www.jumag.de

COMPACT INFORMATIONSTEAM BOILER WATER SUPPLY MODULES BLOW DOWN VESSEL COMPACT STEAM SYSTEM

A class of its own

JUMAGSTEAM BOILER

OIL OR GAS FIRED STEAM BOILER

Simple Boiler class III (P*V<1.000) after DGRL 97/24/EC

Approval- and supervision-free in Germany and many other countries

The better boiler functionality JUMAG boiler work without maintenance

intensive coil and piston pump

Depending on the water level the internal centrifugal pump refills the supply water via the JUMAG Economiser

Multi-duct flue gas control transfers heat from the flue gas to the water via the evaporating system

The very low exhaust temperature is a significant proof for the very high JUMAG efficiency up to >100%

JUMAG STEAM BOILER DG560

A class of its own• Steam within 5 to 8 minutes• Best saturated steam quality• Oil or gas fired by standard burner

STEAM PRESSURE CONTROLLED BURNER (MODULATING MODUS IN GAS OPERATION)

EASY AND INTUITIVE GRAFIC-TOUCHSCREEN

SWITCH CABINET IN DURABLE DESIGN

SELF-MONITORING PLC

INTEGREATED LOW-MAINTENANCE CENTRIFUGAL PUMP

INDUCTIVE WATER LEVEL CONTROL

QUICK-AND-EASY FUEL CHANGE POSSIBLE

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A clAss of its own – JUMAG stEAM BoilER

OIL OR GAS FIRED STEAM BOILER

Very high operational safety and economic

Parallel connection of several steam boiler possible

Partial and multi redundancy possible through modular steam plant concept

The better evaporating system Double walled mini-waterspace boiler

Wall thickness up to 8 mm

Very robust and durable

Very high energy storage capacity

The JUMAG Evaporating System – proven for 40 years

STATE-OF-THE-ART REPLACEABLE STANDARD BURNER

VERY HIGH STEAM QUALITY WITH VERY LITTLE WATER

CARRIED ALONG

VERY HIGH ENERGY EFFICIENCY (UP TO 97%) THROUGH FIRST

JUMAG ECONOMISER

MANY SURFACES AND COMPONENTS IN STAINLESS-STEEL DESIGN

EFFICIENCY >100% POSSIBLE THROUGH OPTIONAL

JUMAG DOWNSTREAM ECONOMISER (NOT SHOWN)

AUTOMATIC BLOW-DOWN AND DESALINATION

VERY ROBUST AND DURABLE MINI-WATERSPACE

EVAPORATION SYSTEM

• vertical evaporation system• without coil / with centrifugal pump• particularly low-maintenance and energy-efficient

ILLUSTRATION SHOWS EXAMPLE CONFIGURATION

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WATER SUPPLY MODULE / BLOW DOWN VESSEL

Energy recovery Full use of the condensate energy by return

below the water surface

Full use of vapors for feed water pre-heating by internal heat exchanger inside the feed water tank

Full use of residual energy from blow down water, desalination and first condensate for soft water pre-heating by internal heat exchanger inside blow down vessel

Dosage solution savings Savings by higher feed water temperature

Savings by upstream partial degassing by integrated water pre-heating

Savings by optional full degassing and pressure control

Compact, simple and robust Mostly stainless-steel materials and surfaces

Feed water tank design with stable square tube set-up frame or wall mount

Alignment of all components for water preparation and blow down under feed water tank possible (depending to plant concept)

Blow down vessel also works as feed water tank overflow

A class of its own• Supply water preparation with energy saving effects• Dosage solution savings possible • Safe blow down and desalination• Energy recovery of residual energy

SAFE BLOW DOWN BY DIMENSIONING (WITH VOLUME INCREASE FOR MULTIPLE STEAM UNITS)

LOW NOISE FEED WATER PRE-HEATING BY SPECIAL DESIGN INJECTION PIPE

NO CONNECTION POINTS AN THE TOP (FOR PLACE SAVING INSTALLATION)

BLOW DOWN VESSEL WITH OPTIONAL INTERNAL RESIDUAL ENERGY RECOVERY

ROBUST AND DURABLE STAINLESS-STEEL DESIGN

MINERAL WOOL INSULATION UNDER STAINLESS-STEEL SHELL

JUMAG DOSING SOLUTION FOR ALL APPLICATION

SOFT WATER PRE-HEATING BY INTEGREATED UPSTREAM HEAT EXCHANGER

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A clAss of its own – JUMAG stEAM BoilER

WATER SUPPLY MODULE / BLOW DOWN VESSEL

CONDENSATE RETURN BELOW WATER SURFACE WITH SPECIAL

DESIGN INJECTION PIPE

DOSING PUMP INSTALLED AND CONNECTED TO PLC

CUSTOMIZED SOFTENING PLANT

BREAK-PROOF WATER LEVEL INDICATOR

VENTILATION, CONDENSATE RETURN, FEED WATER PRE-

HEATING AND SAMPLE CONNECTION EASELY ACCESSIBLE ON ONE SIDE

Water supply module design Durable by stainless-steel design

Mineral wool insulation below stainless steel surface

Feed water tank with internal upstream heat exchanger, water level control, thermal sensor, cleaning opening

Break-proof water level indicator

Condensate return below water surface with special design injection pipe

Connection for feed water sample

Customized softening plant optionally

Dosage station and JUMAG dosage solution

Blow down vessel design Durable by stainless-steel design

Internal stainless steel tube bundle heat exchanger for pre-heating soft water or VE water

Break-proof water level indicator

Ventilation connection, blow down feed, sewage connection, soft water in- and output

Volume increase for multiple steam units optionally

Temperature controlled cold water supply for safe sewage removal

Safe blow down by right dimensioning for all JUMAG boiler

(partly optional)

ILLUSTRATION SHOWS EXAMPLE CONFIGURATION

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A class of its own• Quick and easy transport and installation• Simple easy and accessible medium connection points• Compact and modular design• Installation with JUMAG-Standard

COMPACT STEAM SYSTEM

Compact and modular design Quick and easy transport, installation

and commissioning

Multiple steam units prepared for quick remounting with customized connection piping

Clearly defined interfaces Very low planning and engineering effort

Very low planning risk

“Plug & Steam”

Very high operational safety and economic

Ready for medium connection

Small KDA surcharge mostly cheaper than installation on site

All installation works with JUMAG-Standard

WATER SUPPLY MODULE WITH FEED WATER PRE-HEATING, CONDENSATE RETURN BELOW WATER SURFACE AND INTERNAL ENERGY RECOVERY FOR SOFT WATER PRE-HEATING

BLOW DOWN VESSEL WITH OPTIONAL INTERNAL RESIDUAL ENERGY RECOVERY

CUSTOMIZED SOFTENING PLANT WITH UPSTREAM RAW WATER INLET MODULE

ALL NECESSARY STEAM PLANT COMPONENTS SPACE-SAVING ON ONE BASE SKID INSTALLED

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A clAss of its own – JUMAG stEAM BoilER

COMPACT STEAM SYSTEM

DOSING PUMP AND JUMAG DOSING SOLUTION FOR ALL APPLICATION

SAMPLING COOLER

STEAM BOILER WITH JUMAG DOWNSTREAM ECONOMISER

(DEPEND ING TO APPLICATION)

COMPLETE INSTALLED STEAM POWERED FEED WATER PRE-HEATING (OPTIONALLY WITH PRESSURE

CONTROLE AND JUMAG PRESSUR DEGASSING)

BY FORKLIFTER MOVABLE BASE SKID

EXPANDABLE BY ADDITIONAL BOILER

Modular design of multiple steam units

ILLUSTRATION SHOWS EXAMPLE CONFIGURATION AND CUSTOMIZED OPTIONS

JUMAG Downstream Economiser space-saving on base skid installed

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TECHNICAL DATA STEAM BOILER DG

DIMENSIONS STEAM BOILER

TECHNICAL DATA STEAM BOILER DG

All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.

BOILER TYPE DG160 DG260 DG360 DG460 DG560

Charging height A 1,130 mm 1,368 mm 1,568 mm 1,565 mm

Total height B* 1,521 mm 1,764 mm 2,049 mm 2,044 mm 2,142 mm

Total width C 815 mm 829 mm 936 mm

Total depth D 1,411 mm 1,631 mm 1,756 mm

Height E* exit blow down line 235 mm 250 mm

Height F* exit flue gas 795 mm 1,437 mm

Connection flue gas system connection piece (inner diameter) 146 mm 301 mm

Net weight 580 kg 700 kg 800 kg 1,200 kg 1,300 kg

* On site demounting of boiler feet can reduce B about approx, 100 mm (forklifter transport restricted afterwards).All figures are to be understood as approximate data, Please see our technical documentation for detailed information.

BOILER TYPE DG160 DG260 DG360 DG460 DG560

Steam output up to 160 kg/h (2.6 kg/Min.)

260 kg/h (4.3 kg/Min.)

360 kg/h (6.0 kg/Min.)

460 kg/h (7.6 kg/Min.)

560 kg/h (9.3 kg/Min.)

Heat load 110 kW 175 kW 245 kW 315 kW 400 kW

Heat output 105 kW 170 kW 235 kW 300 kW 380 kW

Max. operating pressure 13 barg (safety valve)

Max. working pressure 6 to 11 barg (lower pressure possible by JUMAG pressure reduction system)

Heat up time in minutes 5 8

Max. oil throughput (11.8 kWh/kg) 9.3 kg/h 14.8 kg/h 20.7 kg/h 26.7 kg/h 33.9 kg/h

Max. gas flow rate (10.35 kWh/m3) 10.6 m3/h 16.9 m3/h 23.7 m3/h 30.4 m3/h 38.6 m3/h

Power supply 400 V / 50 Hz

Power supply value 2.4 kW 3.2 kW 3.2 kW 4.0 kW 4.0 kW

All figures are to be understood as approximate data according to standard configuration. Please see our technical documentation for detailed information.

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A clAss of its own – JUMAG stEAM BoilER

TECHNICAL DATA STEAM BOILER DG

Height can be reduced by up to 100 mm on request.

Forklift transport will then be limited.

CONNECTIONS

Steam valve

Flange DIN 2633 DG 160 / 260 / 360: DN 20

DG 460 / 560: DN 25

Safety valve

Flange DIN 2633 DG 160 / 260 / 36: DN 25

DG 460 / 560: DN 32

Feed pump

1" inner thread

Blow-off pipe

3/4" inner thread

DIMENSIONS MINIMUM DISTANCES

For more information, see www.jumag.de

All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.

B

F A

D

318 235

C

A

E

min. 500

min. 250

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TECHNICAL DATA WATER SUPPLY MODULE / FEED WATER VESSEL

TYPE SWG 220 SWG 330 SWG 570 SWG 860 SWG 1140

Width A 1,150 mm 1,650 mm 1,150 mm 1,650 mm 2,150 mm

Depth B 645 mm 965 mm

Height C (adjustable)

2,000 mm (2,000 mm)

2,400 mm (2,000 mm)

Volume 220 l 330 l 570 l 860 l 1,140 l

Net weight 155 kg 180 kg 230 kg 265 kg 300 kg

Fresh water supply ½“

Boiler feed water 2“ 2 ½“

Ventilation hookup 2“ 2 ½“

Overflow / drainage 1“

Condensate return 1“

Steam nozzle 1“

DIMENSIONS DATA WATER SUPPLY MODULE / FEED WATER VESSEL

All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.

A

A

B

C

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A clAss of its own – JUMAG stEAM BoilER

TECHNICAL DATA BLOW DOWN VESSEL

TYPE Blow down vessel without increase

Blow down vessel with increase

Width A 597 mm

Depth B 659 mm

Height C 1,160 mm 1,681 mm

Volume 150 l 200 l

Net weight without heat recovery 65 kg 82 kg

Net weight with heat recovery 90 kg 107 kg

Blow down feed 1“

Drain 1“

Ventilation hookup 2“ 3“

Fresh water connections ½“

Connection overflow feed water vessel 1“

DIMENSIONS BLOW DOWN VESSEL

All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.

B

0498

A

C

C

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Jumag Dampferzeuger GmbHBadener Straße 8aD-69493 Hirschberg

Phone +49 (0) 6201 - 84603-0Telefax +49 (0) 6201 - 84603-15E-Mail info@jumag.de

www.jumag.de EN-10/2015

STEAM BOILER WATER PREPARATION CONDENSATE COLLECTION TANK STAINLESS-STEEL CHIMNEY STEAM PLANT ACCESSORIES

A class of its own

JUMAGSTEAM BOILER