Compact SeriesN EW FROM LIG HTN I N

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The New Compact Series Mixers by Lightnin offers great value. It

has the same high mixing performance as all of our mixers, but at an

affordable price.

With its simplified design, the Compact Series benefits from a reduced

foot print when you compare the gearbox against our other purpose

built agitator gearboxes for equal torque capacity. This reduced foot

print makes the unit easier to install and reduces the weight on your

support structure. Additionally, the design can accommodate either a

double or triple reduction without changing the casting, so no change of

foot print for change of speed in the same gearbox size. Reduced

weight and loads can help save money on support infrastructure.

Your mixing performance remains unchanged as you still have access to

the key Lightnin impellers that serve the target markets.

TARG ET MAR KETS:

The Mining and Water markets will predominantly use open tank mixers.

The Compact Series has feet integral to the casting for the gearbox,

adapter plates can be provided to fit your existing structures to help you

swap out older equipment.

Additionally, we have reduced the number of parts in the gearbox when

compared with the Series 10, this reduction in complexity also helps

simplify and reduces maintenance time.

A single mechanical seal is available as well as a simple lip seal, which

will be accommodated in a simple low height pedestal. These are

suitable for use in the general Chemical Process applications.

NEW Compact Series from Lightnin

WATER & WASTE WATER

CHEMICAL PROCESSING

MINING, POWER + ENERGY SLURRY PROCESSES

SPX FLOW, Inc. (NYSE:FLOW) is a leading

manufacturer of innovative flow technologies,

many of which help define the industry standard

in the market segments they serve. From its

headquarters in Charlotte, North Carolina, it

operates a sales and support network, centers

of manufacturing excellence, and advanced

engineering facilities, throughout the world. Its

cutting-edge flow components and process

equipment portfolio includes a wide range

of pumps, valves, heat exchangers, mixers,

homogenizers, separators, filters, UHT, and

drying technology that meet many application

needs. Its expert engineering capability also

makes it a premium supplier of customized

solutions and complete, turn-key packages to

meet the most exacting of installation demands.

Incorporating many leading brands, SPX FLOW

has a long history of serving the food and

beverage, power and energy, and industrial

market sectors. Its designs and engineered

solutions help customers drive efficiency and

productivity, increase quality and reliability, and

meet the latest regulatory demands. In-depth

understanding of applications and processes,

state-of-the-art Innovation Centers, and

advanced pilot/testing technology further assist

in optimizing processes and reducing timescales

to reliably meet production targets.

To learn more about SPX FLOW capabilities,

latest technology innovations and complete

service offerings, please visit www.spxflow.com.

A World Leader in Industrial Mixing since 1923,

Lightnin has 90 years of unrivaled experience

in industrial mixing technology, process

knowledge, and technological innovation.

Lightnin enjoys a global reputation for durable,

long-lasting mixers, agitators, aerators, and

flocculators for fluid process systems. We offer

a full spectrum of impeller designs for diverse

applications. In addition, we offer a worldwide

service network, mixer repair, gearbox repair,

and replacement parts programs. Look to

Lightnin for knowledge, technology, and

service excellence.

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Product Specifications

Power: 0.75kW to 55kW

Speed: 13rpm to 155rpm

(not all speeds at all powers)

Motor: IEC, 3 phase, 50 or 60Hz,

Flange mount, IE3, IP54 or

higher, 380VAC or 400 VAC

Gearbox: SGI Casting, Integral Cast

feet for bolting, Cast motor

pedestal, Min 30,000hrs L10

Bearing Life, AGMA Q10 Gears,

Double or Triple Reduction,

Parallel Drive, True Dry Well cast

into the gearbox

Output Shafts: Ø40mm to Ø150mm, C/S, 304

or 316, available with 3mm Soft

Natural Rubber covering or

Polish 0.5µm Ra, In-tank

couplings available

Impellers: A510, A200, A320, R100 or

CleanEdge. Impellers can

be welded or keyed for

adjustability

Options

Mechanical Seals: FV to 6Barg, -20°C to +120°C,

Single Mechanical Seal, SiCvC,

Viton elastomers

Lip Seal: For a degree of ingress

protection for the tank contents

or odour control

Steady Bearings: Tripod or Flange

A510 (CORE IMPELLER TECHNOLOGY)

Low blade solidity hydrofoil, recommended for low viscosity blending and solid suspension applications

A200

Recommended for low to medium viscosity blending and solids suspension applications

A320 (CORE IMPELLER TECHNOLOGY)

High solidity hydrofoil design recommended for high viscosity blending applications

R100 (RUSHTON TURBINE)

Recommended for high shear mixing applications

CLEAN EDGE

Specifically designed as a rag-free, non-stringing axial flow impeller for the Water Industry

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The new Compact Series is a much simplified construction. The

gearbox is a Lightnin design and built by Lightnin, so you still

benefit from a True Dry Well – a dry well that is cast integrally into

the gearbox, and is not an optional component that has an o’ring

seal at the base as offered in some gearboxes. True Dry Well

construction is critically important in the water industry and other

industries where the operator wants to ensure that gearbox

lubricant does not seep past shaft seals into the drinking water or

other products. Shaft oil seals on agitator drives can easily become

worn due to shaft deflection or perish in certain conditions such

that they can no longer perform there critical function – keeping

the lubricant in the gearbox.

With its design the Compact Series benefits from a reduced foot

print when you compare the gearbox against our other purpose

built agitator gearboxes for equal torque capacity. This reduced

foot print makes the unit easier to install and reduces the weight

on your support structure. We’ve also made the design

accommodate either a double or triple reduction without changing

the casting, so no change of foot print for change of speed in the

same gearbox size. Reduced weight and loads can help save cost

on support infrastructure.

The simple construction of the parallel shafts of the gearbox makes the Compact Series gearbox very quiet and it runs

smoothly. The temperature rise of the gearbox lubrication is also very low for gearboxes of this size, which helps for longer

lubricant life when compared to other drive configurations. You don’t need to re-grease bearings with our design; the

bearings are lubricated by the gear oil. One of our innovations in this area reduces the gear deflection due to the bending

load, which reduces the wear on the gears and helps provide that low noise and smooth running.

Local Legislation requirements can be met using the Compact Series; it is designed for global

use. The equipment is designed for OSHA, CE including ATEX, and global Efficiency standards

for motors. We’ll ensure that the motor fitted is the one that meets your voltage, frequency and

efficiency standard – whether you are in South America, South Africa, China, Australia or Europe.

IE3 is the minimum efficiency for safe area motors on the Compact Series.

Compact Series Product Description

COMPACT SERIES INTERNALS

Triple Reduction and Dry Well

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Compact Series Product Features

INTEGRAL MOTOR PEDESTAL

Suits IEC Frame Flange motors. Has protective moisture trap to guard against moisture ingress. High strength and low deflection as it is cast with the gearbox top cover plate

HIGH SPEED GEAR & BEARING ASSEMBLY

Offers high ratio flexibility to offer multiple output ratios

LARGE OIL FILL & VISIBLE LEVEL MARKING

Easier oil filling with large opening and visible fill mark so you don’t need to keep stopping and using a dip stick to measure fill

IEC ELECTRIC MOTOR

Suits Regional Voltage Requirements (380, 400, etc.) Flange mounted, V1 IE3 EfficiencySafe area or ATEX (up to 2G llc T4) Unit can be provided without motor (requires shipping plate to protect the gearbox)

SHAFT SPEED SENSOR (OPTIONAL)

Intrinsically Safe shaft rotation sensor fitting location established. Sensor comes with 1.8m lead for connection to customer’s controls

BEARING HOUSINGS

Rigid cast bearing locations minimize gearbox deflection helping to improve bearing and gear life

DIRECT MOUNTING

Cast into the gearbox housing are feet for direct mounting to beams or other superstructure

GEARBOX HOUSING

Single piece gearbox casting can accomodate double or triple reduction ratios without changing size. Split line of the gearbox is at the top, well above the oil level, this helps prevent oil leakage

HIGH STRENGTH SHAFT COUPLING

Our high strength can shaft coupling can accommodate very high bending moments, making the Compact Series very strong for its size

FLANGE & PEDESTAL MOUNTING

(OPTIONAL)

Cast mounting pedestals are available to elevate the gearbox if required, this can help customers drain oil directly into a 20L bucket

Additionally, the pedestal can accommodate our NEW SPX FLOW mechanical seal, or our face seals

Flanges are available in ANSI, DIN, or HG/T dimensions. Where provided flanges incorporate a shaft catcher to hold the shaft during maintenance where the gearbox is removed

TRUE DRY WELL

The True Dry Well is cast into the gearbox housing, removing lower shaft bearing shields, labyrinths and lips seals that can perish or wear; this effectively eliminates the risk of oil leakage down the mixer shaft into customers’ product.

HIGH QUALITY HELICAL GEARS

Designed to AGMA Quality 10. The gear quality and the innovative design lead to a very low noise gearbox. Gear deflection is minimised by our patented design which extends the life of the gears and the bearings

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360° View of the Compact Mixer

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We continue to develop our global manufacturing

footprint by adding capacity to our Xidu operation in

Shanghai, China. Projects undertaken so far building

upon our Series 10 ability, have included

70 Series localization, in house shaft and impeller

welding operations and impeller blade forming.

With the Compact Series project, we have invested in

the machine tools to produce shafts in our facility in

China. The key production tooling we have added in our

facility are:

• Long bed lathe for shaft production

• Horizontal Machining Center

• CNC Turning Center

• Shaft Straightening Press

• Key Cutter and Wheel Mill

By adding this capability to our extensive exiting SPX

FLOW operation, we produce Compact and our other

Lightnin Series 10 and 70 Series mixer products, which

enables us to meet market delivery expectations with a

high quality product.

The new machines and the dedication of factory space to

our Mixer products is a significant investment in our

manufacturing capability globally and within the APAC

region. Our capable supply chain and logistic team

already transact business on supporting our global

operations, making this a benefit for all our customers.

Manufacturing

Quality Control

Investing in quality is investing in our future. Our

investment in machine tools allows SPX FLOW to

control all of the elements of production to ensure we

can deliver our high quality product on time to our

customers.

Recent investments include in house certified welding

operations, blade pressing tools and gearbox

assembly tooling. Additionally in preparation for shaft

manufacture, we have invested in our own shaft

checking and straightening tools.

The existing QA team in China has received training

from our operations team in Rochester, NY so that

they have seen for themselves our QA and finish

expectations at our brands’ home.

Our SPX FLOW facility in China is ISO9001:2015

certified as well as ISO14000 and ISO18000

certified.

Lightnin MixersCompact Series

SPX FLOW, Inc. - Global Locations

S PX FLOW, I NC - LIG HTN I N & PLE NTY M IXE R S

135 Mt. Read Blvd.

Rochester, NY 14611

P: +1 (888) 649-2378 (MIX-BEST) (US and Canada) or +1 (585) 436-5550

F: +1 (585) 436-5589

E: lightnin@spxflow.com • www.spxflow.com/lightnin

SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.

Design features, materials of construction, and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed

in writing. Please contact your local sales representative for product availability in your region. For more information, visit www.spxflow.com.

The green “>” is a trademark of SPX FLOW, Inc.

LIG-B-969-GB Version: 12/2016 Issued: 12/2016

COPYRIGHT © 2016 SPX FLOW, Inc.

For other Sales locations, click

www.lightninmixers.com\contacts\where-to-buy\

or use your SmartPhone and the QR Code.

AM E R ICAS

S PX FLOW, I NC. B RAZ I L

Rua João Daprat

231 São Bernardo do Campo

SP 09600-010, Brazil

P: +55 11 2127 8278

S PX FLOW, I NC. CH I LE

SPX FLOW Chile Limitada

Av. Ricardo Lyon 222 of. 503

Providencia - Santiago

Chile

P: +56 2 8969 320

S PX FLOW, I NC. M EXICO

APV Soluciones Integrales, SA de CV

Amargura # 60 Primer Piso

Col. Lomas de La Herradura

52785 Huixquilucan

Edo de Mexico

P: +52 55 5293 9048

E M EA

S PX FLOW, I NC.

Ocean House, Towers Business Park

Didsbury, Manchester

M20 2YY, UK

P: +44 161 249 1170

S PX FLOW, I NC. AFR ICA

Unit 12B

Growthpoint Office Park, Tonetti Street

Midrand,

South Africa

P: +27 11 207 3700

S PX FLOW, I NC.

M I D D LE EAST FZ E

P.O Box 299745,

Downtown Jebel Ali

The Galleries 4

Dubai, U.A.E.

P: +971 4 8143400

APAC

S PX FLOW, I NC. PTY LTD

Suite 2.3, Quad 2

8 Parkview Drive

Homebush Bay NSW 2127, Australia

P: +61 2 9763 4900

S PX FLOW, I NC. CH I NA

7F, Nanfung Tower

1568 Hua Shan Road

Shanghai 200052, China

P: +86 (21) 2208 5888

S PX FLOW, I NC. S I NGAPOR E

20 Pioneer Crescent, #06-01

West Park BizCentral

Singapore 628555

P: +65 6264 4366