compactor wacker plate - lumag distribution ltd · 2018. 4. 24. · warranty registration form for...

Distribution Limited

Compactor Wacker PlateOperator’s Manual

RP700 PRO

FOR YOUR SAFETYREAD AND UNDERSTAND THE ENTIRE MANUAL

BEFORE OPERATING THIS MACHINE

Warranty Registration Form

For the warranty to be valid the Warranty Registration Form must be completed and returned to Lumag Distribution Limited within 14 days of the purchase, together with a copy of the purchase invoice.

We will use your email to confirm that we have received the completed Warranty Registration Form and contact you about any errors or omissions on the form. We may occasionally use this email address to make you aware of news, technical advice and special offers. If you do not wish to receive such emails please tick this box.

Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LPwww.lumag-gb.co.uk 01837 811741

Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD

Model:Serial Number:Type of Use: Business / DomesticName:Business Name:Address:Email Address:Phone Number:Date of Purchase:Place of Purchase:Proof of Purchase enclosed:



Lumag Servicing and Maintenance Schedules

Engine Service & Maintenance Schedule

Machine Service & Maintenance Schedule

Item Checks/Work Each Use 20hrs (1st Month)

50hrs (2nd Month)

100hrs (6th Month)

300hrs (Yearly)

Engine Oil Check Level X

Change X (1) X

Air Filter Check X

Clean X (3)

Replace X (4)

Sediment Cup Clean XSpark Plug Check/Clean X

Replace XIdle Speed Check/Adjust X (2)Valve Clearance Check/Adjust X (2)Fuel Tank Strainer Check/Clean X (2)Combuster Chamber Inspect/Clean X (2)Fuel Lines Check X (2)

Item Checks/Work Each Use Weekly 20hrs (1st Month)

50hrs (2nd Month)

100hrs (6th Month)

300hrs (Yearly)

Vibration Oil Check Level X

Oil Change X (1) (2) X (2)

Fasteners Tension Check X

Clean Machine Check XInspect Clutch Check/Adjust X (2)Drive Belt Check/Adjust X

Replace X (2)All Other Moving Parts & Cables

Lubricate X X (2)

Engine Oil 600ml Lumag Engine 1Vibration Case Oil 250ml Lumag Trans 1

1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only

To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or operating hour interval, whichever comes first, in accordance with the below Schedules. Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.

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IMPORTANT

Before assembly and first operation, read carefully the instruction manual to get a good knowledge about the operation of the equipment, the maintenance and all safety directions.

The manufacturer of this equipment takes no responsibility (in accordance with current statues) for damages on the equipment, or damages caused by the equipment, at the following conditions:- Unsuitable and unprofessional handling- Instructions in the manual which have not been followed- Repairs from third party, not authorized- Replacement and usage of non-original parts- Not intended use

In such cases the responsibility falls entirely on the user.

WARNING!At delivery from factory, the motor contains no oil.

All information such as graphics, pictures, text and lay-outs produced by L.V.G. Hartham GmBH, is without restraint a property of this company under the current laws of copy right. Duplication and use of such material in any other form, electronic or printed, is not allowed without written consent from L.V.G. Hartham GmBH.

NOTICENOTICE

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CONTENT

CONTENT 1. Introduction2. Sector of application3. Safety instructions 3.1 General safety instructions 3.2 Safety of operation 3.3 Safety instructions for combustion engines 3.4 Safety at service 3.5 Further elements of danger and protection 3.6 In case of accidents 3.� Symbols for warnings and references4. Controls5. Transportation 5.1 Lifting 5.2 Transportation on the ground 5.3 Storage6. Assembly 6.1 Assembling the steering shackle 6.� Mounting the gas wire7. Taking into operation 7.1 Type of fuel 7.2 Before first operation �.3 Starting the motor �.4 Shutting down the motor 7.5 Operation �.6 Packing8. Maintenance 8.1 Maintenance scheme 8.2 Replacement of oil 8.3 Air filter 8.4 Cleaning the fuel filter 8.5 Spark plug 8.6 Adjusting the engine speed 8.7 Driving belt 8.8 Lubrication of the agitator 8.9 Cleaning the base plate9. Trouble shooting10. Technical specification11. Warranty and customer service12. EG conformity13. Accessories 14. Spare parts

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INTRODUCTIONINTENDED SECTOR OF APPLICATION

1. INTRODUCTION

This instruction manual contains information and descriptions of methods to ensure safe operation and maintenance of the equipment. For your own safety and as a protection against injuries, follow the instructions for safety with great care. This will create a good knowledge about the features of the equipment and a good understanding for them.

2. INTENDED SECTOR OF APPLICATION

The compactor is intended for compacting loose and grained material, gravel and macadam as well as in narrow spaces at constructions, border stones and foundations. The sector of application is ditches-, and surface compacting, also for more compact grounds, all the way to leveling of finishing mortar.

The equipment is only allowed for outdoor use. All other usage is a violation of the regulation in force. Violation of these regulations, modification of the design of the equipment or the usage of non-original spare parts which are not approved by the manufacturer might give rise to immense injuries.

WARNING! Persons without knowledge in the equipment, children, under aged persons and persons under influence of alcohol and drugs/medicines are not allowed to handle the equipment.

The equipment is not intended for compacting surfaces with a high content of clay.

The rubber mat (extra accessory) is only intended for compacting paving stones and brick pavers. All other type of materials shall be compacted without the rubber mat.

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3. SAFETY INSTRUCTIONS

To avoid accidents and fire when this equipment is used, as well as damages to other equipment/objects the following safety instructions should be respected.

Carefully read all instructions before the equipment is taken in operation. Keep the instruction manual for future references. Instructions which are related to the personal protection are marked up with a warning triangle, instructions regarding general damage risks are not marked up with the warning triangle.

Bei Nichtbeachtung dieser Anweisung besteht höchste Lebensgefahr bzw. die Gefahr lebensgefährlicher Verletzungen.

Bei Nichtbeachtung dieser Anweisung besteht Lebensgefahr bzw. die Gefahr schwerer Verletzungen.

Bei Nichtbeachtung dieser Anweisung besteht leichte bis mittlere Verletzungsgefahr.

If these instructions are not respected, there are risks motor damages or damages on other parts of the equipment.

Furthermore, the manual contains other important instructions, marked up with the words PLEASE NOTE

3.1 General safety instructions1. Keep the working area in good order- Poor order within the working area may cause accidents.2. Working environment considerations- Never use the equipment in closed spaces or spaces with poor ventilation. The running

motor emits dangerous fumes. These may be invisible and odorless. - Do not store the equipment in rain.- Do not use the equipment in moist and wet environment.- At uneven surfaces, pay attention on a steady foothold.- Pay attention for shafts which are not roped off, ditches and excavations.- Arrange with proper illumination at the working site.- Do not use the equipment close to inflammable vegetation, or in areas where there is a risk

for fire and explosion.- At drought, arrange with fire extinguishing equipment in easy reach. (Fire hazard)3. Unauthorized persons should be kept on proper distance

DANGERDANGER

WARNINGWARNING

CAUTIONCAUTION

NOTICENOTICE

SAFETY INSTRUCTIONS

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SAFETY INSTRUCTIONS

- Other persons, especially children, should be kept on distance from the equipment and the working area.

4. Storage of tools which are not needed- Tools which are not needed shall be stored in a dry, high located place, or in a locked space

without reach for children.5. Do not overload the equipment- The equipment will work better and safer within the specified power limits.6. Use the right tools - Do not use poor tools for heavy tasks.- Only use tools which are suitable for the intended purposes.- Always keep the tools clean.7. Use the right type of clothing- Do not use wide clothes or jewels, they may get jammed in moving parts of the equipment.- Use firm working gloves of leather, they provide a good protection.- Use safety shoes with steel bonnet.- Always use working clothing of steady and stable quality.- Long hair: use hairnet and helmet.8. Use personal protection equipment- Always use protection devices for eyes, head, ears, hands and hearing- At dusty environments, use breathing protection.9. Avoid unnatural body positions- Be observant on steady foothold and good body balance.10. Remove tools which have been used- Before taking the equipment in use, check that all tools have been removed.11. Full attention!- Pay attention to what you are doing. Use common sense and judgment. If you are tired and

not concentrated, do not work with the equipment. Never work under influence of alcohol, drugs, medicines or other substances. Sight, judgment and skill are affected in a negative way in such conditions.

12. Refill of fuel- Before refill of fuel, always stop the motor. - Always be careful when opening the gas cap to allow overpressure out.- Working with the compactor creates high temperatures on the surface of the equipment.

Before refilling, let the equipment cool off. High temperature creates a risk for self-ignition and serious consequential damages.

- Do not overfill the tank. If fuel spills, it has to be removed at once and the equipment cleaned.

- Tighten the gas cap well so vibrations during the work doesn´t make it come off.13. Take breaks!

- Long periods of working with the equipment may cause circulation problems in fingers, hands and wrists. Indications are for instance certain parts of the body go numb – tickles, pains or twinges, changes in skin surface or skin color. At such situations, medical care should be consulted.

- Suitable gloves and regular pauses will however extend the working periods. Please note that personal dispositions for circulation problems in combination with firm and tight holding at work can reduce the real working period substantially.

DANGERDANGER

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14. Control of the engine- Before taking the equipment into operation, all safety devices and parts with minor defects

must be carefully checked. - Check out that all moving parts operate without objections and don´t jam or are damaged in

any other way. All parts must be correctly assembled and comply with all conditions for full function without any limitations.

- Safety devices and parts must unconditionally be repaired by a qualified workshop or replaced, unless the Instruction Manual gives alternative directives.

- A faulty power switch must be replaced by a qualified workshop. - Don´t operate equipment where the power switch can´t be switched off/on.

15. - The use of spare parts, even accessories, which are not explicitly recommended, can cause

personal injuries. 16. Always only use accepted parts- This equipment corresponds to current safety regulations. Repair is only allowed by a

qualified workshop or by our service-teams and with original parts. If not, there is a risk for accidents.

3.2 Safety of operation

It is not allowed for children and young persons below 18 to operate the equipment. Young persons from 16 years may operate the equipment within the framework of professional training and supervision by trained personnel. Read the manual carefully and obtain knowledge in the operation. Incorrect handling or operation by unqualified personnel without experience of the equipment will create accident situations.

• NEVER use the equipment for purposes it is not intended for.• NEVER take the motor or the exhauster system by the hand during operation or short time

thereafter. These parts run very hot and can cause burn damages. • ALWAYS use original spare parts. The use of parts or accessories from third source can

result in damages of the equipment or risks for accidents.• NEVER operate the equipment without the belt protection cover. The belt without protection is

a danger of accident and may cause serious injuries. • NEVER leave the equipment unattended with the motor running.• ALWAYS check out that surfaces which shall be compacted doesn´t contain live cables, gas-

or waterpipes, or cables for communication.• ALWAYS check out that the sidewalls in excavations, dump- and sloping borders are stable

and don´t give in for the vibrations. Be aware of the risk for landslide.• ALWAYS rope off the working area and keep non-authorized personel away from the area.• During operation periods, ALWAYS take regular breaks. Vibrations and long periods of work

can cause damages in hands and arms. • Before operation, ALWAYS check that the operator is familiar with the safety instructions and

WARNINGWARNING

WARNINGWARNING

SAFETY INSTRUCTIONS

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the operation.• If required – ALWAYS use suitable protection clothing.

- Hearing protection, to avoid damages on the hearing- Respiratory protection, to avoid inhaling dust- Sight protection, to protect the eyes- Use firm working gloves, gloves made of leather provide good protection.- Use safety shoes- Use helmet as a protection against flying objects and particles.

• During operation, ALWAYS use hearing protection.WARNING: Noise might create illness symptoms. If the allowed noise level of 80 dB (A) is exceeded, hearing protection must be used.

• ALWAYS shut down the engine when the equipment is not in use.• ALWAYS close the fuel tap when the equipment is not in use.• NEVER use the choke to stop the motor.• When the equipment is not in use, keep it stored in a safe place so it can´t be used by

unauthorized persons. NEVER store the equipment in open air or in humid conditions.• Before operation, ALWAYS check that safety devices and cover plates are without damages

and in perfect condition. - Check that all moving parts operate without objection and don´t jam, or replace all parts

which are damaged. All parts must fulfill the requirement for full functionality to ensure the operation without objection.

- All damaged parts and safety devices must be replaced or repaired by an authorized workshop, unless the instruction manual states anything else.

• ALWAYS read the instruction manual before the equipment is taken in operation. The instructions for DANGER, WARNING and precautions hast to be followed unconditionally to avoid risks for person- and object damages, as well as unnecessary repairs.

3.3 Safety at the use of combustion motors

Combustion motors during operation and refueling brings certain risks. Read and follow always the instructions in the motor manual, together with the safety instructions in this manual. Carelessness may cause serious injuries and also lethal injuries.

• NEVER refuel with the motor running or when it is still hot.• Only refuel in surroundings with good ventilation.• NEVER refuel close to open fire.• Smoking is forbidden during refueling.• Don´t spill when refueling.• After refueling, remember to put back the tank cap and tighten it.• Store fuel in containers for the intended purpose, well away from heat and self-ignition

sources.

DANGERDANGER

SAFETY INSTRUCTIONS

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SAFETY INSTRUCTIONS

3.4 Safety at service

Unauthorized maintenance or not attending problems can create dangerous situations during operation. Only use equipment where maintenance has been performed on a regular basis and in the right way. That is the only way to ensure a safe and smooth performance over time.

• It is NOT allowed to clean, adjust or repair the equipment with the motor running. Moving parts may result in serious damages.

• At maintenance and repair, ALWAYS remove the sparkplug. This makes it impossible to start the motor by accident.

• NEVER use the equipment without airfilter. • NEVER use petrol or any other inflammable liquid to clean the parts. Fumes from the fuel

may explode.• NEVER store paper, cardboard or similar material close to the exhaust system. The hot

system may cause fire.• At repair and maintenance, ALWAYS put back safety- and security devices • Damaged and worn out parts should ALWAYS be replaced by original parts.• Regulary, check that the tank cap is tight• Quite often, clean between cooling flanges• The labels on the equipment informs for different types of hazards. Keep the equipment clean

and replace damaged labels.

3.5 Further potential risks and protective measures

Mechanical risksJammingCareless operation of the compactor may cause serious personal injuries. - At uneven surfaces and at compressing of rugged material, extra attention is required. Be

careful with stable foothold. ShocksAt firm, hard or raw surfaces quite hard back-kicks (shocks) in the handle can occur. - Avoid cultivating such firm, hard or rugged surfaces. Keep a firm grip on the handle and wear

protection clothing.

Negligence with ergonomic principlesNegligence to wear personal protection equipmentTo refrain from personal protection equipment, or use it the wrong way, can create serious

personal damages. - Use proposed protection equipmentIndividual and incorrect behaviour- Always keep full attention to the work task.Further risks can never be completely eliminated.

Further potential risks, electric-Contact with live partsTouching the spark plug during operation can cause electrical shock.

WARNINGWARNING

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SAFETY INSTRUCTIONS

Never touch the spark plug when the motor is running.

Further potential risks, thermal-BurnsTo touch the exhaust system can create serious burns. First, let the motor cool down.

Noise damagesDamages on the hearingLonger working periods without noise protection can cause damages on the hearing.- Always use hearing protection.

Risks due to other material and fumesContact, inhalationThe exhaust gas is a health hazard. - Only use the equipment outdoors and take breaks.

Fire and explosion- The fuel mix for the motor is inflammable. - Smoking and open fire in connection with refilling is forbidden.

Vibration damagesBody vibrationsLong working periods with a compactor may cause body damages. - Take regular breaks!

Other dangersSlip, trip or fall- Unstable foundations can cause fall injuries. - Be aware for obstacles within the working area. Always keep good footing and use safety

shoes.

3.6 Routines at accidentsIn the event of an accident, take first aid provision and call for ambulance.

Be prepared for the following information:- Where has it happened?- What has happened?- How many are injured?- What type of injuries?- Who is calling?

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3.7 Symbols for warnings and instructions

The equipment is supplied from the manufacturer without oil in the motor. Before taking in operation the fi rst time, oil has to be fi lled up. If not, the motor will be seriously damaged.

DANGERThe exhaust gases contain poisonous carbon monoxide. Never start the motor in closed spaces.Before taking into operation, carefully read the instruction manual and the motor manual. Keeptheequipmentawayfromextremeheat,sparksandopenfirePetrolisextremelyinflammableandexplosive.Beforerefueling,stopthe motor and let it cool down.

CLAIMSBefore taking into operation, carefully read the instruction manual. If not, the risk for injuries for both user and other persons will increase. During operation, always use hearing- and sight protections. If called for it, use suitable helmet intended for the type of working environment. Use working shoes with steel bonnet.

WARNING* Hooking in belts and straps during operation usually causes hand- and

fi nger injuries. Always put back the belt protection cover. * Touching hot surfaces may cause burn injuries. Cleaning and maintenance

should always be carried out on a cool motor.

WARNINGThere is a high risk of jamming injuries at the crossbar on the steeringschackle and at the protection cover.

*

*

**

*

*

*

NOTICENOTICE

SYMBOLS

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CAREFUL!* Lifting point/fastening point

THROTTLE CONTROLTurtle means SLOW or IDLERabbit means FULL SPEED or QUICK

TYPE LABELThis label contains information for model, year of manufacturing and serial number. When ordering spare parts or service information, be prepared to submit these data!

MAX. RPM MIN.MAX. RPM MIN.

SYMBOLS

RP-752009 11081RP75 0001

4,8 10,5 7020 5600

Rüttelplatte

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CONTROLS

4. CONTROLS

CompactorA) Flip-over steering schackleB) Transportation frame (extra acc.)C) Attachment for transportation frameD) Driving belt + protection hoodE) ConsoleF) Base plateG) AgitatorH) MotorI) Protection frameJ) Lifting barK) Throttle controlL) Handle

Motor1. Power switch2. Starting strap3. Starter4. Choke5. Fuel tap6. Air filter7. Spark plug8. Silencer�. Throttle control10. Tank cap11. Fuel tank12/1 Air-bleed screw (only at oil exch.)12/2 Oil drainage13/1 Oil refill (only for mainten.)13/2 Oil dipstick14. Cap for air filter15. Filter –paper16. Filter –foam rubber1�. Washer18. O-ring washer1�. Filter sediments20. Spark plug wrench�1. Flow screw

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TRANSPORTATION

5. TRANSPORTATION

Before transportation or storage of the equipment, first let it cool down to avoid fire and to eliminate fire hazards.Further, ensure that no one can get hurt by the machine tipping or sliding, nor any loose parts can hurt someone or cause hazards.

• At transportation, first stop the motor and let it cool down.• Close the fuel tap (8), that is, put it to “OFF” and position the equipment in horizontal to avoid leakage of fuel. • For longer transports, the tank (9) must be emptied. • Only get use of lifting devices with a capacity of at least 120 kg. • Check out that the equipment is firmly secured on the transportation vehicle so it can´t roll, slide or tip. Do extra securing in the lifting bar.

At loading and transportation with the help of lifting devices, suitable accessories like chains, wires, belts shall be attached on intended places. Loading ramps must have the required bearing strength and be safely attached.

5.1 To lift the equipment • Before lifting the equipment, check out that the lifting device is approved for the actual load (see technical specifications). • Locate the lifting hooks in the lifting bar (I) and lift slowly and carefully to avoid accidents and damages. • NEVER pass under hanging load!

5.2 Moving the equipment on ground• The transportation accessory (not included in basic version) facilitates the handling. Pull out

the accessory from the bracket. Latch on to the steering shackle (which must be tightened) with both hands (L) and push forwards. Thereby the unit will raise in the rear part. With the help of another person the transportation accessory can now be carried in under the base plate.

• At dismantling: proceed in the opposite order.

PLEASE NOTE: only use the transportation accessory on flat and firm surfaces.

WARNINGWARNING

NOTICENOTICE

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5.3 StorageFor storing the equipment for a month or longer periods:

Remove all dirt and stones from the base plate (D)Clean the air filter (2) or – at heavy dirt or damages – replace it.Clean flanges on the cylinder top.Replace the motor oil.Cover the equipment and store on a dry and clean place.

6. ASSEMBLY

6.1 Assembly of the steering shackle

1. Assemble the shackle on intended place, using screws, washers and locking nuts. (X)

2. Tighten the two locking knobs from outside (Y)

Shake the shackle on both sides to make it latch in on the right place. Tighten the knobs.

When storing the equipment, loosen the knobs to allow the shackle to be flipped forwards

•••••

TRANSPORTATIONASSEMBLY

GB

Y

XY

X

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6.2 Assembly of gas wire

ASSEMBLY

Step 1Attach the gas lever on preferred side of the steering shackle

Step 2Loosen the wing nut (A) on the housing of the air fi lter and remove it.

Step 3Loosen the wing nut (B) on the air fi lter and remove the fi lter unit

Step 4Loosen all screws and remove the bottom part of the fi lter housing.

Step 5Loosen the screw (5) on the bracket.Put the wire with its shield into the bracket and fi x it with the screw (C). Loosen the locking screw (D) and put the pulling wire into the hole. Lock it with the screw (D).

A

B

C

D

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7. TAKING INTO OPERATION

WARNINGCarefully read the safety instructions for this section.

7.1 Type of fuelFor this motor only standard type of non-leaded petrol octane-91 shall be used. Only use new and clean petrol. Water and contaminations will damage the fuel system.

(Fig. 3)Volume of fuel tank: 3, 6 liter

Refuel only in well ventilated surroundings and with the motor turned off. If the motor has been in operation prior to this, let it first cool down. Never refuel I surroundings where the fuel gases can caught on fire by sparks or open fire.

Petrol is a very inflammable and explosive liquid. The handling of fuel can cause burns and other serious injuries. • Stop the motor and keep it away from heat, sparks and open fire.• Only refuel outdoors. • Immediately remove spilled out fuel

7.2 Before taking into operation

Before starting the motor the first time, motor oil has to be filled. If not, the motor will become seriously damaged which cannot be repaired. All warranties are consequently void.

(Fig. 4 + 14) Use normal motor oil, 10W-30 or 10W-40Remove the screw for oil refill (13/2)Fill up oil till the level is visible at the windings (= lower part of the refill hole). Volume: ca. 0,6 liter (don´t overfill!)

Before start, check:Oil levelFuel level (at least half the tank)Air filterFuel pipesOutside bolt and nut joints are firmly tightened.

•••

•••••

WARNINGWARNING

NOTICENOTICE

TAKING INTO OPERATION

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TAKING INTO OPERATION

7.3 Starting the motor (Fig. 5 – 10)• Open the fuel tap (5) by pushing to the right.• In cold condition, push the choke lever (4) to the left, to the position “closed/geschlossen”.• In warm condition, put the choke lever (4) in right position, “open/geöffnet”• Push the gas lever (9) somewhat to the left.• Put the power switch (1) in position “ON/EIN”• Make a light pull in the starting wire (2) until a firm resistance is detected. Then, make a quick

and hard pull in the starting wire. Let it roll back slowly.• Open the choke (4) while the motor runs warm. • During operation, open the gas lever (9) in full, or adjust to required rotation speed.

7.4 Shutting down the motor (Fig. 11 – 13)• Put the gas lever (9) in idle speed “SLOW/LANGSAM”, to the right.• Put the power switch (1) in “OFF/AUS”• Close the fuel tap (5) by pushing to the left, “OFF/AUS”.

7.5 OperationRun the motor at full speed; adjust with lever (L). The compactor now starts to move forward by itself and in normal speed. Working uphill, push the compactor gently forwards. When working downhill, reduce the speed by pulling back.

WARNINGAt sloping surfaces, first only work uphill. An uphill surface which is easy to cultivate, can also be cultivated downhill in an easy way. The operator of the equipment may never stand in the direction of sliding.

The slope of the ground surface may never exceed 20°. If this slope is exceeded, the lubrication of the motor is affected which will cause damages on important parts of the motor.

7.6 Recommendations at compactingMoisture and extremely soft foundations will also result in poor friction. This may increase the risks for accidents.• To achieve optimal compacting, usually 3 – 4 turns are necessary, all depending on moisture,

grain size and so on. • A foundation which is too wet can never the less be compacted with a good result. Before

compacting, let the surface dry up. • A surface which is too dry will create much dust at cultivation. Irrigation prior to the cultivation

will improve the result and reduce the need of cleaning the air filter.

NOTICENOTICE

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TAKING INTO OPERATION MAINTENANCE

Do not use the equipment on concrete and similar hard and tight materials. In such cases the equipment will start to bounce or hammer instead of vibrating which will damage the motor and the plate.

Compacting with rubber mat (additional accessory)With a rubber mat underneath the plate, damages on paving stones and brick pavers are avoided. When compacting on loosely, granulated foundation, pebble and sand, the rubber mat shall be taken off.

Compacting without rubber matIf the equipment is used without rubber mat, the kit of bolts for fixing the mat must be put in place to avoid damages on the windings in the plate.

8. MAINTENANCE

All maintenance must be carried out with the motor not running.

Information on how to handle old oil, filters and cleanser, please follow the instructions from the manufacturers.

Having completed the maintenance work, check that all tools are removed and all safety devices are put back.

Before starting the motor, check that no one is within the safety area of the equipment.

NOTICENOTICE

WARNINGWARNING

GB

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�4

MAINTENANCE

8.1 Maintenance scheme

To avoid damages and to ensure the proper function of all safety devices, these maintenance works should be carried out with regular intervals. Disregarding the maintenance may cause risk of accidents!

Action

Every day before operation

After first 20 H. of operation

Every 2nd week or50 H.

Every month or 100 H.

Every year or 300 H.

Check the fuel tank:- Filling- Tightness- Pipes- Tank cap

X

Air filterCheck/clean X

Replace X

Binding screws/bolts:Check for proper pulling X

External items (proper pulling):- Gas lever- Motor brackets- Belt protection- Central brackets- Agitator/plate (connection)

X

Motor oilCheck X

Replace X1 X

BeltCheck/adjust X

Replace X

Lubrication of brackets for steering shackle

X

Clean collecting container for fuel sediments

X

Spark plugCheck/clean X

Replace X

Oil in agitator Replace X

1 After first operation event

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�5

D

MAINTENANCE

8.2 Change of oil

Checking the oil level (Fig. 14)Check the oil level with the motor shut off and the equipment in horizontal.• Remove the refill screw/dip stick (13/2) and wipe it clean.• Put back the screw, without turning it in, take it out and check the level.• If the level is close to or under the lower indication “L” on the stick, refuel with oil of advised

type (see technical specifications) to the upper indication “H”. (= lower end of windings in refill hole). Do not overfill!

• Put back the screw/dip stick and tighten it.

An oil level which is too low, can damage the motor. This will result in all warranties are void.

Exchange of motor oil (Fig. 15)• Remove protection frame (I) with bolts and washers.• Let the oil out with the motor still warm. Let it cool down to hand warm temperature• Clean the fill hole (13/2) and the drain hole (12/2).• Put a suitable collecting device under the drainhole screw.• Loosen the air-bleed screw (12/1) 1 – 2 turns to increase the oil flow.• To let the oil out, remove the screws (13/2) and (12/2).

WARNING Old motor oil must be treated in a way which is environmentally correct. We recommend that old oil is collected in a closed container and handed over to a recycling depot or any other collecting depot for chemicals and oils. Oil may never be disposed of in moldering beds or any other water streams, sewage or earth deposits.

• Put back the drain screw (12/2) and tighten.• With the motor in horizontal position, refill with recommended type of oil to the upper marking

H (= lower level of filling hole) on the dip stick. For volyme and type: see Technical Data.

8.3 Air filterThe air filter (6) consists of two filter parts. Careful cleaning avoids carburetor errors.

Cleaning and replacement of filters (Fig. 16)• Loosen the wing nut, remove the filter hood (14) and check for holes in it. Replace damaged

parts. • Dirt on the inside of the hood is removed with a clean cloth.• The inner wing nut is removed and the two filters are lifted out.• Carefully remove the foam rubber section (16) from the paper section (15). Check for

damages. In such a case: replace!• Clean foam rubber section (16) in warm water and mild soap. Rinse carefully and let dry.

NOTICENOTICE

OIL

OIL

GB

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�6

MAINTENANCE

Never use petrol or detergent with a low ignition temperature for cleaning. This may cause fire or explosions.

• Dip the clean foam rubber inset (16) in clean motor oil and squeeze out the excess oil. • Hit the paper inset (15) against a hard object to remove dirt and dust. Never brush away, this

would only mean that the particles are getting stuck in the paper fibers.• Put the foam rubber inset on the outside of the paper inset and put the whole unit back in the

filter compartment with washer. (17)

Never run the motor without or with damaged filters. This way, pollutions are allowed into the motor and may cause serious damages. In such a case, all warranties are void.

8.4 Cleaning the fuel filter (Fig. 17)• Close the fuel tap (5)• Remove the filter container (19) and the O-ring washer (18). Clean in non-flammable liquid.

Let dry.• Put the parts back.• Open the fuel tap and check for leakage.

8.5 Spark plug

The exhaust system runs very hot during operation and remains hot for a while afterwards. Never touch the hot motor!

Depending on the needs for it, clean or replace the spark plug. More information: see the Instruction Manual.

Check the spark plug (7), clean or replace it (Fig. 18)• Lift off the ignition cable and look for dirt on cable, connection plug and spark plug.• Remove the spark plug and check it.• Check the insulator. If damaged – cracks or splints – replace it.• Clean the spark gap with a steel brush.• Check the gap distance, adjust if required. Distance: see Technical Information.• Put back the spark plug and pull tight with the spark plug wrench. (20)• Put the ignition cable back.

A spark plug which is not properly pulled can become overheated and cause damages to the motor. If the spark plug is pulled to tight, the windings in the cylinder top can become damaged.

WARNINGWARNING

NOTICENOTICE

WARNINGWARNING

NOTICENOTICE

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8.6 Adjusting the motor speed (Fig. 19)

Running the motor at a higher speed than suggested in the Technical Information, may cause damages on the motor and the plate.

• Put the equipment on a rubber mat to prevent that it starts to move.• Put the gas lever (9) I position idle, to the right: “SLOW”.• Start the motor; let it run for 1 minute.• Turn the flow screw (21) in to increase the speed, out to reduce the speed.

8.7 Driving belt At brand new equipment, or replacement of the belt, the tension must be checked after the first 5 hour of operation. Then, check the tension every 50 hour and adjust if required. Adjusting the drive belt (Fig. 20)• Loosen the 6 mm hexagon screws (d) at the belt protection cover and remove it sideways.• Be careful with the expander washer at removal.• Check out the tension of the belt. • If the belt (a) sags more than 10 – 15 mm, (press with thumb) it has to be adjusted.• Loosen the 4 screws which fixes the motor on the plate (F)• To tighten the belt, push the motor backwards in direction towards the steering handle (A). To

loosen the belt, push the motor forwards.

To fine-tune the tension of the belt, the belt tension screw can also be used. Tighten by fine-adjusting the screw. Loosen the locking nut 1 – 2 turns to allow required adjustment.

• Be careful to check out that the belt wheels at the motor (b) and at the agitator (c) are in line. Put a straight wooden list or any other material which is straight, against the belt wheel on the agitator (c) and push the motor so both wheels are in line.

• Pull the motor tight and put back the belt protection (D). Use a torque of 10 Nm.

NOTICENOTICE

NOTICENOTICE

MAINTENANCE

GB

Tension Screw

Adjustment screw (+ washer)Locking nut

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�8

8.8 Lubrication of the agitator (Fig. 21)

Replacement of oil in the agitator:Replace oil every 300 hour of operation

• Remove the drain screw (22) and washer• Tilt the whole plate and let the oil out in a suitable container.

WARNINGTo protect the environment, put a protecting plastic foil under the container to collect the oil. Treat the old oil in accordance with actual regulations. It is forbidden to dump the oil in a waste disposal, sewer or any other streams, nor in the environment in general.

• Refill about 200 ml oil SAE 80W-90 through the fillinghole (use a funnel)• Put back the drain screw and washer.

DO not overfill. Too much oil in the agitator will reduce the power and damage the belt.

8.9 Cleaning the plate After every period of operation, dirt and stones which got stuck under the motor console must be removed. To prevent overheating of the motor, the cooling flanges on the cylinder must be kept clean.

OIL

OIL

NOTICENOTICE

MAINTENANCE

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��

GB

9. TROUBLE SHOOTING

Trouble Reason Measure

The working speed too low, the plate doesn´t reach highest speed

Gas lever assembled in the wrong way Adjust assembly!

Surface too wet. Compactor gets stuck. Foundation has to dry up

Belt not tight enough, skids.Adjust belt tension or replace it. Check motor bolts for proper pulling

Air filters dirty Clean or replace

No compacting effect Damages on the agitator or on the plateTo be checked by authorized workshop

Motor drains oil Worn-out washers or O-ring washersTo be checked by authorized workshop

The plate operates in an uneven way, or is beating

Surface to hard Surface can´t become more compressed

The shock absorber loose or worn-out

To be checked by authorized workshop

Motor doesn´t start

No gas in the tank Refill

Fuel tap closed Open the tap

Air filters contaminated Clean the filters

Power switch in position OFF Put in ON position

Starting unit faulty Let repair!

No oil Refill

If suggested measures should not solve the problem, or should problems occur which are not stated in this list, refer the problem to authorized workshop.

TROUBLE SHOOTING

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30

10. TECHNICAL SPECIFIKATIONS

Model: RP-�5

Motor: 1-Cylinder 4-stroke-OHV petrol motor

Power: kW 4,8

Rotation speed: 1/min 3600

Fuel: Non-lead normal petrol

Tank volume: l 3,6

Motor oil: SAE 10W-30 oder 10W-40

Oil volume: l ~ 0,6

Spark plug: F�RTC or equivalent

Spark gap: mm 0,7- 0,8

Compactor plate (L x B): mm 660 x 350

Total measurements incl. Steering shackle (L x B x H): mm 960 x 420 x 900

Compacting frequency: Hz �3

Centrifugal force: kN 10,5

Compacting depth: cm �0

Surface capacity: m²/h 450

Max. Working speed: m/min - �0

Vibration bounces/min: VPM 5600

Max. allowed tilt angel for the motor: Grad �0°

Weight (net / gross): kg 70 / 81,5

Hand/arm vibrations: m/s� 18,5 (L) / 21,2 (R)

Noise level –pressure LPA: dB(A) 95,2

Noise level –power LWA: dB(A) 108

Stated specifications are typical values and cannot be regarded as granted threshold limit values on-site. Even if there is a correlation between the values, it cannot be presupposed that further steps for protection may not be required on the working site. Further conditions on the working site which affects the situation could be the actual working space, further noise sources like the number of tools and machinery and further activities. The limit values may also deviate from country to country. It is up to the user to consider and take measures to eliminate such risks.

TECHNICAL SPECIFIKATIONS

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31

11. WARRANTIES / CUSTOMER SUPPORT

WarrantiesThe legal warranty period from date of purchase is 2 years. If any complaints to the equipment, please contact our Customer Support. In such a case, please have receipt or invoice for the equipment at hand.The warranty means that faulty parts as to our decision are either repaired or replaced. The ownership of replaced parts is transferred to us. Repair or replacement of parts does not prolong the initial warranty period, nor will any new warranty period be agreed. For new parts, there is no further warranty.We do not accept responsibility for damages or disturbances of the equipment or its parts when the equipment has been operated in an unprofessional way, has been subject to overload, or subject to lack of maintenance. This is also the case when the Instruction Manual has not been followed or when parts or accessories which are not within our own product range have been used. Modifications and changes in the equipment carried out by non-authorized persons are also a break of the warranty agreement.

Customer SupportFor technical matters, product information or spare part orders, please contact our service team:

Monday to Thursday 08 - 1� and 13- 1� Friday 08 - 14.30.Phone: 0049 / (0)8571 / 92 556-0Fax: 0049 / (0)8571 / 92 556-19e-mail: [email protected]

90% of all reclamations are related to operational problems. And usually they can be remedied by our service-hot line. Before the equipment is handed in to the retailer, we strongly suggest that you call our service engineers. Usually this is the quickest way to solve the problems.

Important information: never send the equipment to us without prior approval by our service team. The costs and the risk for the equipment getting lost are entirely on the responsibility of the sender. We reserve us the right to refuse to receive shipments which have not been agreed in advance and return it on the expense of the sender.

GB

WARRANTIES / CUSTOMER SUPPORT

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3�

12. EU CONFORMITY

In accordance with the EU- Ordinance for electromagnetic conformity, 2004/108/EU- Ordinance for machinery 2006/42/EU- Outdoor Ordinance 2000/14/EU – 2005/88/EU attachment VI

This Company:

L.V.G Hartham GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf/Inn Telefon: 0049 / (0)8571 / 92 556-0 Fax: 0049 / (0)8571 / 92 556-19

Confirms that

Type of product: Compactor equipment Model: RP-�5 In all essentials correspond to the Safety conditions of above specified EU Ordinances. This conformity is also related to the following standards:

EN 500-1:�006 EN 500-4:2006+A1ZEK 01.02-08/12.08

Duly authorized for the compilation of the technical information: Gabriele Denk

The declaration of conformity refers only to the condition of the product as originally taken into operation; all additional parts and/or modifications made to the product later, will not be taken into account.

Kirchdorf, 15.01.2010 Manfred Weißenhorner, Managing Director____________________________________________________________________________

Place/date Distributor, Authorized Signed

EU CONFORMITY

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33

13. ACCESSORIES

Name Description Order no. EANRubber mat, trans-perant

560 x 350 x 6 mm 5TGRP�5 40 4�4�4 00�� 5

Wheel kit Ø �5 mm 5RRP�5 40 4�4�4 00300 8

GB

ACCESSORIES

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PART DRAWINGS

FOR YOUR SAFETYREAD AND UNDERSTAND THE ENTIRE MANUAL

BEFORE OPERATING THIS MACHINE

34

14. PARTS INCLUDED

Motor unit

PARTS ICLUDED

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35

Agitator

GB

PARTS ICLUDED

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Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LPwww.lumag-gb.co.uk 01837 811741

Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh

Plant and Tool Hire is a trading name of Lumag Distribution LTD

compactor wacker plate - lumag distribution ltd · 2018. 4. 24. · warranty registration form for...

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