC PNP

normal open

10...30 DC

200

impulses

yes

no

< 1,5

< 10 (24 V)

1,5 ± 10 %

0...1,2

-10...10

< 15

Steel = 1 / V2A (303) about 0,7 / brass about 0,4 / aluminium about 0,3 /copper about 0,2

-25...70

IP 67

EN 60947-5-2; EN 55011 classa B

Use: stainless steel; active face: PBT

Red

PVC cable / 2 m; 3 x 0,14 mm2

EB31,5-BPKG/2MMetal threading M8 x 1

Connection cableSwitching distance

1,5mm [b]connectable

Connection diagramColour of conduction wiresBK blackBN brownBU blue

Accessories 2 lock nuts

Inductive position sensors

IE5348

- Sensor S1 -

Page 23: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

23

Operation voltage [V]

Current flow [mA]

Short circuit protection

Polarity inversion protection

Overload resistance

Voltage drop [V]

Absorbed current [mA]

Effective switching distance [mm]

Work distance [mm]

Drift from switching point [% / Sr]

Hysteresis [% / Sr]

Switching frequency [Hz]

Correction factors

Environment temperature [°C]

Protection Level/Class

CEM

Body material

Connection

10...36 DC

150

impulses

si

si

< 2,5

< 15 (24 V)

5,5 ± 10 %

0...4,45

-10...10

1...15

800

Steel = 1 / V2A (303) about 0,7 / brass about 0,4 / aluminium about 0,3 / copper about 0,2

10...50

IP 67, III

EN 60947-5-2; EN 55011 class B

brass; Optalloy finish; PBT (Pocan)

PVC cable / 2 m; 3 x 0,14 mm2

IFB35,5-BPKGMetal threading

M12 x 1Connection cable

Switching distance 5,5mm[nb]

not connectable

Connection diagramColour of conduction wiresBK blackBN brownBU blue

Accessories 2 lock nuts

Inductive position sensors

IF6014

Electric modelOutput function

DC PNPUsually opened

- Sensors S2-S4 -

Page 24: COMPACT HSK E 32 6,5 kW 16/32 - S.30.016 6,5 ... - ketele.com freesmachines/Manuals/Umbra_S300016... · • Tool locking Automatic mechanic • Tool ejection standard pneumatic cylinder

24

Operation voltage [V]

Current flow [mA]

Short circuit protection

Polarity inversion protection

Overload resistance

Voltage drop [V]

Absorbed current [mA]

Effective switching distance [mm]

Work distance [mm]

Drift from switching point [% / Sr]

Hysteresis [% / Sr]

Switching frequency [Hz]

Correction factors

Environment temperature [°C]

Protection Level/Class

CEM

Body material

Switching status function indication LED

Connection

10...36 DC

150

impulses

yes

yes

< 2,5

< 15

5,5 ± 10 %

0...4,45

-10...10

1...15

800

Steel = 1 / V2A (303) about 0,7 / brass about 0,5 / aluminium about 0,4 / copper about 0,3

10...50

IP 67, III

EN 60947-5-2; EN 55011 class B

brass; Optalloy finish; PBT (Pocan)

PVC cable / 2 m; 3 x 0,14 mm2

IFB35,5-APKGMetal threading

M12 x 1Connection cable

Switching distance 5,5mm[nb]

not connectable

Schema di collegamentoColori dei fili conduttoriBK neroBN marroneBU blu22

Inductive position sensors

IF6024

Electric modelOutput function

DC PNPUsually opened

- Sensore S3 -