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Compact Operating Instructions

MOVIMOT® MM..D with AS-Interfaceand AC Motor DRS/DRE/DRP

Edition 04/2010 16951611/ EN

SEW-EURODRIVE—Driving the world

Contents

Contents1 General Information ............................................................................................ 5

1.1 Scope of this documentation....................................................................... 51.2 Structure of the safety notes ....................................................................... 5

2 Safety Notes ........................................................................................................ 62.1 General ....................................................................................................... 62.2 Target group ............................................................................................... 62.3 Designated use ........................................................................................... 62.4 Other applicable documentation ................................................................. 72.5 Transportation, storage............................................................................... 72.6 Installation................................................................................................... 72.7 Electrical connection ................................................................................... 82.8 Safe disconnection...................................................................................... 82.9 Operation .................................................................................................... 8

3 Type Designations .............................................................................................. 93.1 Sample motor nameplate............................................................................ 93.2 Sample inverter nameplate ....................................................................... 103.3 Unit identification....................................................................................... 103.4 AS-Interface option nameplate (example) ................................................ 103.5 "Mounting close to the motor" design ....................................................... 11

4 Mechanical Installation..................................................................................... 124.1 MOVIMOT® gearmotor ............................................................................. 124.2 Installing the MOVIMOT® inverter close to the motor ............................... 144.3 Tightening torques .................................................................................... 15

5 Electrical Installation ........................................................................................ 175.1 Installation instructions.............................................................................. 175.2 Connecting MOVIMOT® MM../AVSK (connection option A) ..................... 215.3 Connecting MOVIMOT® MM../AZSK (connection option B) ..................... 225.4 Connecting MOVIMOT® MM../AND3/AZSK (connection option C) .......... 235.5 Connecting MOVIMOT® MM../AZZK (connection option D1 / D2)............ 245.6 Connecting MOVIMOT® MM../AND3/AZZK (connection option D3 / D4) . 255.7 Connection between MOVIMOT® and motor, mounted close to motor .... 265.8 PC connection........................................................................................... 28

6 MOVIMOT® with Binary Slave – Startup in "Easy" Mode .............................. 296.1 Important notes on startup ........................................................................ 296.2 Description of the controls ........................................................................ 306.3 Description of DIP switches S1................................................................. 326.4 Description of DIP switches S2................................................................. 346.5 Startup procedure ..................................................................................... 376.6 Supplementary notes for installation close to the motor .......................... 45

Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface and AC Motor DRS/DRE/DRP
3

4

Contents

7 Operation ........................................................................................................... 477.1 Operating display ...................................................................................... 47

8 Service ............................................................................................................... 508.1 Status and error display ............................................................................ 508.2 Replacing units ......................................................................................... 55

9 Declaration of Conformity ................................................................................ 56

Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface and A
C Motor DRS/DRE/DRP

1Scope of this documentationGeneral Information

MOVIMOT¬Æ MM..D with AS-Interface and AC Motor DRS/DRE/DRP1 General Information1.1 Scope of this documentation

This documentation contains the general safety notes and selected informationregarding MOVIMOT® MM..D with AS-Interface and AC motor DRS/DRE/DRP.

• Please note that this documentation does not replace the detailed operatinginstructions.

• Read the detailed operating instructions before you start working with MOVIMOT®

MM..D.

• Observe the information, instructions and notes in the detailed operating instructionsand the "AC Motors DR.71-225, 315" operating instructions. This is essential forfault-free operation of MOVIMOT® MM..D and fulfillment of any rights to claim underguarantee.

• The enclosed CD or DVD contains PDF files of the additional operating instructionsas well as further MOVIMOT® MM..D documentation.

• All SEW-EURODRIVE’s technical documentation is available for download in PDFformat from the SEW-EURODRIVE website: www.sew-eurodrive.de.

1.2 Structure of the safety notesThe safety notes in these operating instructions are designed as follows:

Pictogram SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences if disre-garded

Example:

General danger

Specific danger,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-ronment

INFORMA-TION

Useful information or tip.Simplifies the handling of the drive system.

5

6

2 eneralafety Notes

2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved. Make sure that persons responsible for the plant and its operation, as well aspersons who work independently on the unit, have read through the operating instruc-tions carefully and understood them. If you are unclear about any of the information inthis documentation, please contact SEW-EURODRIVE.

2.1 GeneralNever install or start up damaged products. Submit a complaint to the shipping companyimmediately in the event of damage.

During operation, MOVIMOT® drives can have live, bare and movable or rotating partsas well as hot surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property. Refer to thedocumentation for additional information.

2.2 Target groupOnly qualified electricians are authorized to install, startup or service the units orcorrect unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 andIEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar withinstallation, assembly, startup and operation of the product who possess the necessaryqualifications.

Any activities regarding transportation, storage, operation, and disposal must be carriedout by persons who have been instructed appropriately.

2.3 Designated useMOVIMOT® inverters are components intended for installation in electrical systems ormachines.

In case of installation in machines, startup of the MOVIMOT® inverters (i.e. start ofdesignated operation) is prohibited until it is determined that the machine meets therequirements stipulated in the EC Directive 2006/42/EC (machine guideline).

Startup (i.e. the start of designated use) is only permitted under observance of the EMCdirective 2004/108/EC.

MOVIMOT® inverters comply with the regulations of the Low Voltage Directive 2006/95/EC. The standards given in the declaration of conformity are used for the MOVIMOT®

inverter.

You must observe the technical data and information on the connection requirementsas provided on the nameplate and in the documentation.

2.3.1 Safety functionsThe MOVIMOT® inverter must not perform safety functions unless these functions aredescribed and expressly permitted.

GS


2Other applicable documentationSafety Notes

2.3.2 Hoist applicationsYou have to observe the specific configuration and the settings for hoist applications forMOVIMOT® inverters to be used in hoist applications.

MOVIMOT® inverters must not be used as a safety device in hoist applications.

2.4 Other applicable documentationNote also the following documentation:

• "DR.71-225, 315 AC Motors" operating instructions

2.5 Transportation, storageYou must observe the notes on transportation, storage and proper handling. Complywith the requirements for climatic conditions stated in the "Technical Data" chapter.Tighten installed eyebolts securely. They are designed for the weight of the MOVIMOT®

drive. Do not attach any additional loads. Use suitable, sufficiently rated handlingequipment (e.g. rope guides) if required.

2.6 InstallationThe units must be installed and cooled according to the regulations and specificationsin the corresponding documentation.

Protect the MOVIMOT® inverters from improper strain.

The following applications are prohibited unless the unit is explicitly designed for suchuse:

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications with strong mechanical oscillation and impactloads; see chapter "Technical Data".

7

8

2 lectrical connectionafety Notes

2.7 Electrical connectionObserve the applicable national accident prevention guidelines when working on liveMOVIMOT® drive inverters (e.g. BGV A3).

Perform electrical installation according to the pertinent regulations (e.g. cable crosssections, fusing, protective conductor connection). For any additional information, referto the applicable documentation.

You will find notes on EMC-compliant installation, such as shielding, grounding,arrangement of filters and routing of lines, in the documentation of the MOVIMOT®

inverter. The manufacturer of the system or machine is responsible for maintaining thelimits established by EMC legislation.

Protective measures and protection devices must comply with the regulations in force(e.g. EN 60204 or EN 61800-5-1).

A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required forMOVIMOT® drives prior to startup in order to ensure the insulation.

2.8 Safe disconnectionMOVIMOT® inverters meet all requirements for safe disconnection of power andelectronic connections in accordance with EN 61800-5-1. All connected circuits mustalso satisfy the requirements for safe disconnection.

2.9 OperationSystems with integrated MOVIMOT® inverters must be equipped with additionalmonitoring and protection devices according to the applicable safety guidelines, such asthe law governing technical equipment, accident prevention regulations, etc. Additionalprotective measures may be necessary for applications with increased potential risk.

Do not touch live components and power connections immediately after separation ofthe MOVIMOT® inverter from the supply voltage because there may still be somecharged capacitors. Wait at least for 1 minute after having switched off the supplyvoltage.

As soon as supply voltages are present at the MOVIMOT® inverter, the terminal boxmust be closed (i.e. the MOVIMOT® inverter and, if applicable, the connector of thehybrid cable must be connected).

The fact that the status LED and other display elements are no longer illuminated doesnot indicate that the unit has been disconnected from the supply system and no longercarries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill.Eliminating the cause of the problem or performing a reset may result in the drive re-starting automatically. If, for safety reasons, this is not permitted for the driven machine,disconnect the unit from the supply system before correcting the error.

Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and ofexternal options, e.g. the heat sink of the braking resistor, can exceed 60 °C duringoperation!

ES


3Sample motor nameplateType Designations

3 Type Designations3.1 Sample motor nameplate

1685824651

RF 47 DRE 90L4 BE2/MM15/MO/AVSK

Plug connector for AS-Interface

Additional feature: inverter 1)

e.g. MLK30A

1) The nameplate only displays options installed at the factory.

MOVIMOT® inverter

Optional design motor (brake)

Size, number of poles on motor

Motor series

Gear unit size

Gear unit series

kW

kW

1883410

3~

Made in Germany

76646 Bruchsal/Germany

˚C

V BR

IP

kg

r/min

V Iso.Kl.

Hz

IM

I

A

Nm

eff %

Nm

Hz

Hz 50-60

CT TEFC

M.L.

RF47DRE90L4BE2/MM15/MO/AVSK

01.300123457.0002.06

1.5

16.22 166 54

1.5 50

85.2

02

M1

220..240

CLP CC VGB220 0.65I

13

31

380-500 155(F)3.5

50 1400/86 1:5

-20...40

9

10

3 ample inverter nameplateype Designations

3.2 Sample inverter nameplate

3.3 Unit identificationThe unit identification [1] on the top of the MOVIMOT® inverter provides informationabout the inverter type [2], inverter part number [3], unit power [4].

3.4 AS-Interface option nameplate (example)

1957927307

MM 15 D – 503 – 00

Design (00 = Standard)

Connection type (3 = 3-phase)

Supply voltage(50 = AC 380 – 500 V)(23 = AC 200 – 240 V)

Version D

Motor power (15 = 1.5 kW)

MOVIMOT® series

Status: 10 12 -- A -- -- 10 10 12 02 / 08 444

Typ MM15D-503-00Sach.Nr. 18215033Eingang / InputU=

f=I=

T= -30...40CI=3.5A AC 4.0A ACf=50...60HzD-76646 Bruchsal

MOVIMOTAntriebsumrichter P-Motor

P-Motor (S3/25%): 2.2kW / 3.3HP1.5kW / 2.0HP

Drive InverterUse 60/75°C copper wire only. Tighten terminals to 13,3in. - ibs.(1.5 Nm)Suitable for use on a circuit capable of delivering not more than 5000ms

Made in Germany2...120Hz3x0V...UInputU=3x380...500V AC

Ausgang / OutputSerien Nr.0886946

CH01

N2936

457916555

[2]

[4][3]

[1]

2354501899

[1] AS-interface option – unit designation[2] Part number[3] Connection type identification

[3][1][2]

ST


3"Mounting close to the motor" designType Designations

3.5 "Mounting close to the motor" designThe following illustration shows an example of the MOVIMOT® inverter mounted closeto the motor with corresponding nameplate and type designation:

9007200397896459

MM30D-503-00/0/P22A/RR4A/AVSK/APG4/MLK

Additional feature: inverter 1)

1) The nameplate only displays options installed at the factory.

Plug connector for the connection to the motor

Plug connector option

Terminal box design

Adapter for mounting close to the motor21 = Size 122 = Size 2

Connection type0 = � 1 = �

MOVIMOT® inverter

MM30D-503-00/0/P22A/RR4A/AVSK/APG4/MLK

11

12

4 OVIMOT® gearmotorechanical Installation

4 Mechanical Installation4.1 MOVIMOT® gearmotor4.1.1 Before you start

Only install the MOVIMOT® drive if:

• The entries on the nameplate of the drive match the voltage supply system.

• The drive is undamaged (no damage caused by transportation or storage).

• You are certain that the following requirements have been fulfilled:

– Ambient temperature corresponds to the specifications in chapter "TechnicalData". Note that the temperature range of the gear unit can also be restricted (seegear unit operating instructions).

– No oil, acid, gas, vapors, radiation, etc.

Installation tolerances

The following tables shows the permitted tolerances of the shaft ends and flanges of theMOVIMOT® drive.

Shaft end FlangesDiameter tolerance according to EN 50347• ISO j6 with Ø ≤ 26 mm• ISO k6 with Ø ≥ 38 mm up to ≤ 48 mm • ISO m6 at Ø ≥ 55 mm• Center bore in accordance with DIN 332,

shape DR..

Centering shoulder tolerance in accordance with EN 50347• ISO j6 with Ø ≤ 250 mm• ISO h6 with Ø ≥ 300 mm

MM


4MOVIMOT® gearmotorMechanical Installation

4.1.2 Installing MOVIMOT®

Observe the following notes for mounting the MOVIMOT® drive:

• Install/mount the MOVIMOT® drive only in the mounting position specified on themotor nameplate on a level, vibration-free, and torsionally rigid support structure.

• Clean the output shafts thoroughly to ensure they are free of anti-corrosion agents(use a commercially available solvent). Do not allow the solvent to penetrate thebearings and shaft seals – this could damage the material.

• Carefully align the MOVIMOT® inverter and the motor, to avoid placing anyunacceptable strain on the motor shafts (observe permissible overhung load andaxial load data!).

• Do not butt or hammer the shaft end.

• Use an appropriate cover to prevent objects or fluids from entering motors in verticalmounting positions.

• Ensure there is sufficient clearance around the unit to allow for adequate cooling.Furthermore, the unit must be positioned in such a way that it does not reuse the airwarmed by other devices.

• Balance components for subsequent mounting on the shaft with a half key (outputshafts are balanced with a half key).

• Existing condensation drain holes must be sealed with plastic plugs. They must notbe opened unless needed.

• Open condensation drain holes are not permitted. If condensation drain holes areopen, higher degrees of protection are no longer possible.

4.1.3 Installation in damp locations or in the openObserve the following notes for mounting the MOVIMOT® drive in damp areas or in theopen:

• Use suitable cable glands for the supply leads (use reducing adapters if necessary).

• Coat the threads of cable glands and filler plugs with sealing compound and tightenthem well; then coat them again.

• Seal the cable entries well.

• Clean the sealing faces of the MOVIMOT® inverter well before re-assembly.

• If the corrosion protection coating is damaged, restore the coating.

• Check enclosure according to nameplate.

NOTICEThe degree of protection specified in the technical data only applies if the MOVIMOT®

inverter is properly installed.

When the MOVIMOT® inverter is removed from the connection box, it might bedamaged by humidity or dust.• Protect the MOVIMOT® inverter when it is removed from the connection box.

13

14

4 stalling the MOVIMOT® inverter close to the motorechanical Installation

4.2 Installing the MOVIMOT® inverter close to the motorThe following figure shows the mounting dimensions for installing the MOVIMOT®

inverter close to the motor:

1143602059

Size Type A B

1 MM03D503-00 – MM15D-503-00MM03D233-00 – MM07D-233-00 140 mm 65 mm

2 / 2L MM22D503-00 – MM40D-503-00MM11D233-00 – MM22D-233-00 170 mm 65 mm

A

B

M6

M6

InM


4Tightening torquesMechanical Installation

4.3 Tightening torques4.3.1 MOVIMOT® inverter

Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) workingdiagonally across.

4.3.2 Screw plugsTighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).

4.3.3 Cable glandsIt is essential to observe the manufacturer's specifications for the cable glands.

4.3.4 Blanking plug cable entriesTighten blanking plug screws with 2.5 Nm (22 lb.in).

458577931

458570379

322777611

15

16

4 ightening torquesechanical Installation

4.3.5 Tightening torques for terminals

Use the following tightening torques for terminals during installation:

1143643275

[1][2] [3]

0.8 – 1.5 Nm (7 – 13 lb.in)1.2 – 1.6 Nm (11 – 14 lb.in)2.0 – 2.4 Nm (18 – 21 lb.in)

[3] [3][1] [2]

TM


5Installation instructionsElectrical Installation

5 Electrical Installation5.1 Installation instructions5.1.1 Connecting supply system leads

• The rated voltage and frequency of the MOVIMOT® inverter must correspond to thedata for the power supply system.

• Cable cross section: according to input current Iline for rated power (see chapter"Technical Data").

• Permitted line cross section of MOVIMOT® terminals:

• Permitted length of the conductor end sleeve: at least 8 mm

• Install line fuses at the beginning of the power supply cable behind supply busjunction, see chapter "Connecting MOVIMOT® MM../AVSK", F11/F12/F13. Use onlyD, D0 or NH fuses, or circuit breakers for F11, F12, F13. Select the fuse sizeaccording to the cable cross section.

• SEW-EURODRIVE recommends using earth-leakage monitors with pulse codemeasuring in voltage supply systems with a non-grounded star point (IT systems).Using such devices prevents the earth-leakage monitor mis-tripping due to theground capacitance of the inverter.

Field wiring power terminals 24 V AUX PWR terminals

("24V" / "� ")

1.0 mm2 - 4.0 mm2 (2 x 4.0 mm2) 0.2 mm2 – 2.5 mm2

AWG17 – AWG12 (2 x AWG12) AWG24 – AWG14• For single assignment:

Only connect single-wire conductors or flexible conductors with conductor end sleeve (DIN 46228 part 1, material E-CU) with or without insulating shrouds

• For double assignment:Only connect flexible conductors with conductor end sleeve (DIN 46228 part 1, material E-CU) without insulating shrouds

Control terminalsSingle-wire conductor(bare wire)

Flexible conductor

(bare litz wire)

Conductor with conductor end sleeve

without insulating shrouds

Conductor with conductor end sleeve

with insulating shrouds

0.5 mm2 – 1.0 mm2 0.5 mm2 – 0.75 mm2

AWG20 – AWG17 AWG20 – AWG19Only connect single-wire conductors or flexible conductors with or without conductor end sleeve (DIN 46228 part 1, material E-CU)

17

18

5 stallation instructionslectrical Installation

5.1.2 Earth-leakage circuit breakers

• Do not use a conventional earth-leakage circuit breaker as a protective device.Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA)are permitted as a protective device. During normal operation of MOVIMOT®

inverters, earth-leakage currents of > 3.5 mA can occur.

• SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers.However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec-tion against contact, observe the following note in accordance with EN 61800-5-1:

5.1.3 Input contactor• Only use a contactor of utilization category AC3 (EN 60947-4-1) as an input

contactor.

WARNINGWrong type of earth-leakage circuit breaker installed.

Severe or fatal injuries.

MOVIMOT® can cause direct current in the protective earth. In cases where an earth-leakage circuit breaker is used for protection against direct or indirect contact, onlyinstall a type B earth-leakage circuit breaker on the power supply end of theMOVIMOT® inverter.

NOTICE• Do not use the K11 input contactor (see wiring diagram (page 21)) for jog mode, but

only for switching the inverter on and off. For jog mode, use the the commands "CW/ Stop" or "CCW / Stop".

• Observe a minimum switch-off time of 2 s for the supply system contactor K11.

InE


5Installation instructionsElectrical Installation

5.1.4 Notes on PE connection

Earth-leakage currents ≥ 3.5 mA can occur during normal operation. To meet therequirements of EN 61800-5-1 observe the following note:

• Route a second PE conductor with the cross section of the supply system lead inparallel to the protective earth via separate terminals or use a copper protective earthconductor with a cross section of 10 mm2.

5.1.5 EMC-compliant installation

With respect to the EMC regulation, frequency inverters cannot be operated as stand-alone units. Regarding EMC, they can only be evaluated when they are integrated in adrive system. Conformity is declared for a described, CE-typical drive system. Theseoperating instructions contain further information.

DANGERIncorrect PE connection.

Death, severe injuries or damage to property from electric shock.• The permitted tightening torque for the screw fitting is 2.0 - 2.4 Nm (18 - 21 lb.in).• Observe the following notes regarding PE connection.

Prohibited assembly sequence Recommendation: Assembly with forked cable lugPermitted for all cross sections

Assembly with thick solid wirePermitted for cross sections up to max. 2.5 mm2

323042443 323034251 323038347

[1] Forked cable lug suitable for M5 PE screws

[1]

M5

2.5 mm²

M5

INFORMATION• This drive system is not designed for operation on a public low voltage supply

system that supplies residential areas.• This is a product with restricted availability in accordance with IEC 61800-3. It may

cause EMC interference. In this case, it is recommended for the operator to carryout suitable measures.

• For detailed information on EMC compliant installation, refer to the publication"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

19

20

5 stallation instructionslectrical Installation

5.1.6 Installation altitude above 1000 m above sea levelMOVIMOT® drives with supply voltages of 200 - 240 V or 380 - 500 V can be used ataltitudes above 1000 msl up to 4000 msl under the following conditions1) .

• The rated continuous power is reduced based on the reduced cooling above 1000 m(see chapter "Technical Data").

• Above 2000 m asl, the air and creeping distances are only sufficient for overvoltageclass 2. If the installation requires overvoltage class 3, you will have to installadditional external overvoltage protection to limit overvoltage peaks to 2.5 kV phase-to-phase and phase-to-ground.

• If safe electrical disconnection is required, it must be implemented outside the deviceat altitudes of 2000 msl (safe electrical disconnection in accordance with EN 61800-5-1).

• In installation altitudes between 2000 m to 4000 msl, the permitted rated powersupply voltages are reduced as follows:

– By 6 V per 100 m for MM..D-503-00

– By 3 V per 100 m for MM..D-233-00

5.1.7 UL-compliant installation (in preparation)• Use only copper cables with the temperature range 60/75 °C as connection lead:

• The permitted tightening torques for MOVIMOT® power terminals are: 1.5 Nm(13 lb.in).

• MOVIMOT® is suited for operation on voltage supply systems with grounded star (TNand TT systems) supplying a maximum current of AC 5000 A and a maximum ratedvoltage of AC 500 V. A UL-compliant use of MOVIMOT® requires the use of fuseswith a performance data not exceeding 35 A / 600 V.

1) The maximum altitude is limited by creeping distances and flameproof components such as capacitors.

INFORMATION• Only use certified units with a limited output voltage (Vmax = DC 30 V) and limited

output current (I ≤ 8 A) as an external DC 24 V voltage source.• The UL certification only applies for the operation on voltage supply systems with

voltages to ground of max. 300 V. The UL-certification does not apply to operationon voltage supply systems with a non-grounded star point (IT systems).

InE


5Connecting MOVIMOT® MM../AVSK (connection option A)Electrical Installation

5.2 Connecting MOVIMOT® MM../AVSK (connection option A)

The following figure shows the connection in MM../AVSK design:

9007200375636107

AVSK plug connector[1] X02:

M12 plug connector(plug, yellow)

1 AS-Interface + AS-Interface data cable +

20 V Reference potential AUX PWR

3 AS-Interface - AS-Interface data cable -

424 V 24 V supply (AUX PWR)

[2][3]

BW.. braking resistor (only for MOVIMOT® without mechanical brake)Plug connector for connecting the BEM option

M3~

L1L2L3PE

K11

F11/F12/F13

X1:

13

X1:

14

X1:

15

X1:

L1

X1:

L2

X1:

L3

RD WH

BE/BR

MM../AVSK

BU

X10

:1X

10:2

X10

:3

X02

BW [2]

[3]

4213

314

2

AS-Inteface +

AS-Interface -24 V

[1]

YE

X02

21

22

5 onnecting MOVIMOT® MM../AZSK (connection option B)lectrical Installation

5.3 Connecting MOVIMOT® MM../AZSK (connection option B)

The following figure shows the connection in MM../AZSK design:

1123005067

AZSK plug connector[1] X01:

M12 plug connector(plug, black)


2 N. C. Not connected


4 N.C. Not connected

[2] X02:M12 plug connector(plug, yellow)





[3] X03:M12 plug connector(socket, black)

1 VO24 24 V voltage supply for sensors

2 DI3 DI3 sensor input

3 VO� 0 V reference potential for sensors


5 PE PE

[4][5]


M3~

L1L2L3PE

K11

F11/F12/F13

X1:

13

X1:

14

X1:

15

X1:

L1

X1:

L2

X1:

L3

RD WH

BE/BR

MM../AZSK

BU

X10

:1X

10:2

X10

:3

BW [4]

[5]

4213

314

2

24V

4213

42133

14

2

AS-Inteface +

AS-Interface -24 V

DI3VO24

314

2

DI2

[1] [2] [3]

BK YE BK

VO

X02 X03X01

X02X03

X01

CE


5Connecting MOVIMOT® MM../AND3/AZSK (connection option C)Electrical Installation

5.4 Connecting MOVIMOT® MM../AND3/AZSK (connection option C)

The following figure shows the connection in MM../AND3/AZSK design:

9007200378853387

AZSK plug connector[1] X01:

M12 plug connector(plug, black)


2 N. C. Not connected

30V Reference potential AUX PWR







5 PE PE






AND3 plug connector[4] Plug connector AND3

(connector)1 N.C. Not connected (reserved for N)

2 L2 L2 power supply connection







� PE PE

0V

L3

N.C.

N.C.

N.C.

L1

3

1 2

4

24V 24V0V

3

1 2

4

[1]

3

1 2

4 3

1 2

4

[3]

AS-Interface +AS-Interface -

[4]

VO24VO

PEDI2

DI3

[2]

122 1

33 44

X02X03X01

YEBKBKX02X03X01

PEN.C.

L2N.C.

23

24

5 onnecting MOVIMOT® MM../AZZK (connection option D1 / D2)lectrical Installation

5.5 Connecting MOVIMOT® MM../AZZK (connection option D1 / D2)

The following figure shows the connection in MM../AZZK design:

9007201009159691

AZZK plug connector[1] X03:

M12 plug connector(socket, black)

1 VO24 24 V voltage supply for sensors2 N.C. Not connected3 VO� 0 V reference potential for sensors4 DI3 DI3 sensor input5 PE PE


1 VO24 24 V voltage supply for sensors2 N.C. Not connected3 VO� 0 V reference potential for sensors4 DI2 DI2 sensor input5 PE PE


1 AS-Interface + AS-Interface data cable +20 V Reference potential AUX PWR3 AS-Interface - AS-Interface data cable -424 V 24 V supply (AUX PWR)

[4][5]


M3~

L1L2L3PE

K11

F11/F12/F13

X1:

13

X1:

14

X1:

15

X1:

L1

X1:

L2

X1:

L3

RD WH

BE/BR

MM../AZZK

BU

X10

:1X

10:2

X10

:3

BW [4]

[5]

4213

4213 3

14

2

AS-Inteface +

AS-Interface -24 V

VO24

314

2

DI3

[3][1]

YEBK

VO

4213

VO24

314

2

DI2

[2]

BK

VO

X01X03 X02

X03 X02

X01

CE


5Connecting MOVIMOT® MM../AND3/AZZK (connection option D3 / D4)Electrical Installation

5.6 Connecting MOVIMOT® MM../AND3/AZZK (connection option D3 / D4)

The following figure shows the connection in MM../AND3/AZZK design:

18014399699839627

AZZK plug connector[1] X01:

M12 plug connector(socket, black)





5 PE PE






5 PE PE






AND3 plug connector[4] Plug connector AND3

(connector)1 N.C. Not connected (reserved for N)








� PE PE

0V

PEN.C.

L2N.C.

L3

N.C.

N.C.

N.C.

L1

24V

3

1 2

4 3

1 2

4

AS-Interface +AS-Interface -

[4]

VO24VO

PEDI3

122 1

33 44

VO24VO

PEDI2

122 1

33 44

[1] [3][2]X02X03X01

YEBKBKX02X03X01

25

26

5 onnection between MOVIMOT® and motor when mounted close to the lectrical Installation

5.7 Connection between MOVIMOT® and motor when mounted close to the motorIf the MOVIMOT® inverter is mounted close to the motor, the connection to the motor isrealized with a pre-fabricated cable (hybrid cable).

Use only hybrid cables from SEW-EURODRIVE to connect the MOVIMOT® inverter withthe motor.

There are the following connection options to the motor, depending on the hybrid cableused:

Type A1 A2 A3 A4MOVIMOT® APG4 APG4 APG4 APG4

Motor Cable gland/terminals

ASB4 APG4 ISU4

Hybrid cables 0 186 742 3 0 593 076 6 0 186 741 5 0 816 325 1 � for DR.630 816 326 X � for DR.71-DR.1320 593 278 5 � for DR.630 593 755 8 � for DR.71-DR.132

458666635

[1] Connection via terminals

A2

A3

ASB4

APG4

APG4

APG4

APG4

ISU4

A4

A1

APG4

[1]

CE


5Connection between MOVIMOT® and motor when mounted close to theElectrical Installation

5.7.1 Hybrid cable connection

The following tables shows the conductor assignment in hybrid cables with part number0 186 742 3 and the corresponding motor terminals of the DR motor:

The following figure shows the connection of the hybrid cable to the terminal box of theDR motor.

DR motor terminal Wire color/hybrid cable designationU1 Black/U1

V1 Black/V1

W1 Black/W1

4a Red/13

3a White/14

5a Blue/15

1b Black/1

2b Black/2

PE connection Green/yellow + shield end (internal shield)

1190807691

1

BK/2

BK/11b

2b

BU

RD

WH

a a a a a2 3 4 5

BK/W1U1 V1 W1

GNYEPE

BK/V1

BK/U1

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2� �

27

28

5 C connectionlectrical Installation

5.8 PC connectionMOVIMOT® drives are equipped with an X50 diagnostics interface (RJ10 plugconnector) for startup, configuration and service.

The diagnostics interface [1] is located on top of the MOVIMOT® inverter.

The diagnostics interface can be connected to a PC using one of the following options:

• USB11A with USB interface, part number 0 824 831 1

• UWS21B with serial interface RS-232, part number 1 820 456 2

Scope of delivery:

• Interface adapter

• Cable with RJ10 plug connector

• Interface cable USB (USB11A) or RS-232 (UWS21B)

458786059

MOVIMOT

PC +

MOVITOOLS

RS-232

RJ10

[1]

RJ10

USB

USB11A

UWS21B

®

®

WARNINGThe surfaces of MOVIMOT® and external options, e.g. braking resistor (especially theheat sink), can become very hot during operation.

Danger of burns.• Do not touch the MOVIMOT® drive and external options until they have cooled

down sufficiently.

PE


6Important notes on startupMOVIMOT® with Binary Slave – Startup in "Easy" Mode

6 MOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.1 Important notes on startup

NOTEWhen selecting "Easy", you start up MOVIMOT® using DIP switches S1, S2 andswitches f2, t1, quickly and easily.

DANGERBefore removing / fitting the MOVIMOT® inverter, you must disconnect it from thesupply system. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply.

Severe or fatal injuries from electric shock.• Disconnect the MOVIMOT® drive from the power supply using an appropriate

external disconnecting device and secure it against unintentional reconnection tothe voltage supply.

• Then wait at least for 1 minute.

WARNINGThe surfaces of MOVIMOT® and external options, e.g. braking resistor (especially theheat sink), can become very hot during operation.

Danger of burns.• Do not touch the MOVIMOT® drive and external options until they have cooled

down sufficiently.

INFORMATION• Remove paint protection cap from the status LED and the two AS-Interface LEDs

before startup.• Remove paint protection film from the nameplates before startup.• Check that all protective covers are installed correctly.• Observe a minimum switch-off time of 2 seconds for the mains contactor K11.


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30

6 escription of the controlsOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.2 Description of the controls6.2.1 Setpoint potentiometer f1

Use the f1 potentiometer to adjust setpoint f1.

Setpoint f1 is active when the AS-Interface bit DO2 "speed f2/sped f1" = "0".

6.2.2 Switch f2Use switch f2 to adjust setpoint f2.

Setpoint f2 is active when the AS-Interface bit DO2 "speed f2/speed f1" = "1".

6.2.3 Switch t1Use switch t1 to set the acceleration of the MOVIMOT® drive.

The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).

[1] Potentiometer setting 329413003

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

NOTICEThe degree of protection specified in the Technical Data chapter only applies if thescrew plugs of the setpoint potentiometer and the X50 diagnostic interface are installedcorrectly.

Missing or incorrectly installed screw plugs can damage the MOVIMOT® inverter.• Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.

Switch f2Detent setting 0 1 2 3 4 5 6 7 8 9 10

Setpoint f2 [Hz] 5 7 10 15 20 25 35 50 60 70 100

Minimum frequency [Hz]

2 5 7 10 12 15 20 25 30 35 40

34

56

78

Switch t1Detent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0,1 0,2 0,3 0,5 0,7 1 2 3 5 7 10

34

56

78

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6Description of the controlsMOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.2.4 DIP switches S1 and S2

DIP switch S1:

DIP switch S2:

626648587

S1 1 2 3 4 5 6 7 8Meaning Binary encoding

RS-485 unit address

Motorprotection

Motorpower rating

PWMfrequency

No-loaddamping

20 21 22 23

ON 1 1 1 1 OffMotor one

sizesmaller

Variable(16, 8, 4 kHz)

On

OFF 0 0 0 0 On Motor adjusted 4 kHz Off

S2 1 2 3 4 5 6 7 8Meaning Brake type Release

brakewithoutenable

Operating mode

Speedmonitoring

Binary encoding additional functions

20 21 22 23

ON Optional brake On V/f On 1 1 1 1

OFF Standard brake Off VFC Off 0 0 0 0

NOTICESet the DIP switches using suitable tools, e.g. a flat tip screwdriver with a blade width≤ 3 mm.

The force used for setting the DIP switches must not exceed 5 N.


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6 escription of DIP switches S1OVIMOT® with Binary Slave – Startup in "Easy" Mode

6.3 Description of DIP switches S16.3.1 DIP switches S1/1 – S1/4

RS-485 address of the MOVIMOT® inverterSet DIP switches S1/1 - S1/4 as follows for MOVIMOT® with AS-Interface:

6.3.2 DIP switch S1/5Motor protection switched on / offWhen MOVIMOT® is installed close to the motor, the motor protection function must bedeactivated.

To ensure that the motor is protected all the same, a TH (bimetallic thermostat) must beinstalled. The TH opens the sensor circuit when the rated response temperature isreached. SEW-EURODRIVE recommends to wire the TH via input DI2, see followingfigure.

• Input DI2 must be monitored by an external controller.

• As soon as input DI2 = "0", the external controller must switch off the drive (bit DO0and DO1 = "0").

337783947

1

ON

6 7 854321

ON

2

1130528523

TH

MOVIMOT®

24V

X

5:

2a,2

b

X5:

1a,1

b

AS

-X

6:

7

AS

+X

6:

8

X6

: 1

,2

X6

: 3

,4

X6

: 6

X6

: 5

V0

V0

24

DI2

DI3

INFORMATIONWhen mounted close to the motor, input DI2 is no longer available for connectingexternal sensors.

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6Description of DIP switches S1MOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.3.3 DIP switch S1/6

Lower motor power rating• When activated, this DIP switch enables MOVIMOT® to be assigned to a motor with

a lower power rating. The rated unit power is not affected.

• When a motor with a lower power rating is used, the overload capacity of the drivecan be increased because, from the perspective of the motor, MOVIMOT® is onepower rating too big. A higher current can be provided briefly, leading to highertorque ratings.

• The aim of this switch S1/6 is to achieve short-term utilization of the motor's peaktorque. The motor protection function is adjusted depending on the motor power andthe switch setting.

• Stall protection for the motor is not possible in this operating mode (S1/6 = "ON").

Power Motor type MOVIMOT® type230/400 V Motor in � connection Motor in � connection

[kW] 50 Hz1)

1) On request, SEW-EURODRIVE provides the motor assignment of motors with 230/400 V, 60 Hz or 266/460 V, 60 Hz.

S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON0.25 DFR63L4/.. - MM03D-503-00.. MM03D-503-00.. MM05D-503-00..0.37 DRS71S4/TH. MM03D-503-00.. MM05D-503-00.. MM05D-503-00.. MM07D-503-00..0.55 DRS71M4/.. MM05D-503-00.. MM07D-503-00.. MM07D-503-00.. MM11D-503-00..

0.75DRS80S4/..DRE80M4/..DRP90M4/..

MM07D-503-00.. MM11D-503-00.. MM11D-503-00.. MM15D-503-00..

1.1DRS80M4/..DRE90M4/..DRP90L4/..

MM11D-503-00.. MM15D-503-00.. MM15D-503-00.. MM22D-503-00..

1.5DRS90M4/..DRE90L4/..DRP100M4/..

MM15D-503-00.. MM22D-503-00.. MM22D-503-00.. MM30D-503-00..

2.2DRS90L4/..DRE100M4/..DRP100L4/..

MM22D-503-00.. MM30D-503-00.. MM30D-503-00.. MM40D-503-00..

3DRS100M4/..DRE100LC4/..DRP112M4/..

MM30D-503-00.. MM40D-503-00.. MM40D-503-00.. –

4DRS100LC4/..DRE132S4/..DRP132M4/..

MM40D-503-00.. – – –


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34



Setting the maximum PWM frequency• When DIP switch S1/7 is set to "OFF", the MOVIMOT® unit operates with 4 kHz

PWM frequency.

• When DIP switch S1/7 is set to "ON", the MOVIMOT® unit operates with a 16 kHzPWM frequency (low noise) and switches back in steps to lower switching frequen-cies depending on the heat sink temperature and the inverter load.

6.3.5 DIP switch S1/8No load vibration damping (S1/8 = "ON")When setting DIP switch S1/8 = "ON", this function reduces resonance during no-loadoperation.

6.4 Description of DIP switches S26.4.1 DIP switch S2/1

Brake type• When using the standard brake, the DIP switch 2/1 must be set to "OFF".

• When using the optional brake, the DIP switch 2/1 must be set to "ON".

Preferred brake voltage

Motor Standard brake [type] Optional brake [type]S2/1 = "OFF" S2/1 = "ON"

DR.63L4 BR03 –

DR.71S4 BE05 BE1

DR.71M4 BE1 BE05

DR.80S4 BE1 BE05

DRE80M4 BE1 BE05

DRS80M4 BE2 BE1

DRS90M4/DRE90M4 BE2 BE1

DRP90M4 BE1 BE2

DRE90L4 BE2 BE1

DRS90L4 BE5 BE2

DRS100M4 / DRE100M4 BE5 BE2

DRP100M4 BE2 BE5

DR.100LC4 BE5 BE2

DR.100L4 BE5 BE2

DRP112M4 BE5 BE11

DR.132S4 BE5 BE11

DRP132M4 BE5 BE11

MOVIMOT® type Preferred brake voltage

MOVIMOT® MM..D-503, size 1 (MM03.. to MM15..). 230 V

MOVIMOT® MM..D-503, size 2 (MM22.. to MM40..)120 V

MOVIMOT® MM..D-233, size 1 and 2 (MM03.. to MM40..)

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6Description of DIP switches S2MOVIMOT® with Binary Slave – Startup in "Easy" Mode


Brake release without enableWhen switch S2/2 is set to "ON", it is possible to release the brake even if there is nodrive enable.

This function is only available for brakemotors.

This function is not available in hoist operation.

Functional description

The brake can be released by setting the AS-Interface bit DO2 "speed f2/speed f1". Thefollowing conditions must be met:

To be able to release the brake without the drive being enabled, the AS-Interface bitDO3 "Reset/controller enable" must be set.

Setpoint selection Setpoints are selected depending on the AS-Interface bit DO2 "Speed f2/Speed f1".

Behavior if unit not ready

When a unit is not ready for operation, the brake is always applied, regardless of theposition of the AS-Interface bit DO2 "Speed f2/speed f1."

LED display The MOVIMOT® status LED flashes yellow at a fast rate (ton : toff = 100 ms : 300 ms) ifthe brake has been released for manual movement.

State of the AS-Interface bits

Enable status Fault status Brake function

DO0 (R)

DO1 (L)

DO2 (f2/f1)

DO3 (Reset/enable

"1""0"

"0""1"

"0" "1" Unit enabled No unit fault

Brake is controlled by MOVIMOT®, setpoint f1

"1""0"

"0""1"

"1" "1" Unit enabled No unit fault

Brake is controlled by MOVIMOT®, setpoint f2

"1""0"

"1""0"

"0" "1" Unit not enabled

No unit fault

Brake applied

"1" "1" "1" "1" Unit not enabled

No unit fault

Brake applied

"0" "0" "1" "1" Unit not enabled

No unit fault

Brake released for manual movement

All states possible Unit not enabled

Unit fault Brake applied

Enable status AS-Interface bit Active setpointUnit enabled DO2 = "0" Setpoint potentiometer f1 active

Unit enabled DO2 = "1" Setpoint potentiometer f2 active


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36



Operating mode• DIP switch S2/3 = "OFF": VFC operation for 4-pole motors

• DIP switch S2/3 = "ON": V/f operation reserved for special cases

6.4.4 DIP switch S2/4Speed monitoring• Speed monitoring (S2/4 = "ON") protects the drive when it is blocked.

• If the drive is operated at the current limit for longer than 1 second when speedmonitoring is active (S2/4 = "ON"), the MOVIMOT® inverter trips speed monitoring.The status LED of the MOVIMOT® inverter signalizes the error by slowly flashing red(error code 08). This error only occurs when the current limit has been reached forthe duration of the deceleration time.

6.4.5 DIP switches S2/5 – S2/8Additional functions• The binary coding of the DIP switches S2/5 - S2/8 allows for the activation of addi-

tional functions.

• Proceed as follows to activate possible additional functions:

• You find an overview and a description of the additional functions in the detailedoperating instructions.

Decimalvalue

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

S2/5 – X – X – X – X – X – X – X – XS2/6 – – X X – – X X – – X X – – X XS2/7 – – – – X X X X – – – – X X X XS2/8 – – – – – – – – X X X X X X X X

X = ON– = OFF

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6Startup procedureMOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.5 Startup procedure

1. Remove the MOVIMOT® inverter from the terminal box.

2. Set the desired AS-Interface address

• with a hand-held programming device (page 39)

• or with a master (see description of the AS-Interface master)

.

3. Check the connection of the MOVIMOT® inverter.

See chapter "Electrical Installation".

4. Set the type of 24 V supply via the switch S5 (page 41).

5. Set DIP switches S1/1 – S1/4 as follows.

6. Set the first speed at the setpoint potentiometer f1 (active when the AS-Interface bitDO2 = "0").

Factory setting: about 50 Hz (1500 rpm).

DANGERWhen working on the unit, dangerous voltage levels may still be present up to 1 minuteafter the mains is disconnected!

Severe or fatal injuries from electric shock.• Disconnect the MOVIMOT® drive from the power supply using an appropriate

external disconnecting device and secure it against unintentional reconnection tothe voltage supply.

• Then wait at least for 1 minute.

337783947

329413003

[1] Potentiometer setting

1

ON

6 7 854321

ON

2

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1


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37

38

6 tartup procedureOVIMOT® with Binary Slave – Startup in "Easy" Mode

7. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.

8. Set the second speed at the switch f2 (active when the AS-Interface bit DO2 = "1").

9. Set the ramp time at the switch t1.

The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).

10. Place the MOVIMOT® inverter onto the terminal box and screw it on.

11. Switch on the following voltages.

• AS-Interface voltage

• DC 24 V auxiliary voltage

(only for 24 V supply via the black AUX-PWR cable)

• Supply voltage

NOTICEThe degree of protection specified in the Technical Data chapter only applies if thescrew plugs of the setpoint potentiometer and the X50 diagnostic interface are installedcorrectly.

A missing or incorrectly installed screw plug can cause damage to the MOVIMOT®

inverter.

Switch f2Detent setting 0 1 2 3 4 5 6 7 8 9 10

Setpoint f2 [Hz] 5 7 10 15 20 25 35 50 60 70 100

34

56

78

INFORMATIONThe first speed can be changed infinitely variable during operation using setpointpotentiometer f1, which is accessible from the outside.

Speeds f1 and f2 can be set independently of each other.

Switch t1Detent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

34

56

78

SM

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6.5.1 Assigning the slave address

MOVIMOT® drives with MLK3.A AS-Interface option are set to address 0 by default.

You have the following options for assigning the AS-Interface address of theMOVIMOT® inverter with MLK3.A AS-Interface option (address 1 - 31):

• Addresses are assigned automatically within a configured AS-Interface system whenreplacing a MOVIMOT® drive with MLK3.A AS-Interface option.

The following prerequisites must be fulfilled:

– The new MOVIMOT® drive with AS-Interface option MLK3.A must have theaddress 0.

– If you need to replace several MOVIMOT® drives with AS-Interface optionMLK3.A, you must replace them individually (one after the other).

• Manual address assignment via the plant master

The drives must be connected to the AS-Interface cable one after another. Doing soprevents several MOVIMOT® drives with AS-Interface option MLK3.A from havingassigned the same address.

• Manual address assignment using a hand-held AS-Interface programming device.

Observe the notes in the next chapter when connecting the MOVIMOT® drives withAS-Interface option MLK3.A to the AS-Interface cable.

Assigning the slave address using a hand-held programming device

Hand-held AS-Interface programming devices offer the following functions:

• Reading out and changing an AS-Interface slave address

• Reading out the AS-Interface profile

• Reading out and changing the data and parameter bits

• Function check and test run.

Hand-held programming devices do not provide sufficient current for the operation.This is why an external voltage supply (AUX-PWR) is required for the function checkand the test run.

When using a hand-held programming device, you need a 2-core connection cable thatfits onto the AS-interface plug connector of MOVIMOT® (see following figure).

1127256715

[1] Do not connect pin 2 and 4 for the address assignment!

4

21

31:2:3:4:

AS-Interface + 0V24 [1]AS-Interface -24V [1]

NOTICE• The hand-held programming device must only be connected via pins 1 "AS-

Interface +" and 3 "AS-Interface -" with the AS-Interface plug connector. The hand-held programming device can be damaged if not connected properly.

• Prior to the address assignment via a hand-held programming device, switch S5 inthe MOVIMOT® terminal box must be set to "1"!

• After the address assignment you have to set the S5 according to the kind of 24 Vvoltage supply.


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40


Example: Disconnect the AS-Interface nodes from the AS-Interface network one at a time andassign addresses via the hand-held programming device (A).

Then reconnect the respective AS-Interface node to the AS-Interface network (B).

1127669899

[1] AS-Interface hand-held programming device

A B

MOVIMOT

[1]

SM

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6.5.2 Setting the 24 V supply via switch S5

Switch S5 [1] is located on the connection board.

Use switch S5 to set the type of 24 V supply.

Size 1 Size 29007200446045707

[1] S5 switch

Switch 24 V voltage supplySwitch S5 = "1"

1127982603

Supplying the MOVIMOT® using AUX PWR (e.g. black AS-Interface cable)

1128262923

Switch S5 = "0"

1128180235

Supplying MOVIMOT® via the AS-Interface data cable

1128359691

[1][1]

0

1

S5 24V AS- AS+

BKYE

1

S5

0 24V AS - AS+

YE


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42


6.5.3 Data AS-Interface master → MOVIMOT®

The following table shows the 4 data bits that the AS-Interface master sends to theMOVIMOT® inverter via the AS-Interface:

6.5.4 Data MOVIMOT® → AS-Interface masterThe following table shows the 4 data bits that the MOVIMOT® inverter sends to the AS-Interface master via the AS-Interface:

AS-Interface bit

Function (page 43)

DO0 CW operation/Stop

DO1 CCW operation/Stop

DO2 Speed f2/speed f1

DO3 Reset1) / controller enable

1) In the event of an edge change "0""1" (only effective in case of an error)

INFORMATIONTo enable the drive, AS-Interface bit DO3 "reset/controller enable" must be set to beable to enable the drive.

AS-Interface bit

Function

DI0 Ready signal0: The MOVIMOT® drive is not ready for operation1: The MOVIMOT® drive is ready for operation

DI1 Manual mode0: MOVIMOT® Control via AS-Interface1: MOVIMOT® control via manual operation

DI2 Sensor input 10: The signal of sensor 1 = "0"1: The signal of sensor 1 = "1"

DI3 Sensor input 20: The signal of sensor 2 = "0"1: The signal of sensor 2 = "1"

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6.5.5 Setpoint scaling via parameter bits

The following table lists the parameter bits for setpoint scaling.

The setpoint scaling does only affect setpoint f1 that can be set externally.

Setpoint f2 and the minimum frequency are not affected by the scaling.

The following table lists the possible setpoint frequencies for setpoint potentiometerf1 = 100 Hz (3000 rpm) and f1 = 50 Hz (1500 rpm):

6.5.6 Inverter behavior depending on the AS-Interface bits

Parameter bits Factor Setpoint frequency [Hz] Setpoint frequency [Hz]P3 P2 P1 P0 for f1 = 100 Hz f1 = 50 Hz1 1 1 1 1.00 100 501 1 1 0 1.11 90 451 1 0 1 1.25 80 401 1 0 0 1.43 70 351 0 1 1 1.67 60 301 0 1 0 2.00 50 251 0 0 1 2.22 45 22.51 0 0 0 2.50 40 200 1 1 1 2.86 35 17.50 1 1 0 3.33 30 150 1 0 1 4.00 25 12.50 1 0 0 5.00 20 100 0 1 1 6.67 15 7.50 0 1 0 10.00 10 50 0 0 1 14.30 7 3.50 0 0 0 20.00 5 2.5

Inverterbehavior

AS-Interface bit Status LEDPower

supplyX1: L1-L3

DO3 DO2 DO0 DO1Reset/

controller enable

Speed f2/speed f1

CW operation/

Stop

CCW operation/

StopInverter off 0 0 x x x Flashing

yellowInverter off 1 0 x x x Yellow

Stop, no supply system

0 1 x x x Flashing yellow

Stop 1 1 x 0 0 YellowCW operation

with f11 1 0 1 0 Green

CCW operation with f1

1 1 0 0 1 Green

CW operation with f2

1 1 1 1 0 Green

CCW operation with f2

1 1 1 0 1 Green

Stop 1 1 x 1 1 Yellow

Key0 = No voltage 1 = Voltagex = Any


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44

6 upplementary notes for installation close to the motorOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.6 Supplementary notes for installation close to the motor When the MOVIMOT® inverter with is installed close to the motor, observe the notes inthe following chapters:

6.6.1 Checking the connection type of the connected motorUse the following figure to check that the selected connection type is identical for theMOVIMOT® and the connected motor.

Important: For brakemotors: Do not install brake rectifiers inside the terminal boxof the motor!

6.6.2 Motor protectionThe connected motor must be equipped with a TH. SEW-EURODRIVE recommends towire the TH via input DI2, see following figure.

• Input DI2 must be monitored by an external controller.

• As soon as input DI2 = "0", the external controller must switch off the drive (bit DO0and DO1 = "0").

337879179

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2� �

1130528523

TH

MOVIMOT®

24V

X

5:

2a,2

b

X5:

1a,1

b

AS

-X

6:

7

AS

+X

6:

8

X6

: 1

,2

X6

: 3

,4

X6

: 6

X6

: 5

V0

V0

24

DI2

DI3

INFORMATIONWhen mounted close to the motor, input DI2 is no longer available for connectingexternal sensors.

SM

00

I


6Supplementary notes for installation close to the motorMOVIMOT® with Binary Slave – Startup in "Easy" Mode

6.6.3 DIP switch

When the MOVIMOT® inverter is installed close to the motor, the DIP switch S1/5 mustbe changed from the factory setting to "ON":

6.6.4 Braking resistor• For motors without brake, a braking resistor must be connected to MOVIMOT®.

• For brakemotors without BEM option, no braking resistor must be connected toMOVIMOT®.

• For brakemotors with BEM option and external braking resistor, the externalbraking resistor and the brake must be connected as follows:

S1 1 2 3 4 5

Motorprotection

6

Motorpower rating

7

PWMfrequency

8

No-loaddamping

Meaning Binary encodingRS-485 unit

address20 21 22 23

ON 1 1 1 1 Off Motor one sizesmaller

Variable(16, 8, 4

kHz)On

OFF 0 0 0 0 On Adjusted 4 kHz Off

337924107

640731915

BW1 / BW2

X1:

13

X1:

14

X1:

15

BW

X1:

13

X1:

14

X1:

15

X10

:1X

10:2

X10

:3

M3~BE/BR

RD

RD

BK

L1 L2

BK

WHBU

BU+~

~

BEM

1314

15

_

UIN

UE


00

I

45

46

7 perating displayperation

7 Operation7.1 Operating display

The following figure shows the position of the status and AS-Interface LED on theMOVIMOT® drive:

7.1.1 Meaning of the status LED statesThe AS-Interface LED signalizes the status of the AS-Interface slaves.

MLK30A

MLK31A

1144712715

[1] MOVIMOT® status LED[2] AS-Interface LED

[2]

[1]

LED color LED status Operating state Description– Off Not ready No 24 V supply connected to the AS-Interface

Green Illuminated Ready Normal mode24 V supply connected to the AS-Interface OKCommunication present

Red Illuminated Not ready Communication interrupted or slave address is set to 0

Green/red Flashes regularly Not ready Communication or peripheral error

LED color LED status Operating state Description– Off Not ready No 24 V supply connected to the AS-Interface


Red Illuminated Not ready Communication error at A or B slave

Red Flashes regularly Not ready Protocol error, no CTT3 communication with A-slave or no CTT2 communication with B-slave

Yellow/red Flashes regularly Not ready Slave address = 0

Green/red Flashes regularly Not ready Peripheral error at A or B slave. There is no communication between MLK31A and the MOVIMOT® inverter.

OO

00

I


7Operating displayOperation

7.1.2 Meaning of the status LED states

The three-color status LED indicates the operating and error states of the MOVIMOT®

inverter.

LED color

LED status Operating state Description

– Off Not ready No AS-Interface supply at the AS-Interface connection

Yellow Flashes steadily Not ready Self-test phase active or AS-Interface supply present but supply voltage not OK

Yellow Flashing evenly, fast Ready Brake release without drive enable active(only with S2/2 = "ON")

Yellow Steady light Ready, but unit inhibited

AS-Interface supply and supply voltage OK, but no enable signalIf drive does not run when enable signal is present – check startup!

Yellow 2x flashing, break Ready, but manual operation without unit enable

24 V power supply and supply voltage OKStop manual mode to activate automatic mode

Green/yellow

Flashing with alternating colors

Ready, but timeout

Faulty communication with cyclical data exchange

Green Steady light Unit enabled Motor in operation

Green Flashing evenly, fast Current limit active Drive operating at current limit

Green Flashes steadily Ready Standstill current function active

Red Steady light Not ready Check the 24 V supply.Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%) present.

Status LED flash codesFlashing steadily: LED 600 ms on, 600 ms offFlashing evenly, fast: LED 100 ms on, 300 ms offFlashing with alternating colors: LED 600 ms green, 600 ms yellow

For a description of the error states, refer to chapter "Meaning of the status LED" (page 52).

47

48

8 tatus and error displayervice

8 Service8.1 Status and error display

The following figure shows the position of the status and AS-Interface LED on theMOVIMOT® drive:

8.1.1 Meaning of the AS-Interface LEDThe AS-Interface LED signalizes the status of the AS-Interface slaves.

MLK30A

MLK31A

1144712715

[1] MOVIMOT® status LED[2] AS-Interface LED

[2]

[1]

LED color


– Off Not ready No 24 V supply connected to the AS-Interface


Red Illuminated Not ready Communication interrupted or slave address is set to 0

Green/red Flashes regularly Not ready Communication or peripheral error

LED color


– Off Not ready No 24 V supply connected to the AS-Interface


Red Illuminated Not ready Communication error at A or B slave

Red Flashes regularly Not ready Protocol error, no CTT3 communication with A-slave or no CTT2 communication with B-slave

Yellow/red Flashes regularly Not ready Slave address = 0

Green/red Flashes regularly Not ready Peripheral error at A or B slave. There is no communication between MLK31A and the MOVIMOT® inverter.

SS


8Status and error displayService

8.1.2 Meaning of the status LED

LED color

LED status Error code Description

– Off Not ready No 24 V power supply

Yellow Flashes steadily Not ready Self-test phase active or 24 V power supply present but supply voltage not OK

Yellow Flashing evenly, fast Ready Brake release without drive enable active(only with S2/2 = "ON")

Yellow Steady light Ready, but unit inhibited

24 V power supply and supply voltage OK, but no enable signalIf drive does not run when enable signal is present – check startup!

Yellow 2x flashing, break Ready, but manual mode with-out unit enable

24 V power supply and supply voltage OKStop manual mode to activate automatic mode

Green/yellow

Flashing with alternating colors

Ready, but timeout

Faulty communication with cyclical data exchange

Green Steady light Unit enabled Motor in operation

Green Flashing evenly, fast Current limit active Drive operating at current limit

Green Flashes steadily Ready Standstill current function active

Red Steady light Not ready Check the 24 V supply. Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%) present

Red 2x flashing, break Error 07 DC link voltage too high

Red Flashing slowly Error 08 Speed monitoring error (only when S2/4 = "ON" or additional function 13 is active)

Error 09 Startup errorAdditional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not permittedor incompatibility between MOVIMOT® firmware version and AS-Interface option

Error 90 Incorrect motor/inverter assignment

Errors 17 to 24, 37 CPU error

Error 25, 94 EEPROM error

Error 97 Parameter transmission error

Error 99 Firmware does not support MLK31A option

Red 3x flashing, breakError 01 Overcurrent in output stage

Error 11 Overtemperature in output stage

Red 4x flashing, break Error 84 Overload in motor

Red 5x flashing, break Error 89 Overtemperature in brakeIncorrect motor/inverter assignment

Red 6x flashing, break Error 06 Mains phase failure

Error 81 Start condition1)

Error 82 Output phases interrupted1)

1) Only in hoist applications

Status LED flash codesFlashing steadily: LED 600 ms on, 600 ms offFlashing evenly, fast: LED 100 ms on, 300 ms offFlashing with alternating colors: LED 600 ms green, 600 ms yellowN x flashing, pause: LED N x (600 ms red, 300 ms off), then LED off for 1 s

49

50

8 tatus and error displayervice

8.1.3 Error list

Error Cause/solution Communication timeout (motor stops, without error code 43)

Internal communication errorContact SEW Service.

DC link voltage too low, supply system off was detected(motor stops, without error code)

Check supply system leads, supply voltage and AUX power supply for interruption. Check the value of the AUX power supply voltage (permitted voltage range: 24 V ± 25%, EN 61131-2 residual ripple max. 13%)Motor restarts automatically as soon as the voltage reaches normal values.

Error code 01 Overcurrent in output stage

Short circuit on inverter output.Check the connection between the inverter output and the motor as well as the motor winding for short circuits.Reset the error via AS-Interface signals or via diagnostics socket.

Error code 06 Phase failure(The error can only be detected when the drive is at load)

Check the supply system cable for phase failure.Reset the error via AS-Interface signals or via diagnostics socket.

Error code 07 DC link voltage too high

• Ramp time too short → Increase ramp time• Faulty connection between brake coil/braking resistor

→ Check the connection between braking resistor and brake coil. and correct it, if necessary

• Incorrect internal resistance of brake coil/braking resistor → Check internal resistance of brake coil/braking resistor (see chapter "Technical Data").

• Thermal overload in braking resistor → Wrong size of braking resistor selected

• Invalid voltage range of the supply input voltage → Check supply input voltage for valid voltage range

Reset the error via AS-Interface signals or via diagnostics socket.

Error code 08Speed monitoring

Speed monitoring has triggered, load on the drive is too high Reduce the load on the driveReset the error via AS-Interface signals or via diagnostics socket.

Error code 09Startup error

• Additional function 4, 5, 12 are not permitted for MOVIMOT® MM..D with AS-Interface.Correct the settings of DIP switches S2/5 – S2/8.

• or incompatibility between MOVIMOT® firmware version and AS-Interface option.

Error code 11 Thermal overload of the output stage or internal unit error

• Clean the heat sink• Lower ambient temperature• Prevent heat build-up• Reduce the load on the drive


Error codes 17 to 24, 37CPU error

Reset the error via AS-Interface signals or via diagnostics socket.Consult the SEW Service if the error reoccurs.

Error code 25EEPROM error

Error while accessing EEPROMSet parameter P802 to "Delivery state" via the diagnostics socket.Reset the error and parameterize MOVIMOT®.Consult the SEW Service if the error reoccurs.

Error code 43communication timeout

Internal communication errorContact SEW Service.

SS


8Status and error displayService

Error code 81Start condition error

The motor could not be supplied with the correct amount of current during the pre-magnetizing time.• Rated motor power too small in relation to rated inverter power• Motor cable cross section too small

Check connection between MOVIMOT® inverter and motor.

Error code 82Output open error

• Two or all output phases are interrupted• Rated motor power too small in relation to rated inverter power

Check connection between MOVIMOT® inverter and motor.

Error code 84 Thermal overload of motor

• When the MOVIMOT® inverter is installed close to the motor, set DIP switch S1/5 to "ON"

• For combinations of "MOVIMOT® and motor with one lower power rating", check the setting of DIP switch S1/6

• Lower the ambient temperature• Prevent heat build-up• Reduce the load on the motor • Increase the speed• If the error occurs soon after the initial startup, check the combination of drive

and MOVIMOT® inverter


Error code 89 Thermal overload of brake coil or brake coil defective, brake coil connected incorrectly

• Increase the set ramp time• Brake inspection (see "DR.71-225, 315 AC Motors" operating instructions)• Check brake coil connection• Contact SEW Service• Check the combination of the drive (brake coil) and MOVIMOT® inverter if the

fault is signaled shortly after the first enable.• For combinations of "MOVIMOT® and motor with one lower power rating",

check the setting of DIP switch S1/6.


Error code 94EEPROM checksum error

Defective EEPROMContact SEW Service.

Error code 97Copy error

• DBG keypad or PC disconnected during the copy process• Power supply interruption during copy process

Before acknowledging the error, load the factory setting or the complete data record from the keypad or the MOVITOOLS® MotionStudio software.

Error code 99MOVIMOT® firmware not compatible with MLK3.A option

The firmware of the MOVIMOT® inverter does not support the connected MLK3.A option.Contact SEW Service.

Error Cause/solution

51

52

8 eplacing unitservice

8.2 Replacing units

1. Remove the screws and take off the MOVIMOT® inverter from the terminal box.

2. Compare the data on the nameplate of the previous MOVIMOT® inverter with thedata on the nameplate of the newMOVIMOT® inverter.

3. Set all the controls (DIP switch S1, DIP switch S2, setpoint potentiometer f1, switchf2, switch t1) on the new MOVIMOT® inverter in the same way as the controls of theprevious MOVIMOT® inverter.

4. Unlock the Drive ID module of the new MOVIMOT® inverter and pull it out carefully.

5. Unlock the Drive ID module of the previous MOVIMOT® inverter as well and pull itout carefully.

Insert this Drive ID module into the new MOVIMOT® inverter.

Make sure that the Drive ID module locks in place.

6. Place the new MOVIMOT® inverter onto the terminal box and screw it on.

7. Supply voltage to the MOVIMOT® inverter.

Check whether the new MOVIMOT® inverter is functioning properly.

DANGERWhen working on the unit, dangerous voltage levels may still be present up to oneminute after the power supply is disconnected.

Severe or fatal injuries from electric shock.• Switch off the MOVIMOT® inverter and wait for at least 1 minute.

NOTICEThe previous MOVIMOT® inverter can only be replaced by a MOVIMOT® inverter withthe same part number.

519203595

1.

2.

1.

RS


9Declaration of Conformity

9 Declaration of Conformity

2309606923

EC Declaration of Conformity

BruchsalJohann Soder

Place Date Managing Director Technology a) b)

a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents

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SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

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