compacthx.pdf

8/10/2019 CompactHX.pdf

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Compact Heat Exchangers

Product Information

SPECIAL APPLICATIONS



Content

A;;?> ; 3

#;=? $=; 4

C=??> 5

A>> 6

> 7

? K! - D> "-==@> !? 8

? K! - D> ?>> ? 9

#;=? !? 10

'@ C 11

C??> 12



3

' ;=@? = ; A;;?> => -= >--?@ ? =>, > ?@? => = @ ?@ >? ? =>,@>? >-, >;=- ;? ? =>.

' >--?@ ? => ? K! >=> ; = ;;?> @>?=, ;=>> ;= >>?>.

' = ? =>@? >; ;? =? ? @ >=, ?= ?@> >> ;-> >--?@ ? => ?@? >=<@?, ? >= = >@?? = ? >? ;;?>.

'> ;? ? = (K!) > ?=? > ?;>:

K! -==@> ? ?;

K! >?>> >? ?;

High Power Density

'> ? ?> >; -,GEA & G= > ? =>? ;= >? ? ;? ? = 20% ;= ? ? >--?@ ?=> <@ >. '> > ? ;? ?= ?= > @.

Advantages

=@>? ;?

;= >?

>?

> >>

>

Fields of Application

' ;? ? = > >, > ? >@? = >? ;;??@? ;=>. I? >@;; =?

>> >= = ? ? >?=?>. C;? ? => = =?, =? >@>; >> @> = ; >

?=/ ;=>>@= > =>

?=/ ?= =>

/ ?= =>

;=?=>

>=> ;=?=> = ?;> ;=>> >>?>

=>

=> = =@ >>?>

= ?= => = ;= >

= ===? = ?;;?>

cheical i!d&'%

#e'%"cheical i!d&'%

f""d #%"ce&&i!g i!d&'%

#l# i!d&'%

%ef%idge%a'i"! e$i#e!' i!d&'%

c"#%e&&"% i!d&'%

#"e% e!gi!e& a!d achi!ei!d&'%

Shell-and-Tube Heat Exchangers KM

Our Partners



Conventional Operating Principle

I ? K! =, ? > ?=>== ? ?@> ? > = > ? > ?@ =.

' @ ? ? ??= ? ?=>= ;=;=?>/= ? = =? ?=? (>? ?=)> ?=@ ? ?@> = ;? A ? B. ' ?=

@, >? ? @>@ > >= ? ?=>= ;=;=?>, , ===??> = ;@=> = =@> ;=@?>, ;>>>@?=-@==? @?> ? ?@> (= C ? D).' @= ;>? ? >-> @ @;?> (>) =, ; ?;;?.

4

Controlled Double Seal

# ? K! ? =, >@? > @? ? > ;= - ;= ? ? >>>? ? > ?@ => - >@ >=?=, >= > >;= = ;=-? ?=> ?.

' ?=? = (B) ?@= ? > >- ? #-=> ? >>. ' #-=> =? ?=> - =@=, ? = AFA.'> > >@=> ??, > =, ?> > => @? ;=;= >,?@ > ? ? =>;?@?.

O-* *& * $& & &$"& *& # &" ' " *&, #&''&$*& &"+ &&$* '&"&, *$ *"" KM &$"&. E"$ '"&* #&&& & & " &" '"& " $* #& (A). L&"+ "& **#& #&'& " ""& $" #& &.

A C?@@> =

B I?=? =C >

#-= >

D H >#-= >

A B

CD

A

B

CD

A

D C

B

A



5

Minimum Construction Tolerance

' ;= >? ? K! ? = >@ ? ? ?=>: ? ==? - ? > = - ? = >?=@? ?= ? ?=>? = ? ? ? = ?@> ? >. '> @ ?= > ?=@ >=->>>? @?@= ;=>>, > ;>> > ?@> >>>.

Certifications

A ;=@? ;=>>> GEA & G== @ ? ? >?=? >?=> ? ?=-? = <@? ?= >>?> DI" I# 9001,-"= 7812 = A!E-C> 1 ! (->?; !->?;).A> >?=, ? ;? ? => => = ? ? =?>:

$=>>@= >> @? ( @? ! 29,2002)? ?@? ' >;?/AD !=??=

CEE D=? 97/23/EG? CE-=/AD !=??=

; =<@>? ? ? => > > >?=@??=? =? >?=>:

A!E'E!A

& "

'* ' #"''&

** &"$&



Computer Software for Design Variants

' ;?@ K! => > > ?=? ; ;@?= ;==, > ? ? ? >>? ?@> ;?@ ? =?;, @? ?> @? > >; ?>(>>, ;=>>@= =;, ?.)

' => @ @?> = =? >=?>, =<@>?, ;= ? =? ;=-?=> >;.

' ?= ? ;?@ ? = >, =<@= ? ?:

? @?? ?;=?@=> = ? @>

? @ <@??>

= ? @>

>> @ ;=>>@= >>>

>?=@?@= >?=?>

6

Assembly

Bauform D5

= >J? A@>=@ ? @?>?? @?? A>@>>=.

Variable Configurations

A K! = ?? > = ; >>; = ? ? > ?, ?=?? ? = ;? ? =?@=?>. A> ? ?@-> @ > ?=@? ? = > ;>> , ?= =

?> ? ? >=M> ? == ? ?= @=?. B> ? =? 1,800, ? @=> > >= ==-? ;?> = >@ ? =.

1 8 0 0

9 0 0

6 0 0

4 5 0

1000

400400



7

Variable Sizes for Any Application

' ;= >? ? K! => > ? ? > ? ? ? ;=>> = ? >?=@?@= = ;=? >?. I? > ?=-= ;=?? ?? ? ? = ;? > ? ? > ? ?=>

>?=@? ? = ? ? ? >? ;>> ?= ;==.H= = ?= ;> ?? > ? =>> = ?= = =@> ;;?>. D=?>> > > ? >> ;=>>@= >>.

E+a#le 1:

!"& &&"&, $&& "&

' "*& && 1.4541&" $""$*: 58.26 +!.

E+a#le 2:

C&& "* $&, &"$""$*: 3.9 K!. T& *"&& ' & &" '"& " & &* *&*$" ' *& 65 " 100.

E+a#le 3:

M "& $&, &"$""$*: 640 K!. D& & "&"* ' $* "&*&, " &* " #&& $&* *$ & "& ' & #&.

5.562 +/ "& * &"& '3 5.5;C "&, *$ * $ ' 12.5 8.5;C.

T#& *& 4.5N3 /* $&& "* ' 70 30;C,

600#" &&&, # "& *$ * &" ' 25 "' 27;C.

13.9 +/ "& * 30% $ $& ' 90 "' 78;C # &*$& "&,

*$ * &" ' 60 75;C.

Size KM 125/8Pressure loss Tube Side 51mbarShell Side 337mbar

Size KM 150/8Pressure loss Tube Side 21mbar

Shell Side 272mbar


Shell Side 175mbar


Shell Side 66mbar


Shell Side 13mbar


Shell Side 49mbar


Shell Side 350mbar

1000 1250 1500 1750 2000Tube bundle length (mm)




Shell Side 240mbar


Shell Side 165mbar



8

Style KM - Design of Non-ferrous Metal

Outline Drawing of Compact Heat Exchanger KM

Dimension Table

K! 050

K! 065K! 100K! 125K! 150K! 200K! 250

Si-e

1L

11/2D" 50D" 65D" 80D" 100D" 150

N"i!aldiae'e%

DN*ZYXLLdE2E1EDCBA

-200

-250-270-340-370-500-600

+125

+125+115+130+150+207+207

-75

-105-130-155-180-225-305

1500

150020002500300030003000

400

500800800

100010001000

8

81010101214

1/4L

1/4L1/4L1/4L1/4L3/8L3/8L

1/8L

1/8L1/4L1/4L1/4L1/4L3/8L

100

115170185220300360

60

75115135170220275

65

75100110125165200

50

62.5130150175200230

100

115122,5142,5165216256

Gap-free Design

# ?> > >, ?

? ? ? ? ?@> ? ?@>?>@? ;-=.

Admissible operating data(pressure/temperature)

'@ >: 16 =/130NC

>: 10 =/130NC

H? => = = ;=? ;=>>@= ?;=?@=> = @; =<@>?.

Materials

I?= '@>: F-C@C@"10FC@37C@20A

'@>?>: C@"10F

B>: ?>> >? 1.4541

: ?>> >? 1.4541

: ?>> >? 1.4541

H>: GK-C@A10" (> ?= =>.)?>> >?

>: $=@, ?

* C?> = K!050 K!065 =. ? DI"2986 - C?> = K!100 == =. ? DI"2633 ?@ > - C?> = K!100 === ? DI"2624 > >.

E1/E2 ? =

DN

E1

E2

E1

Z

L

Y

XA A

DN

D

E

DN

d

B

C



9

Style KM - Design of Stainless Steel

Outline Drawing of Compact Heat Exchanger KM

Dimension Table

K! 050

K! 065K! 100K! 125K! 150K! 200K! 250K! 300

Si-e

1L

11/2D" 50D" 65D" 80D" 100D" 150D" 150

N"i!aldiae'e%

DNZYXLLdE2E1EDCBA

-200

-250-270-340-370-500-600-650

+155

+165+265+289+320+327+347+382

-75

-105-130-155-180-225-305-340

1500

1500200025006000600060006000

400

500800800800800800800

8

8101010121414

1/4L

1/4L1/4L1/4L1/4L3/8L3/8L3/8L

1/8L

1/8L1/4L1/4L1/4L1/4L3/8L3/8L

100

115170185220300360410

60

75115135170220275325

65

75100110125165200230

50

62.5130150175200230250

115

135197.5222250266326361

Notes

'> ?; ? ?=> ?

-==@> ?;#?= >?>> >?> = ?= ?>= @; =<@>?

Materials

I?= '@>: ?>> >? 1.4541

'@>?>: ?>> >? 1.4541

B>: ?>> >? 1.4541

: ?>> >? 1.4541

: ?>> >? 1.4541

H>: ?>> >? 1.4541

>: $=@, ?, AFA

I?=? => @?>: G >?, > ?>

;=?> = ? ?? ?

? @.

* C?> = K!050 K!065 =. ? DI"2986 - C?> = K!100 == =. ? DI"2642

E1/E2 ? =

D N

E1 E2

E1

Z

L

Y

XA A

DN

D

E

DN

d

B

C



10

Operation and Maintenance of KM Heat Exchangers

I ? ? ?= ?= ;= >? ;? >?=@?, K! ? => = -? ;=? ?>.

H= ? > ;=?? ?? ?;=?@=>, > ?=- ;?> ? ? > ? ?? ?= = @ @= ;=? ?> ?? ? ? <@? ;== ? ? -=>.

= =? @> = ? ? ;=>>, ? > >>= ? ?= ? @ ?=? @> > ? ? = ? ?=> ?? ? ;=?.

I ? > =? @>, K! = = -= ? = ;? = >>?> ??? ? =<@= ? =? =-?> =;-

? ;> >? >?>. K! => @>? ? ; ? @ >. C ??@ > > <@? >, > ;.' ;=>>@=, > @ =@? ? > >=> @?, >-@? ?.

C ? > >, >>=, > > <@? >;,> ? ?@ @ ;@ @? ? ?= .

A! "%k '" be #e%f"%ed "! 'he hea' e+cha!ge%&,

&ch a& a&&ebl, clea!i!g, e!'i!g, d%ai!i!g, e'c.

&h"ld be ca%%ied "' b &killed #e%&"!!el h" a%e

failia% i'h, a!d "b&e%e, 'he %elea!' &'a!da%d&

a!d &afe' %egla'i"!& (high #%e&%e&, h"' flid&,

%ef%idge%a'i!g age!'& e'c.).

Assembly Variants

&*$" A&#

' ? > K! = ?;> = >@;;> >?= =>> = =?, >@>; =? ==?.

H*" A&# S&& A&#



11

Tube Cleaning

GEA & G= => ?> ;== = ? ?@ > ? ?@>.

' ?@ = >>?> ? - -?? ? ;; >@? ? = ? ?@ @? . ' ;; > ;= ? >? . D@= ? ;=?-, ? >;= = > ? >=; ? =?, > ? > ? ?= ?=@?=@ > >.

Design, Calculations and Inspection

Regulations

A> GEA & G= > '-;;=@?@== = ? ? AD >;?H$#, ? >?= => K! => = >;?

>;>?> =? ? ? $=>>@= >>>#= (A=?. 8, =@;> II ). I =<@>?, @=> == = >;? > ?= ? ' >;? = >=>??@?. !?= ?>> >?? @?>= = ? ? AD >;?>. '>>>, ?? ? K! => >?> >? >?=@? >;? =<@=?>.' @ ?> = > ? DI" 2646,DI" 2576, DI" 2633 DI" 2986, > =<@= ? = > >?=@? =@?>.

Painting, Packing, Insulation

' ? => = ;? ; = >;-? = ? = >?= ?> => ? @>?= >?=@?.' > > ? ? ? =>

= > >? ?> == ? ; >;?. K! ? => = >@?- =>.

Tube Cleaner

Removing the head for Cleaning

= = >> ? ? ?@ >

!"& $&$*

!" &

U&' &

E$"& #&



Industriestraße6, D-55569 Monzingen

Phone +49(0) 6751/93 03-0 · Fax +49(0) 6751/93 03-100

[email protected] · www.renzmann.com

Our Teamat Your Disposal

Special Applications

Shell-and-Tube Heat ExchangersCompact Heat ExchangersNatural Gas PreheatersExhaust Air Heat Exchangers

Sales:

Mr Jürgen Venter Phone +49(0)67 51/93 03-1 70e-mail: [email protected]

Project Execution:

Mr Stefan Krolla Phone +49(0)67 51/93 03-1 71e-mail: [email protected]

Mr Lothar Barth Phone +49(0)67 51/93 03-1 72e-mail: [email protected]

Representatives Germany:

Mr Ulrich Schieritz Phone +49(0)23 61/65 92 66Sales Office Area West e-mail: [email protected]

Ms Gisela Müller Phone +49(0)23 4/94342-333Secretary Sales Office Area West e-mail: [email protected]

Mr Gustav-Lothar Krueger Phone +49(0)171/540 88 06Sales Office Area South-West e-mail: [email protected]

Mr Franz Bauer Phone +49(0)82 54/26 50Sales Office Area South e-mail: [email protected]

Process Equipment

GEA Renzmann & Grünewald GmbH

A s o f 6 / 0 8 · 1 . 0

0 0

Any data or other information in this document shall be deemed to be a general description of product properties

and shall not be binding upon GEA Renzmann & Grünewald. Binding product specifications may be agreed by

GEA Renzmann & Grünewald in bids, proposals, tenders or other offers issued in response to inquiries or call for

tenders or other invitations to bid.

For more information please look up our website at www.renzmann.com

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