company profile & references · the principle of filtration is simple and omnipresent in our...
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www.krone-filter.com
S O L U T I O N S I N F I LT R AT I O NKRONEFILTER.COM
®
Company Profile & References
A portrait of Krone Filter Solutions GmbH, Germany
Who are we?company
We, Krone Filter Solutions, are a global, leading filter manufacturer from Oyten, Germany.
What can we do and what do we offer?
We are proven specialists in the filtration of all liquids. The heart of our philosophy: all our filters are developed and manufactured by us. We thus ensure that they always meet our own high standards of quality and guarantee best filter solutions.With our filters, you protect your most important system parts effectively from soiling.
Constantly increased quality requirements industrial and process-related soiling make filtration an indispensable process step.
Why is our business important?
Filtration protects the value we create as it protects technical equipment from wear and destruction
Filtration improves the quality of materials and is often necessary to make them
usable. Filtration reduces consumption, thus allowing limited resources to be used economically
Filtration helps maintain the basis of life by ensuring that unwanted contami-nants are kept out of the cycle of nature.
Founded in 1990 as Krone Filter by the mechanical engineer Rainer Krone, the company was constantly growing – and developed 3 industrial divisions:• Industrial filtration• exhaust gas aftertreatment products plus sales and installation of catalytic
conver ters, diesel particulate filters and SCR system• and acted as german dealership of MANN+HUMMEL automotive filtration
History1990 2005
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The principle of filtration is simple and omnipresent in our daily life: a liquid passes through a filter element whose mesh, openings or pores are dimensioned to prevent specific, unwanted particles from getting through. At industrial level, this requires a command of complex processes which are influenced by various material qualities and environmental conditions.
These solutions include quantity, pressure, temperature, density, viscosity, corrosiveness, the level of contamination, particle size and the type of medium being filtered.
Years of systematic research into these influential factors and their interaction enable us to offer a series of filter systems for various applications and fields which are guaranteed to maximise performance, reliability and protection.
As result of the strong international growth and global business in the division Indus trial filtration. Krone Filter Solutions was formed in 2009 and moved to much larger manufacturing facilities in Oyten Germany. The company is in private ownership.Krone Filter Solutions developed to a strong international solution provider in liquid filtration and is present worldwide with it´s trademarks Krone Filter®, Bernoulli®, KSF®, KAF®.
2019
YEARS
2009
KAF® Bernoulli® filter 20" in / out for a power plant in Marocco Haet Exchanger protected by KAF® Bernoulli® filter
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2015
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Quality awarenessquality
We concentrate on what is most important – because our focus is always on the best filter solution for our customer!
We guarantee this by:
developing and manufacturing all our own filters using modern production processes using high-quality materials employing trained, specialist personnel wich we continuously educate and
upgrade
Before being delivered, all our self-developed and manufactured filters are subjected to a detailed function FAT´s and quality check on special test benches and equip-ment.
In addition, we offer short delivery times thanks to a stock of products, spare parts and materials that has been optimised over a period of years. But we also think sustainably. By using high-quality materials and components, we ensure safe and long-lasting use of our products. As example our GRP / FRP products achieve the highest standards of quality through innovative production processes and the world’s only certified filter production according to ASME X RP-stamping. Lloyds Register certified our production range and our products have Lloyds Type Approval and functional design apraisal.
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Our standards and certifications
For years, we have met international quality requirements such as:
• PED 97 / 23 / EC-2014 / 68 / EU, ASME VIII DIV 1, ASME BPVC X, GOST, RTN, GL, Lloyds, DNV, ABS, BV etc.
• Modul G certification, CE labelling, CE conformity evaluation of all products• ATEX• DOSH, MOM, SASO and many different worldwide inspections• we manufacture of high-quality welding filter housing and inserts in many mate-
rial qualities, e.g. 1.4571, SS 316 L / TI Hastelloy C4 or Titanium, super duplex, even surpassing them.
An overview of our certifications for you:
• Krone Filters – DIN EN ISO 9001:2015 quality assurance system• Russian market GOST and RTN, approvals for Krone Filter Solutions since
September 2007 and subsequent newest TR TS EAC Approvals, technical pass-ports and TR 032
• LR TA (type approval) and LR design appraisal• ASME X – World’s only filter manufacturer with certified GRP / FRP production
accor ding to ASME X class 1 and class 2 / including filters with ASME-RP Stamp• ASME VIII – Div. 1 with U-Stamp• OFFSHORE NORSOK standards
certification
TR TF
Type ApprovalCertificate no. 16/20086
ISO 9001:2015 LR TA EAC TR/TS FAT Foundry LR Approval
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Filter KAF® Bernoulli® size 300 JIS 10k for use in hazardous area zone 1 with ATEX & IECEx certified instrumentation & controlfiltration of seawater on a LNG carrier build by Hyundai in Korea
Design AppraisalCertificate no.HPC1461050/34963-16/TS
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What do we stand for?Our values determine our actions!
guide words – values
Qualityawareness
Expertise
Creativity & innovation
Enviromental awareness
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guide words – valuesOur quality awareness applies to product and employee. Our standard of quality is set by the customer, whose opinion is always decisive. We are satisfied with our quality only when our customers are. In order to achieve this, all our staff are tech-nically competent and optimally trained and thus contribute to the company having a customer-orien tated presence. As part of the continuous process of improve-ment, administrative processes, decisions, services and product designs are under permanent review. In this way, optimisation potential is recognised and promptly implemented. Our aim is always to find the optimal solution – with well-founded knowledge, experience and a feel for people and processes, we achieve this goal.
Quality awareness
ISO, LR Type Approval and design appraisal, NORSOK, TR TS EAC as well as approvals and inspections by DNV, ABS, RINA, BV and the collaboration with numerous global inspection companies allow us to cater to specific approval requirements.
Our developed project ITP´s control the whole process from project award, manufactu ring, FAT´s in final inspection are detailed process control tools – up to delivery of project documentation with the product delivery.
Quality system and inspections
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Final documentation
for QAFCO QATAR
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Our references, projects and customersreferences
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ENTROPIE
HYUNDAIHEAVY INDUSTRIES CO. LTD.
SETE ENERGY SAUDIA
UreaCasaleTECNICAS REUNIDAS
CUMBERLAND
EMPRESARIOS AGRUPADOS
Public Power Corporation S.A.-Hellas
Always by your side
All of this is also reflected in a broad customer spectrum. Our customers come from areas including:
• Chemical industry• Power plants / energy generation• Process, air-conditioning and refrigeration technology / HVAC• Automotive and construction machinery industry
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• Shipping processes, Lub oil filtration, Ballast Water• Petrochemistry• LNG / LPG / FSRU• Industrial food production
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saarstahl
sterner
TNB JANAMANJUNG
referencesMarafiq, YANBU 2, Saudi ArabiaDesalination, 4 x 24", EPC Hanwha, Entropie-Veolia, delivery date 2011, seawater channel, 1.5 mm
In cooperationwith
KAUST University, Saudi ArabiaDesalination, 3 x 24", SETE Energy, delivery date 2008, open intake 5 mm
In cooperationwith
SETE ENERGY SAUDIA
Oman Methanol, OmanDesalination, 2 x 12", EPC Entropie-Veolia, delivery date 2010, open intake 1 mm
In cooperationwith
Suez Power Plant, EgyptWater supply cooling water & desalination, 2 x 20", open intake brackish water, delivery date 2013, Suez Canal
In cooperationwith
ENTROPIE
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Shoaiba CCPP Power Plant, Saudi Arabia4 x 20" KAF® self-cleaning filters, delivery date 2012, cooling water
In cooperationwith
Yala Pilbara Fertilizer, AustraliaBurrup desalination, 3 x 12" KAF® self-cleaning filters, Veolia-Sidem, delivery date 2011, open intake 1 mm
In cooperationwith
QASCO Qatar Steel, QatarDesalination, Metito 15,000 RO (Reverse Osmosis) 2 x 16", delivery date 2010, open intake 1 mm
In cooperationwith
Adnoc Industrial Gases Mirfa 1 Elixier, Abu Dhabi UAEWater treatment for air separation plant, 2 x 12", Linde Engineering, delivery date 2010
In cooperationwith
DolWin Alpha OFFSHORE HVDC Platform, North SeaCooling water & desalination by RO, ABB / Heerema, 2 x 12", 200 micron, delivery date 2011, direct seawater intake from North Sea
In cooperationwith
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QAFCO Fertilizer Messaied, QatarDesalination, 2 x 14", Urea Casale, delivery date 2006, open intake 1 mm
Al Shuwaikh, KuwaitDesalination, 2 x 12", delivery date 2012, open intake 1.5 mm
SAFCO Khobar, Saudi ArabiaDesalination, 2 x 12", Royal Dahlmann Bahrain, delivery date 2015, open intake 0.5 mm
Megalopolis V Combined Cycle Power Plant, GreeceCooling water, 2 x 28", Empresarios Agrupados, delivery date 2011, open intake 0.5 mm
In cooperationwith
In cooperationwith
In cooperationwith
In cooperationwith EMPRESARIOS AGRUPADOS
references
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Bahrain LNG, Kingdom of BahrainDesalination 2 x 6", delivery date 2014
Shoaiba Power Plant, Saudi ArabiaDesalination & cooling water, 4 x 18", delivery date 2013, open intake 1 mm
Jorf Lasfar, MoroccoDesalination, 2 x 20", delivery date 2010, open intake 2 mm
Zouk 1 + 2, LebanonDesalination, 2 x 18", Entropie-Veolia, delivery 2016, thermoelectric power plant, rehabilitation Lebanon, desalination 2 x 18", EDL Burrotec, delivery date 2016, plant with a total capacity of 1440 m3/d.
Khoms and Tripoli West, LibyaDesalination, 2 x 14", Sidem-Veolia, Hyundai Engineering & Construc tion Co. LTD for the supply of two seawater desalination units for the Tripoli West (Libya) 4 x 350 MW power plant project in Libya. Net capacity of 3600 m3/d of distilled water, open intake 1 mm. Delivery date 2017.
HYUNDAIHEAVY INDUSTRIES CO. LTD.
In cooperationwith
In cooperationwith
In cooperationwith
In cooperationwith
In cooperationwith
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1,000 MW Manjung supercritical coal-fired power plant, Perak, MalaysiaCooling water, 2 x 28"/30", delivery date 2014, 1 mm, open intake seawater
In cooperationwith TNB JANAMANJUNG
Shell Pulao Bukom Refinery, SingaporeShell Pulao Bukom Refinery, delivery date 2014, 2 x 4", explosion proof Zone 1, electrochlorination & water treatment, seawater open intake 0.5 mm
In cooperationwith
Golar Hilli FSRUCooling water, 2 x 18" ATEX Zone 1, 1 mm, open intake of seawater worldwide
In cooperationwith
Golar Winter FSRUCooling water, 3 x 24" ATEX Zone 1, 1 mm, Golar LNG Norway / UK 2009, open intake of seawater worldwide
In cooperationwith
Seadrift Tx, Gulf of MexicoFilter IN/OUT size 3", Dow Chemicals, delivery date 2013, pond water used in process, mesh 1 mm
In cooperationwith
references
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Salalah Methanol Plant, OmanFilter IN/OUT size 40", Salalah, SNC Lavalin, delivery date 2019, cooling water / seawater, mesh 1 mm, KAF-G Bernoulli filters
In cooperationwith
Scandinavia North Sea, Sea Water Treatment, NorwayWater supply & desalination, 12 x 24", mesh 0.15 mm, open intake seawater, delivery date 2012
sternerIn cooperationwith
Höegh LNG, UruguayFilter IN/OUT size 14“, Höegh LNG / Mossmaritime, delivery date 2014, seawater coast of Uruguay, mesh 1.5 mm titanium, one of world largest FSRU
In cooperationwith
DOW Chemicals / Union Carbide Hahnville LA, USAWater supply cooling water 2 x 24", 5 mm, delivery date 2009, open intake brackish Mississippi water
In cooperationwith
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Abu Qir Alexandria Power Plant, EgyptWater supply cooling water & desalination, 3 x 28", open intake brackish water, delivery date 2012, seawater
In cooperationwith
YANBU, Saudi ArabiaDesalination, 4 x 24", delivery date 2010, seawater channel, 1.5 mm
In cooperationwith
Linde-Engineering / SWF Hydrogen plantCooling water, filter IN/OUT size 3 x 12", Linde, delivery date 2019, seawater, filter mesh 0.2 mm, KAF Bernoulli filters
In cooperationwith
Cairo West Power Plant, EgyptWater supply cooling water & desalination, 2 x 24", open intake brackish water, delivery date 2009, Suez Canal
In cooperationwith
ENTROPIE
references
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In cooperation with
2019
North Project SHARMA/TABUK, Red Sea, Saudi Arabia7 x 14" units, seawater, open intake 5 mm, desalination
In cooperationwith
2018
Oman Methanol Company, Sultanate of Oman1 x 12" unit, seawater open intake 1 mm, desalination
In cooperationwith
2019
SRC Singapore Refining Company, Singapore1 x 10" filter units, open intake 0.5 mm, desalination
In cooperationwith
2019
DOW Chemicals Hahnville LA, Mississippi RiverFilter IN / OUT size 4", Dow Chemicals, delivery date 2019. Mississippi River & pond water used in production process. Filter has special measurements system for self-cleaning activation. Mesh 1 mm.
In cooperationwith
Ras Tanura,Saudi Aramco Oil Refinery,Saudi Arabia6 x 20" / 6 x 10" seawater open intake 1 mm, desalination and water treatment
ENTROPIE
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Musandam Gas, OmanDesalination, 2 x 24" EPC Hyundai Engineering, delivery date 2013, open intake 1 mm
HYUNDAIHEAVY INDUSTRIES CO. LTD.
In cooperationwith
Al Zour, KuwaitDesalination, 2 x 6", Alghanim, delivery date 2010, open intake 0.5 mm
In cooperationwith
1,000 MW Tanjung supercritical coal-fired power plant, Johor, MalaysiaDesalination & cooling water, 2 x 28"/30", delivery date 2013, 1 mm, open intake seawater
In cooperationwith
QASCO Qatar Steel, QatarDesalination, Metito 15,000 RO (Reverse Osmosis) 4 x 12" delivery date 2010, open intake 1 mm
In cooperationwith
El Tebbin Power Plant, EgyptWater supply cooling water & desalination, 4 x 16", open intake brackish water, delivery date 2009, Suez Canal
In cooperationwith
references
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Scandinavia North Sea, Sea Water Treatment, NorwayWater supply & desalination, 6 x 24", 0.15 mm, open intake seawater, delivery date 2012
sternerIn cooperationwith
PPC Powerplant, GreeceFilter IN/OUT size 28", PPC, delivery date 2019, riverwater Greece, mesh 500 micron, electric Bernoulli filters
In cooperationwith
Public Power Corporation S.A.-Hellas
Always by your side
Petron Bataan Refinery, PhilippinesDesalination, 3 x 20", Entropie-Veolia, delivery date 2011, open intake 1 mm
In cooperationwith
El Nubaria Power Plant, EgyptWater supply cooling water & desalination, delivery date 2018, 2 x 24" 0.5 mm, open intake brackish Nile water
In cooperationwith
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Seawater, NorwayDesalination, 2 x 14", Marine Harvest, delivery date 2014, open intake 0.15 mm
In cooperationwith
El Tebbin Power Plant, EgyptWater supply cooling water & desalination, 4 x 16“, open intake brackish water, delivery date 2009, Suez Canal
In cooperationwith
Seawater, Thermosolar Plant, SpainDesalination, 2 x 12", EPC Fluor, delivery date 2011, open intake 0.20 mm
In cooperationwith
Ballast Water, Erma FirstBallast water / Seawater, 12 x 8" and 12", Erma First, 200 micron, delivery date 2010-14
In cooperationwith
Brackish Water, AntwerpBrackish water / Seawater Shelde, 2 x 12", 200 micron, delivery date 2010
In cooperationwith
Renault, MoscowRenault Moscow, cooling water, 4 x 8" and 12", 150 micron, delivery date 2011
In cooperationwith
references
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Norway SeawaterNorway seawater, 12 x 8" and 12", delivery date 2013
In cooperationwith
Seawater / Brackish Water, Elbe RiverBrackish water / Seawater Elbe river, 4 x 6", 200 micron, delivery date 2011
In cooperationwith
Oxygen Plant, Rotterdam, Brackish WaterBrackish water, 12" unit in hazardous area of oxygen plant, 0.15 mm filter mesh, delivery 2010
In cooperationwith
Bio MCN Methanol PlantBrackish water / seawater, 2 x 24", Bio MCN methanol plant, 200 micron, delivery date 2011 and 2018
In cooperationwith
Ballast Water - Container ShipsBallast water / Seawater on container ships, 20 x 20" and 8 x 14", Mahle, 200 micron, delivery date 2010-14
In cooperationwith
Scandinavia North Sea, Sea Water Treatment, NorwayWater supply & desalination, 6 x 24", 0.15 mm, open intake seawater, delivery date 2012
sternerIn cooperationwith
sterner
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Expertise
know-howOur aim is always to bring together the highest expertise in our domain and thus to guarantee it for our customers. We foster creative, flexible and hard-working employees and create the suitable environment for innovations in all areas as well as the implementation there of through constant training. We stand out thanks to: certified filter quality a wide product range high delivery capacity fast reaction times and delivery reliability and expertise in consulting, engineering and production
We achieve operational excellence through processes that are orientated towards value creation and that are constantly improved and we fight bureaucracy wherever we consider it to be inhibitive. We are thus quick in the implementation of new ideas on marketable products, in processing customer enquiries and in internal cooperation. Moreover, continuous improvements and changes strengthen our expertise.
CFD computation of fluid dynamics of the
claening sequence of a self cleaning filter
CFD of a wedge wire screen of a self cleaning
filter
Microscopic examination of a laser cut filter
screen
Environmental awareness is also important! We act respon-sibly towards society and the environment. Our quality is based on well-founded training, many years of practical application and experience as well as networks and coopera-tion. QUALITY is A MUST for us. We are conscious of our responsibility – for the quality of our work, the success and the name of our customers, our environment and for the people we work with.
Environmental awareness
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Creativity and innovationWillingness to take on responsibility and to take risks promotes entrepreneurial thinking. It also offers us new perspectives and the chance to generate creative solutions even for un-usual requirements and problems. We thus want to be the preferred partner for our customers, through creative and innovative solutions and maximum quality.
Our innovation management stands for systematic intensi-fication and promotion of idea generation and project work. We are an important development partner of our customers. We develop customer-orientated solutions, make active use of syner gies and let our expertise influence all phases of a project.
We are internationally aligned. In the implementation of our growth strategy we are open to partnerships and alliances. Optimal results can be achieved only in a partnership-based collaboration characterised by team spirit and trust. We invest actively in the improvement of our abilities, knowledge and process techniques and always develop solutions that correspond to the current state of scientific knowledge and that meet the needs of our customers in the best manner.
We believe innovation is essential to resolve clients’ needs today and in the future.
Krone Filter Solutions is constantly working in R&D projects with clients and on it´s on and has published several patents.
Our Patents – research & development
KAF-S Bernoulli® Filters 20" for a power plant on the Suez Canal for
3.000 m3/h at 500 micron
Our development – small footprint KAF® Bernoulli®. The radial move-
ment of a motor is transfered to a axial disc movement.
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We develop and manufacture filters for all liquids.Our main filter lines are:
casted basket filters and casted duplex basket filters for liquids
fabricated customized tailor made welded filters
self-cleaning cooling water filters in different materials
Our strongest field of specialisation is cooling seawater filtration. Our high level of expertise of our staff, professional advice tailored to you, aftersales service as well as the vigorous development of our filter systems, taking the feedback of our customers into account.
Self cleaning filter
Single filter
Our product rangeinnovation
• KAF® Self cleaning Bernoulli®-filter• KAF-G
• KAF-S• KRF Backflush-filter• KAS Scraper filter
• KSF® Single basket filter (flanged)
• KMF Threaded basket filter• KWF Welded / custom made
basket filter• KWF-Inline Inlet flange and outlet
flange inline
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• KDF-K Duplex filter• KDF-V Valve switch duplex filter• KDF-VB Butterfly valve switch filter• KDF-W Duplex filter
• KBF Bag filter• KBF-M Multi-Bag filter• KOW Oil and water separator• KCS Centrifugal separator
• DeltaP Differential pressure indicator
Contaminant level indicator
• Filterbags• Magnets
• Basket elements• Ring elements• Star-pleated elements • Wedge wire elements• Custom-made elements
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Type ApprovalCertificate no. 16/20086
Duplex filter
Other filter solutions
Accessoires
Filter elements
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Welding shopKrone Filter Solutions welded filters are manufactured ac-cording to all worldwide requested standards. All approvals according to EN, Modul G, ASME, U-STAMP, LR, DNV, ABS, NORSOK and EAC, TR 032 are at hand.
Type ApprovalCertificate no. 16/20086
Design AppraisalCertificate no.HPC1461050/34963-16/TS
manufacuring
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FoundryLR and ISO-certified, state-of-the-art automated and appart from that our precise hand mould casting processes, our own flexible pattern shop, in house mechanical processing are our strength. Final product stress test and hydro testing of all products and manufacturing stages are mandatory in our workshop.
Foundry LR Approval for castings
KSF® family DN 15–800
www.krone-filter.com
Type ApprovalCertificate no. 16/20086
KSF® is a Krone Filter Solutions registred trademark
manufacuring
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GRP productionFlexible and innovative ASME X-certified production processes in contact moulding for small series and standard self cleaning filter range.
GRP / FRP-MONOLITH® is a Krone Filter trademark for the GRP / FRP vessels made with reduced joints.
14" GRP Filter KAF® Bernoulli® for a Urea plant in Qatar
20" KWF-inline for Yanbu industrial complex in
Saudi Arabia
Finite element
stress analysis of a
GRP / FRP filter vessel
GRP contact moulding fabrication
manufacuring
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Filter insert / Filter basket manufacturingA filter is just as good as it‘s basket!
State-of-the-art water-cooled resistance welding machines and the use of state-of-the-art stainless steel filter cloth & high-quality deep-drawn modular moulded parts form the core of our high-quality flexible screen workshop – which also manu-factures special screens in accordance with the customer’s own specifications.
A cooperation of Krone Filter Solutions with the german stainless steel mesh manufacturer Haver & Boeker guarantees not only highest quality mesh performance but also constant development of new geometries.
Krone uses high quality Haver & Boecker MESH for all products with SS mesh inserts like MINIMESH® HIFLO-S 25 micron.
Wedged wire filter insert manufacturing
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manufacuring
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worldwidefilter-impressions
Some few of our
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worldwidefilter-impressions
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LNG
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Krone Filter Solutions GmbH Industriestrasse 19 | 28876 Oyten / GermanyTel. +49 42 07 9 87 69-0 | Fax +49 42 07 9 87 69-27 [email protected] | www.krone-filter.com www.krone-filtershop24.com K
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S O L U T I O N S I N F I LT R AT I O NKRONEFILTER.COM
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