Compact I/O ModulesXIO Family

Technical Overview Presentation

2

XIO Compact I/O Family Features

• XIO Compact I/O are distributed I/O for use with the Honeywell XL5000 product line.- Additional I/O for XL50 or XL500 controllers

- Easy installation via LNS Plug-in

- Small profile allows for installation in otherwise hard to reach areas

• The XIO Compact I/O family fills out Honeywell’s already robust distributed I/O offering- XIO Compact I/O

- XFL Distributed I/O

- XFC Smart I/O

OS Number Applications

XIO-10DI 10 Digital Inputs

XIO-4DI 4 Digital Inputs

XIO-4DO 4 Digital Outputs

XIO-8AI 8 Analog Inputs

XIO-4NTC 4 20KΩ NTC Inputs

XIO-4PT1000 4 Platinum 1000 Inputs

XIO-4AO 4 Analog Outputs

XIO-10HUB Hub expander module

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XIO Compact I/O

• Easy installation - DIN rail mounting

- Only 2 twisted pair wires for up to 15 modules. Run 24VAC and Lon Network cable to first module then link 14 more to the first

• Easy to expand - Pick and chose the right number of I/O for each job. No longer have unused I/O on the

job

• Eye-pleasing form factor - No complex buttons or switches

• Compact - Very small profile. Install in places other modules couldn’t fit

• Save time and money- No need to run extra wire for 24VAC and Lon network saves labor time and wire costs

• Range of input and output types and sensors- 8 Modules: DI, DO, AI, AO and a HUB expander module

The XIO Compact I/O offers these distinguishable features:

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Nomenclature

XIO - 8AI

Input/Output TypeDI = Digital InputDO = Digital OutputAO = Analog OutputAI = Analog InputNTC = Specific 20KΩ NTC Analog InputPT1000 = Specific Platinum 1000 Analog InputHUB = Free Contacts

Number of Inputs/Outputs4 = 4 total inputs or outputs8 = 8 total inputs or outputs10 = 10 total inputs or outputs

Family DesignationXIO = Compact I/O

Compact I/O ModulesXIO Family

Module Descriptions

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XIO-10DI

• LON module with 10 digital inputs • Record the status of potential free

switches (dry contacts)- electronic limit switches at vent valves or

auxiliary contacts at power contactors

- record counted measurands at counters with contactor.

• Terminals 1 - 10 and the C (common) input contacts can be connected to potential free switches (dry contacts)

• States and counted measurands are read out by standard network variables and bound to XL500 or XL50 controllers

• Configuration is done by LNS® Plug-in

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XIO-4DI

• LON module with 4 digital inputs • Record the status of potential free

switches (dry contacts)- electronic limit switches at vent valves or

auxiliary contacts at power contactors

- record counted measurands at counters with contactor.

• Terminals 1 - 4 and C (common) input contacts can be connected to potential free switches (dry contacts)

• States and counted measurands are read out by standard network variables and bound to XL500 or XL50 controllers

• Configuration is done by LNS® Plug-in

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XIO-4DO

• LON module with 4 digital outputs• Switch electrical components

- motors, contactors, lamps, blinds etc.

• Relays activated by standard network variables

• Manual control override function that is only activated in the "Configured Mode"

• Configuration is done by LNS® Plug-in

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XIO-8AI

• LON module with 8 configurable temperature or voltage analog inputs

• Record temperatures and voltages of passive and active sensors- electrical ventilation and mixing valves,

valve positions

• Different formats can be read out depending on the setting for each input, and bound to other LonMark® devices- Temperature, resistance, percentage and

voltage

• Supply voltage for active sensors can be provided by the module.

• Configuration is done by LNS® Plug-in

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XIO-4NTC

• LON module with 4 specific analog inputs for 20K NTC sensors

• Inputs can be scanned simultaneously by standard network variables, SNVT

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XIO-4PT1000

• LON module with 4 specific analog inputs for Platinum 1000 sensors

• Inputs can be scanned simultaneously by standard network variables, SNVT

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XIO-4AO

• LON module with 4 analog outputs• Outputs are activated proportionally

by the network variables, SNVTs• Provide a voltage between 0 and 10

Volts• Outputs can be set to a previously

defined value depending on a binary state

• Manual overrides included • Configuration is done by LNS® Plug-

in

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XIO-10HUB Extension Module

• Provides additional potential free contacts as supporting contacts to connect digital outputs, analog outputs, etc.

• Six contacts each are interconnected. • A maximum of 60 volts can be applied to the contacts. • The extension module can be used as a power on module

for bus connection, supply voltage and potential distribution.

Compact I/O ModulesXIO Family

Hardware Installation Procedures

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Installation

• Mounts on standard DIN rail-EN 50022 (1.38 x 0.3 in. [35 x 7.5 mm]), in.

• Power down the equipment. Mount the module on the DIN rail.

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Installation

• Plug in the terminal block for bus connection.

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Installation

• Prepare the cable for bus connection- Remove about 0.79 in. (2 cm) of the plastic cable sheath.

- Strip 0.2 in. (5 mm) insulation from each wire. Put a wire end sleeve on stranded wires.

- Insert the wire to the respective contact and secure it by screwing down the contact screw

- Maximum wire cross section of the 4 pole terminal block bus/main connection Maximum 16 AWG (1.5 mm2) single wire Maximum 18 AWG (1.0 mm2) stranded wire Wire diameter minimum 28 AWG (0.3 mm) up to 16 AWG (1.4 mm)

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Installation

• Prepare cable for module connections.- Strip the wires by 0.3 in. (7 mm). Put a wire end sleeve on stranded wires.

- Insert the wire into the respective module contact and secure it by screwing down the contact screw

- Maximum wire cross section of the module contacts Maximum 12 AWG (4.0 mm2) single wire Maximum 14 AWG (2.5 mm2) stranded wire Wire diameter: minimum 28 AWG (0.3 mm) up to maximum 10 AWG (2.7 mm).

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Installation

• Use the strapping plug to connect bus and supply voltage when the modules are mounted in series

• The maximum number of modules connected in series is 15 with each group needing an external power supply.

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Wiring Examples – XIO-10DI

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Wiring Examples – XIO-8AI

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Wiring Examples – XIO-10HUB

Compact I/O ModulesXIO Family

System Setup

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System Setup

• The XIO do not have processing power of their own and must be bound to one of the following controllers

XL50 XL500

XL500 Smart

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XL50

XL50

XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI

XIO-10DI XIO-10HUB

Lon Bus

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XL50

How many I/O can one XL50 support?

Best case:22 physical + 46 Remote IO mapped to NVs = 68

Practical number:22 physical + 18 Remote IO mapped to NVs = 40

This allows 28 NVs for scheduling, trending, and alarming

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XL500

XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI

XIO-10DI XIO-10HUB

XL500

Lon Bus

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XL500 Smart

XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI

XIO-10DI XIO-10HUB

XL500 Smart

Lon Bus

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How many I/O points can one XL500 or XL500 Smart support?

Best Case128 physical points + 253 pseudo points (Remote IO mapped to NVs) = 381 I/O points

Practical Number128 physical points + 62 pseudo points (Remote IO mapped to NVs) = 190 I/O points

Need to leave enough pseudo points (~190) for the XL500 application and for NVs mapping to XL10s. Common XL10 NV binding include schedules, setpoints or displaying values on MMI.

XL500 and XL500 Smart

Compact I/O ModulesXIO Family

Software Configuration Procedure

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Installation Guide

General

• Ensure that all active applications are closed. Also check the configurations of security tools for example firewalls (ZoneAlarm®, NortonSecurity®,  WinXP®) so, that WinSocket based communication over Ports with the POET® data server will be allowed.

• Program requirements have to checked before running installation of LON-PlugIns. Please preinstall programs and update all needed programs. 

• Ensure the sequence of installations, updates and patches.

Program                       Version            Note                Manufacturer

LNS-Version 3.08.05            (required) Echelon

LonMaker 3.10.52            (optional) Echelon

Care 5.01/7.01         (optional) Honeywell 

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Installation Guide

System requirements

• Make sure your operating system is supported. If supported also check the minimum required service pack.- Higher numbers of service packs supported, but lower versions are

not.

 Operating System     Service pack       Note .

WIN  NT 4.0               SP 6           (not recommended)      WIN  98 SE                                   (supported)WIN  2000                  SP 4           (supported)WIN  XP                     SP 2           (supported)WIN Server 2003                          (supported)

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Installation Guide

Installation process

• Download the Plug-ins here:- http://plugin.ge51.honeywell.de/

• Two installation packages are included. Depending on Microsoft’s Windows Installer® service.

• Honeywell US XIO-PlugIns.exe - (Plug-Ins + Windows Installer® 2.0) 

• Honeywell US XIO-PlugIns.msi - (Plug-Ins)

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Installation Guide

Windows Inst® service is installed and version is the same or higher as V 2.0.

• Select the software package with (.msi) extension and double click.

• Immediately the installation process of  LON-PlugIns will be started.

• Following the instructions of the slide titled Installation Modes

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Installation Guide

Windows Inst® service is NOT installed or version is lower than V 2.0.

• Select the software package with (.exe) extension and double click.

• The installation process of Windows Installer® service will begin first and the installation process of LON-Plug-Ins will be started afterwards.

• Following the instructions of the slide titled Installation Modes.

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Installation Guide

Installation modes

• During the installation process you have 3 choices of  installation modes- Standard

- Complete

- Customize

• Structure of directories, subdirectories and files will be installed - …\LonWorks\PlugIns\Honeywell US\XIO V 1.x\[PlugIns]

- …\LonWorks\PlugIns\Honeywell US\XIO V 1.x \SensorFiles\

- …\LonWorks\Import\Honeywell US\XIO\Version1\[Lon-Applications]

- …\LonWorks\types\User\Honeywell US\[FileSet]

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Installation Guide

Installation modes

• All LON-Plug-Ins will be copied into subdirectory- "...\LonWorks\PlugIns\Honeywell US\XIO V 1.x".

• All LON-applications will be copied into the subdirectory- "...\LonWorks\Import\Honeywell US\XIO\Version1" all LON-

applications

• A set of  4 or 5 files needed by each LON-application with- *.xfb           Typ: external interface- *.xfo           Typ: external interface- *.xif            Typ: external interface- *.nxe          Typ: application binary file- *.apb          Typ: application binary file         (optional)

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Installation Guide

Installation modes

• If you selected the customize mode, you can move the directories, subdirectories and files from its usual place.

• Recommendations: - Do not change the names and the positions of subdirectories.

- Use the subdirectories  „\PlugIns" and „\Import" as base directory entries

• To find the program group:- Start -> Programs ->  Honeywell US  -> XIO V 1.x -> Autoregister.exe

and Readme (#.#.#).rtf

- The "autoregister.exe" program includes the command line parameter [MODE_SILENT_REGISTER] will be started and register all LON-PlugIns.

• After refreshing system registry by Autoregister.exe the installation will be finished

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Installation Guide

Un-install

• Go to Control Panel• Select Add Remove Programs• Select entry „Honeywell XIO V 1.x " and push the „Add/Delete"

button.• The "autoregister.exe" program includes the command line

parameter • [MODE_SILENT_DEREGISTER] will be started and deregister all

LON-PlugIns by an "Exhaustive Mode". All device templates not used in a project will be deleted.

• The Following Subdirectories will not be deleted- " …\LonWorks\Import\Honeywell US\XIO\Version1\ “

- " …\LonWorks\types\User\Honeywell US\" including the resources

Compact I/O ModulesXIO Family

I/O Comparison and Selection Guide

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I/O Comparison

Compact I/O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Comments

XIO-4DI 4

Compact I/O are stand alone with one type of I/O on each module. You do not need to purchase separate pieces to make a working I/O module.

XIO-4DO 4

XIO-8AI 8

XIO-4AO 4

XIO-10DI 10

XIO-4PT1000 4

XIO-4NTC 4

XIO-10HUB Provides additional free contacts

Smart I/O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Comments

XFC3A06001 4 4 4 2 Smart I/O are stand alone.

Unlike the Compact I/O, the Smart I/O has multiple

types of I/O on each module. XFC3D06001 4 4 4 2

Distributed I/O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Comments

XFL521B 8 Compact I/O are not stand alone. They require multiple

pieces be put together to create a working I/O module. Please refer to the next slide

for what to purchase to create a complete I/O

module.

XFL522B 8

XFL523B 12

XFL524B 6

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XFL Distributed I/O Selection Guide

Select the type of I/O module you wish to use in the first column. Then follow that row to the right, anything that is marked is also needed to create a fully functional I/O module.

XFR522AManual Override Switches

for the XFL522B

XFR524AManual Override Switches

for the XFL522B

XSL513Terminal Block for XFL521B,

XFL522B, XFL523B

XSL514Terminal Block for

XFL524B

XSL511*Lon Network Interface

XFL521BAnalog Input Module

X X*

XFL 522BAnalog Output Module Optional if manual

override is desiredX X*

XFL523BDigital Input Module

X X*

XFL524BDigital Output Module Optional if manual

override is desiredX X*

*If more than one Distributed I/O module is linked together than only one XSL511 is needed for that groupingUp to 8 distributed I/O modules can be linked to one XSL511

Compact I/O ModulesXIO Family

Pricing

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Pricing

Compact I/O Trade Base Price

XIO-4DI $465

XIO-4DO $465

XIO-8AI $705

XIO-4AO $505

XIO-10DI $505

XIO-4PT1000 $490

XIO-4NTC $490

XIO-10HUB $75

Smart I/O Trade Base Price

XFC3A06001 $723.84

XFC3D06001 $774.33

Distributed I/O Trade Base Price

XFL521B $484.81

XFL522B $484.81

XFL523B $484.81

XFL524B $484.81

XFR522A $192.27

XFR524A $192.27

XSL 511 $85.44

XSL513 $161.75

XSL514 $161.75

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Price Per I/O

Compact I/O I/O Count Trade Base Price Price Per I/O

XIO-4DI 4 $465 $116.25

XIO-4DO 4 $465 $116.25

XIO-8AI 8 $705 $88.13

XIO-4AO 4 $505 $126.25

XIO-10DI 10 $505 $50.50

XIO-4PT1000 4 $490 $122.50

XIO-4NTC 4 $490 $122.50

XIO-10HUB Provides additional Free contacts and is not an I/O module

Smart I/O I/O Count Trade Base Price Price Per I/O

XFC3A06001 14 $723.84 $51.70

XFC3D06001 14 $774.33 $55.31

Distributed I/O I/O Count Trade Base Price**Price includes Subbase and Network Card

Price Per I/O

XFL521B 8 $732.00 $91.50

XFL522B 8 $732.00 $91.50

XFL523B 12 $732.00 $61.00

XFL524B 6 $732.00 $122.00

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Compact I/O ModulesXIO Family

Operation with WEBs

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Honeywell WEBS

• Currently XIO is only available to be programmed with CARE through LNS Plug-in.

• Workbench Wizard and .lmnl files will be introduced shortly to configure with WEBs more easily

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XIO Compact I/O Family Features

OS Number Applications

XIO-10DI 10 Digital Inputs

XIO-4DI 4 Digital Inputs

XIO-4DO 4 Digital Outputs

XIO-8AI 8 Analog Inputs

XIO-4NTC 4 20KΩ NTC Inputs

XIO-4PT1000 4 Platinum 1000 Inputs

XIO-4AO 4 Analog Outputs

XIO-10HUB Hub expander module

• XIO Compact I/O are distributed I/O for use with Honeywell XL5000 or Honeywell WEBs product lines.- Additional I/O for XL50, XL500 or WEBs

controllers- Easy programming via LNS Plug-in with Care

or WEBs Wizard- Small profile allows for installation in

otherwise hard to reach areas

• The XIO Compact I/O family fills out Honeywell’s already robust distributed I/O offering- XIO Compact I/O

- XFL Distributed I/O

- XFC Smart I/O

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System Setup

• The XIO do not have processing power of their own and must be bound to one of the following controllers

XL50 XL500

XL500 SmartWEBs

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WEBs Controller

XIO-4AO XIO-4DI XIO-4DO XIO-4NTC XIO-4PT1000 XIO-8AI

XIO-10DI XIO-10HUB

Lon Bus

WEBs

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