company profile - mmec-mannesmann.com€¦ · after sales services • spare parts ... our scope of...

Mai 2018

Company ProfileMMEC Mannesmann GmbH

Who we are….

MMEC - Company Presentation 2

MMEC

Overview


• 100% German Company

• Access to German financing

• Worldwide Expertise

• Oil & Gas, (Petro-) Chemicals, Metals & Minerals

• Project implementation schemes from study to EPC

Düsseldorf

MMEC Mannesmann GmbH

Theodorstr. 18240472 Duesseldorf, GermanyTelephone: +49 (0) 211 659 0E-Mail: [email protected]

OVERVIEW OF MMEC MANAGEMENT SYSTEM CERTIFICATION AND REGISTRATIONS


CODE / STANDARD TITLE OF CERTIFICATION / REGISTRATIONCERTIFIED CERTIFICATE

SINCE VALID NUMBER

QUALITY MANAGEMENT SYSTEM

DIN EN ISO 9001:2015 Quality Management System 1991 2019 04 100 031765

ISO/TS 29001:2010 QM in Oil-, Gas and Petrochemical Industry 2007 2019 04 744 031765

ISO 10006:2003 QM in Project Management 2001 2019 04 100 031765

HEALTH, SAFETY AND ENVIRONMENTAL MANAGEMENT SYSTEM

DIN EN 14001:2015 Environmental Management System 2004 2019 04 104 031765

OHSAS 18001:2007 Health & Safety Management System 2003 2018 04 116 031765

SCCP (VCA):2011Unrestricted Safety Certificate for Contractors

(Oil-, Gas and Petrochemical Industry)1998 2019 04 106 031765

INFORMATION SECURITY MANAGEMENT SYSTEM (ISMS)

ISO/IEC 27001 : 2013 Information Security Management System 2018 2021 04 121 031765

REGISTRATIONS

PED 97/23 EC

Module H/H1

Full Quality Assurance, Engineering / Construction and Site

Inspection with special surveillance of the final assessment2004 2019

1409/P0262/D/00

51

AD 2000 & HP 0 Manufacturing of Pressure Equipment and Piping 2004 201907-203-1409-HP-

1596/16

DIN EN ISO 3834-2 Welding / Supervision of Pressure Equipment and Piping 2004 201907-202-1409-HP-

1596/16

DVGW G 493-1 Gr. 3Planning of Natural Gas Plants

DVGW Expert Company for Gas Pressure Regulator Plants2017 2022 FU-4931CS0093


Customer Safety AwardsCRYSTAL UNDERGROUND GAS

STORAGE PROJECT - ETZEL

CONNECT PROJECT FOR SHELL –RHEINLAND RAFFINERIE

JEMGUM UNDERGROUND GAS STORAGE PROJECT

FUJAIRAH PHASE 2 WATER TRANSMISSION

SYSTEM (FWTS2)

Shaping the future.


Our Organization

High Level Organization Chart


Our Fields of Services

Studies & Conceptual Design

• Value Engineering

• Conceptual Engineering

• Process Optimisation

• Risk Assessment

• Cost - Benefit analysis

• Cost Estimation

• Assets Evaluation

Basic Engineering & FEED

• Value Engineering

• Process Simulation

• Hydraulic Simulation

• Cost Estimating

• QHSE Management

• Authority Engineering

• RAM Study

• O&M Philosophies

EP(C) Implementation

• Project Management

• QHSE Management

• Controlling

• FEED Verification

• Detail Design

• Risk Management

• Procurement & Transport

• Expediting & QA/QC

• Construction & Sub-contractor Management

• Commissioning & Start up

After Sales Services

• Spare Parts

• Operational Service

• Debottlenecking

• Verification for new Feed-Stock

• Product yield optimisation

From Study to EPC Implementation

Consulting Services

• Business Development

• Market Intelligence

• Value Chain Analysis

• Financing Services

• Technical Consulting

• Advisor to Banks and Insurances


Our Scope of Services

• Comprehensive range of services for your project

• Technology and Know-How

• All project phases, from early studies to EPC implementation

• Highest standards in executing implementation concepts

• Tailor made financial engineering

• Most suitable underlying contractual schemes:

▪ Lump sum turnkey solutions

▪ Reimbursable schemes with incentive arrangements

▪ Execution in the frame of umbrella or alliance agreements


Our Geographical Footprint & Selected References

Upstream

Refinery

Metals & Minerals

(Petro-)Chemicals

International Market

Pavlodar

Turkmeneftegas

Petrovietnam

Koniambo

Sidi Kacem

Harouge, Veba Oil

Wintershall

TotalOMV

KOC ALBATransco + Adco

Takreer

One of few

Lukoil+GazpromQaiwan

Bazian

Gasan+Cristal

Saudi Aramco

Statoil, Azar / Anaran

BASF

Volgograd

Atyrau

Turkmenbashi

FerganaTotal

SonatrachGerman Market

WinGas

BP/Gazprom/DongEDF / EnBW

IneosPhenol

Bayer

Shell

BASF

BayernOil

Cargill

TotalBP

PCK

Nynas

Engie

GE Power

RWE

Zhejiang Energy

KC Boryeong

Gheco One

P.T. Jawa Power

GE Power

Hongkong Electric

Daihai Power

NTPC-Korba

ITE


Our list of Major Customers include….


Our Technology Portfolio

UP-/MIDSTREAM

• Field Development

• Oil & Gas Processing

• Onshore Pipeline Systems

• Underground Gas Storage

• Compressor & Pumping Stations

• Oil & Gas Terminals

• Isomerization

• De-Sulphurization

• Lube Oils

• ADU-VDU

CHEMICALS

• Chlor-Alkali & Vinyls

• Catalysts

• Base Chemicals

• Fine Chemicals

METALS & MINERALS

• Petroleum Coke Calcining

• Ash Handling

• Solid Material Handling

• Propr. Equipment *

• Slurry Pipelines

• Direct Reduced Iron (DRI)

*): ROTAFAST® Indirect Cooler, Ash Handling, Flue Gas Dampers

RENEWABLES

• Polysilicon

• Geothermal

• Bio Ethanol

• Waste to Energy

• Recycling

PROCESS PLANTS

REFINERY UNITS


Up-/MidstreamExpertise

▪ Field Development

▪ Oil and Gas Processing

▪ Onshore Pipeline Systems

▪ Compressor & Pump Stations

▪ Underground Gas Storage Facilities

Technologies▪ In-House

▪ Finger Type Slug Catcher

▪ Multiphase Flow Simulations

▪ Separation Technologies

▪ Third Party

▪ Cooperation with U/G facility specialists

Key references ▪ ITE (TUR)

▪ UGS Etzel & Jemgum (GER)

▪ Fujairah Water Transmission I & II (UAE)

▪ Haradh (KSA)

▪ NEB (UAE)

▪ Jakhira & AMAL (LBY)

Up-/Midstream

Onshore pipeline systems for water, oil, gas, sulphur, chemicals, slurry…

Upstream

Study

Basic Eng.

FEED

Detail Eng.

Procurement

Constr. Mgmt

Start Up


Refineries

Expertise ▪ De-Sulfurization (HDS / DHT)

▪ Crude Oil / Vacuum Destillation

▪ Isomerization

▪ Lube Oils

▪ Revamp / Brown-field & Grassroot

▪ Energy Optimization Projects

Technologies▪ In-House

▪ HP & HT Pipe Stress Calculations

▪ Third Party

▪ Partnering with Process Providers

Key references ▪ Prime G, Donges, (F)

▪ HDS & ADU/VDU (GER)

▪ Shell, Wesseling (GER)

▪ BayernOil (GER)

▪ DHT (TKM)

▪ Lube Oils (TKM)

▪ Dung Quat (VIE)

▪ WRG, Wilhelmshaven (GER)

Refineries

Implementation of 3rd party technologies based on in-house expertise and experience

Refinery

Study

Basic Eng.

FEED

Detail Eng.

Procurement

Constr. Mgmt

Start Up


(Petro-) Chemicals

Expertise

▪ Chemical Plants

▪ Chlor-Alkali

▪ 3rd party technologies

Technology

▪ BASF Technologies

▪ AsahiKasei for Chlor Alkali

▪ INEOS Cooperation applications

Key references

▪ BASF Chlorine (DE)

▪ BASF Binder Nordic (FI)

▪ BAYER Polycarbonate (DE)

▪ INEOS Phenol (CHN)

▪ BASF Catalyst (DE)

▪ BASF Imin (DE)

(Petro-)Chemicals

Strong Technology Partnerships combined with Execution Excellence

Petro-chem

Study

Basic Eng.

FEED

Detail Eng.

Procurement

Constr. Mgmt

Start Up


Metals & Minerals

Expertise

▪ Coke Calcining

▪ Prop. Equipment supply

▪ Material Handling Design (Blending)

▪ Ash Handling Systems (Power)

Technology

▪ In-House Technologies

▪ Coke Cooling Equipment

▪ Ash Handling Equipment

▪ Third Party Technologies

▪ Metso (Rotary Kiln)

Key references

▪ ALBA (BRN)

▪ BP Ruhr Öl (GER)

▪ Takreer (UAE)

▪ Turkmenbashi (TKM)

▪ Koniambo (New. Cal.)

Metals & Minerals

Exclusive cooperation agreement for Coke Calcining Technology 70% World market share

Mining &Metals

Study

Basic Eng.

FEED

Detail Eng.

Procurement

Constr. Mgmt

Start Up


Renewables

Expertise

▪ Ethanol Plants

▪ Power to Gas

▪ Solar PV (polysilicon)

▪ Biomass to Power

Technology

▪ Bio-Ethanol Production

▪ Asahi Kasei for Power to Gas

▪ Silicon Products

Key references

▪ Cargill (GER)

▪ Cargill (POL)

▪ TSM (NL)

Renewables

Renewables

In-house technologies combined with long-term alliances

Study

Basic Eng.

FEED

Detail Eng.

Procurement

Constr. Mgmt

Start Up


Brownfield Projects

• Expertise

• Brownfield

▪ Extension of existing facilities

▪ Dismantling and installation of new facilities

▪ Tie In works

• Turnarounds & Shutdowns

• Turnkey or Services Contract Schemes

Key references

REFINERY

Shell Connect (GER)

ADU/VDU Leuna (GER)

UPSTREAM

Pumping Station FWTS II (UAE)

Wintershall (Libya)

AMAL (Libya)

CHEMICAL

BASF Chlorine (GER)

Bayer Polycarbonate (GER)

EXPERIENCED PARTNER FOR BROWNFIELD PROJECTS

Technologies & Know How


Oil & Gas Field Development

• Pipeline Systems

▪ In-field pipelines

− Production flow lines (multi-phase)

− Re-injection lines (gas and/or water)

− Water supply lines

− Water disposal lines

▪ Export pipelines (gas, oil, condensate, others …)

• Separation & Processing Plant

▪ Main units for separation, desalting, stripping, gas drying and compression

▪ Import / Export of oil and gas

▪ Re-Injection and withdrawal of gas



Design of Production Flow & Trunk Lines

• Well production profiles: Flow rates, pressures and compositions varying over the regarded “design lifetime”

▪ Determination of suitable scenarios / cases for the hydraulic simulations

▪ Suitable design of the flow & trunk line dimensions

▪ Aggressive & corrosive components in well fluids

▪ MMEC expertise on corrosion calculations

• Material selection, Corrosion Allowance

▪ Internal Lining or Clad solutions

▪ Approach sections to well heads (usually drilled at a very late stage), well head orientation unknown

▪ Flow line primarily ending in suitable distance

▪ Design & stress calculation of approach section after determination of well head orientation



Lateral & Upheaval Buckling (II)

• Our Expertise

• Based on approved scientific approaches

• Consideration of local geotechnical conditions

• Specific Engineering solutions –proven by dedicated in-situ tests and project experience

• Publications e.g. in

▪ “3R International”, Special 01/2006

▪ “World Pipelines”, October 2006


Onshore Pipeline Systems

References & Achievements

• Main Media▪ Oil

− Total Length > 6,000 km

− Diameter / Material 10” - 56’’ / X60-X70

▪ Water

− Total Length > 2,800 km

− Diameter / Material 32” - 64” / X42-X70

▪ Gas

− Total Length 17,000 km

− Diameter / Material 10” - 56’’ / X60-X80

• Station Duty for Oil and Gas Systems▪ Pump and Compression 8,400 MW

• Electrical Generation for Oil and Gas▪ Power Generation 2,600 MW



Main Types

• Transmission Pipelines

Oil, Natural Gas, Water, Sulphur

▪ Cross Country Pipeline

▪ Transport Network

• Product Pipeline / Petrochemical Products

▪ Multi-Product Pipeline

▪ Single-Product Pipeline

• In-Field Pipelines / Multiphase

▪ Flow, Gathering and Trunk Lines

▪ Re-injection



Hydraulic Simulation Software GIS• Pipeline Studio

Single Phase Flow transient and steady state software for design of pipeline systems

• OLGAMultiphase Flow transient and steady state pipeline systems design /

flow assurance software

Mapping• Smallworld

• Google Earth Professional

• Descartes - visualization, mapping, and raster to vector conversion

software

• Smallworld (GE)

GIS system with a Pipeline specific, customised application module enabling predominantly automizedalignment sheet production; compatible with PODS



• Material Selection Criteria

▪ Standardized Dimensions

▪ Adequate Strength to Operate at Pressure

▪ Adequate Fracture Toughness

▪ Adequate Internal / External Corrosion Resistance

▪ Pipe has to be weldable under Site Conditions

• Materials used

▪ Carbon Steel from X42 to X80, API 5L

▪ Pipe in Pipe with CRA´s, API 5LC, ASTM

▪ Clad or lined Pipes with CRA´s

▪ GRP / GRE, ISO 14692, API 15HR

• Calculation and Simulation-Tools

▪ Hydrocor

▪ ECE



• System Design Including Strength & Stress Calculation

▪ Design in Compliance with National and International Codes & Standards

▪ Reliability Based Design (RBD)

▪ Continuum Mechanics


▪ ANSYS, Finite Element Program

▪ Rohr 2, CAESAR II

▪ INROS

▪ PACAP

▪ DIMy


Slug Catcher Design

45 deg 2.5%1%

3 m5 m

36"

36" (typ.)

90 m

25 m

36"

36"

36"

18"

SLUG RECEIVING SECTION

10 m (typ.)

36"

1.5 m min

(By Piping)

LIQUID

OUTLET

36"

36"x32" (typ.)

32" (typ.)

24"(typ.)

36"

36"

36"

24" (typ.)

Eccentric 'T'

36"x 24" (typ.)

24"x 12" (typ.)

Eccentric expander

4.4 m (typ.)

GAS OUTLET HEADER

24"

18"

36"x 32" (typ.)

10 m

FROM PIPELINE 24"

24"x 18"

24"x 18"

12" (typ.)

LIQUID

OUTLET

• Types of Design

▪ Taylor Forge Design

▪ Shell Design

▪ Modified Shell Design

• Basis of Design

▪ Case Studies

▪ Ramp-up Scenarios

▪ Liquid Hold-ups

▪ Gas / Water Separation

▪ Residence Time for Oil / Water


▪ OLGA 2000

▪ PVT Sim

Petroleum Coke Calcining

MMEC Technology, Trends & Market Position



MMEC’s technological edge

World Largest Calciner Plant

ALBA Bahrain – Production Capacity: 450.000 tpyEPC execution by MMEC Mannesmann

Technology & World Market Share Leader

6%

73%

21%

Calciner Technology since 1980

Rotary Hearth

Rotary Kiln

Shaft Calciner

Installed overall CPC production capacity: 7,5 Mtpy



MMEC – Unique Technology Expertise

From Design to delivery

Material Handling

Coke Cooler Technology

Desalination Units

Market Know How & Contacts

Rotary Kiln Technology

Power



MMEC – Unique Technology Expertise

ROTAFAST® - Proprietary Coke Cooler Technology



MMEC – Design Approach

* MMEC Mannesmann GmbH

MMEC Mannesmann GmbH

Theodorstr. 18240472 Duesseldorf, GermanyTelephone: +49 (0) 211 659 0

www.mmec-mannesmann.com

company profile - mmec-mannesmann.com€¦ · after sales services • spare parts ... our scope of...

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