competence development & training in process safety …€¦ · 1 process safety training...

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Process Safety Training

Competence Development & Training in Process Safety 2017

DEKRA Insight represents the collective expertise of our member companies, each an institution in safety.

www.dekra-insight.com www.chilworth.co.in

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3 Introduction4 Your Global Partner for Developing Competence in Process Safety5 Our Training Programme Description6 Process Safety Management6 Risk Management & PSM7 Dust Hazard Assessment7 Gas & Vapor Flammability8 Static Electricity Hazards8 HAZOP9 Process Hazards Assessment9 Hazardous Area Classification10 Safety Integrity Levels & Layers of Protection10 Electrical Safety11 Training Schedule 201712 Booking Form13 Our International Locations

ICONS TABLE

CONTENT

WEBINAR EXCLUSIVE IN-COMPANY PRACTICAL WORKSHOP

OPEN TRAINING

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Areas covered include:

• Hazard and risk analysis (HAZOP, etc.) • Safety instrumented system design and verification • Accident and incident investigation • Electrostatic risk assessment and chemical reaction hazard assessment • Fire and explosion risk assessment (gases, vapours and dusts) • Safety system design • Legislative compliance (DSEAR, COMAH, ATEX, Seveso).

Excellence in process safety requires more than having sound programs in place with a good organisational culture. it should be also about being genuinely proficient and competent in the requisite technical disciplines and having the appropriate level of knowledge in key positions embedded throughout the organisation with a mechanism for longevity.

Chilworth Process Safety Academy brings high-level proficiency to your organisation to maximise the effectiveness of your process safety management.

Training is a critical tool for growing proficiency and is the key aim of Chilworth’s Process Safety Academy.

Chilworth Process Safety Academy Embedding skills, knowledge and best practice

Chilworth, your Global partner:

Consistent international curriculum (Europe, North America and Asia) for education, according to established syllabi, in all core elements of process safety.

Available in all major international languages, tailored to specific local requirements – cultural and legal.

Work to globally recognised standards to ensure high quality, robust learning solutions.

Chilworth, International Expertise in Industrial Process Safety

30 YEARS OF

EXPERIENCE

MORE THAN

2,000CLIENTS

EACH YEAR

LEADERIN INDUSTRIAL

PROCESSSAFETY

PROCESSSAFETY

EXCELLENCE

Mon

itoring and Feedback

Key

Pro

cess

Safety Performance Indicators

PROFICIENCYCompetency

(Can do)

PEOPLECulture

PROGRAMSSafety Management

Programs

Right skills,knowledge

Skills effectivelyapplied

Mechanismfor endurance

Appropriate

Applied asintended

Sustainableover time

Applied leadership, motivation, attitudesRight (will do) culture

Self sustaining over time

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Chilworth Technology, Now Part of DEKRA Insight, Your Global Partner In Bringing Process Safety Competence to Your Organisation

DEKRA Insight is the global leader in safety at work. We guide clients in transforming their organisational culture and their operational environment, enabling them to reduce exposure to injuries, save lives, protect assets and achieve safer performance.

OUR COMPETENCE

DEVELOPMENT PROGRAMMES

ARE:

OUR SOLUTIONS

ARE:

OUR IN-COMPANYPORTFOLIO INCLUDES:

Effective, with our Process Safety expertise honed to deliver the appropriate knowledge to the appropriate staff; establishing clear targets and skills to be developed with information applicable in day-to-day activities

Impactful, accompanied by testing and managerial follow-up (before and end-of-course grade tests, communication of skills developed)* Globally Consistent, ensured through adherence to a global syllabus agreed by our facilitators in all locations

Sustainable, refreshed regularly to top-up knowledge and proficiency

• Custom made & focused on your own operational process*

• Flexible (open/ in-company/ webinar/ e-learning platform)

• At your own pace (one-shot, quarterly, annual)

• Complimented by extra services (hotline experts, supplementary back-up training or refresher sessions)*

• Best Practices in PSM Programs

• Understanding Process Safety Hazards

• Hazard Identification and Risk Analysis

• Safeguards and Layers of Protection

For an informal discussion on our tailored In-Company solutions,please call +91 (0)11 2613 6979or email [email protected].

OUR TRAINING EXPERTISE:

• In-company, open training, e-learning and webinars

• Multi level audience: engineers, scientists, managers, technicians, operators and board members • Our trainers: highly experienced process safety practitioners in industry

Senior experts in their fields, providing a high level of advice and able to answer professional questions from experience

*: exclusive for in-company programs

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The Chilworth Process Safety Academy - A Global Platform for Consistent Education, According to Established Syllabi, in All Core Elements of Process Safety

Within each module there are a range of globally applicable courses, with secondary localisations which focus on specific industry sectors and legislation. All courses are globally consistent – ensured through adherence to a global syllabus agreed by our facilitators in all locations.

BEST PRACTICESIN MANAGEMENTOF PROCESSSAFETY

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2UNDERSTANDINGPROCESS SAFETYHAZARDS

SAFEGUARDSAND LAYERSOF PROTECTION

HAZARDIDENTIFICATIONAND RISKANALYSIS

• Process Safety Management Essentials• Process Safety Information• Process Hazards Analysis & Risk Management Programme• Asset and Mechanical Integrity• Creating a Mangement of Change Program• Operating Procedures & Safe Work Practices

• Emergency Plans• Process Safety Auditing• Process Safety Metrics & Leading Indicators• Lessons from Accidents in the Process Industries• Incident Investigations: Methods & Case Studies

• HAZOP for Team Leaders• HAZOP for Team Members• Process Hazards Analysis (PHA)• Consequence Modelling & Toxic Dispersion• Qualitative Risk Assessment (QRA)• Facilities Siting Risk Assessment

• Hazards of Pressure & Temperature• Combustion & Fire Fundamentals (pool, jet,...)• Dust Explosions• Gas/ Vapour Explosions• Chemical Reaction Hazards (CRH) and Thermal Stability• Ignition Sources and Electrostatics Hazards• Corrosion & Toxicity

• Classification and Management of Hazardous Areas • Protection Against Deflagrations / Venting• Emergency Relief Systems, Blowdown & Pressure Vessels• Safety Instruments Systems, SIL Assessments and Verification• Safety Critical Elements• Fire Protection & Fireproofing.

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Process Safety Management

Content

With OSHA-PSM standard as a base, this competency development program addresses the requirements for the identification and management of hazards associated with the processes using hazardous chemicals. This will enhance process safety in the workplace. The program will teach candidates how to develop and implement an effective and successful process safety management (PSM) program, not

only in order to meet regulatory compliance requirements, but more significantly, to incorporate it into a company’s safety culture and daily operations. The program is designed to highlight the essential elements of any process safety management system and to emphasize more specifically any pitfalls that could stand in the way of making it work.


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Venue Duration Date Fee/Participant (Taxes Extra)

Vadodara 1 day 17th February Rs. 14500.00

Mumbai 1 day 3rd March Rs. 14500.00

Delhi 1 day 12th May Rs. 14500.00

Kolkata 1 day 4th August Rs. 14500.00

Chennai 1 day 11th September Rs. 14500.00

Risk Management & PSM

Content

This competency development program is aimed at sensitising and increasing awareness of tools that are being used internationally for ensuring Safety, operability and availability for process industries. It provides an insight of systematic techniques to establish the level of risk associated with the identified hazard, thereby helping to mitigate it through corrective/ preventive actions.

Risk evaluation methods for developing the most suitable safeguards will be discussed. The program is illustrated with real examples from industry (both batch and continuous processes).


Guwahti 1 day 3rd November Rs. 14500.00

Taloja (Navi Mumbai) 1 day 8th December Rs. 14500.00

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Dust Hazard Assessment

Content

Dust explosion hazards exist in any facility or equipment that handles or processes a flammable/combustible gas liquid or solid. Dust explosion could occur during the handling of flammable solvents and powders in the chemical, pharmaceutical, petroleum, plastic, paint, coating industry and others.

This competence program will demonstrate the techniques available for both preventing dust explosions and protecting people and facilities from their effects. It employs a systematic approach to dust explosion hazard assessment directed towards obtaining a basis of safety for a process.

This competence program will teach participants how to analyse the various conditions under which dust explosions can occur and how to compare the different techniques that can be used to prevent dust explosion. Candidates will also be taught how to apply suitable measures for the protection of people and facilities from the effects of an explosion.

In addition the course will highlight the role of codes and standards in evaluating risks and the methods to eliminate dust hazards.


Hyderabad 1 day 17th November Rs. 14500.00

Gas & Vapor Flammability

Content

This competence program provides an understanding of explosion phenomena and how to accurately assess the associated hazards of flammable gas and vapor explosions, to be able to provide a good risk analysis.

Attendees will also understand the importance of obtaining and compiling the explosibility properties of gases and vapours for preventing explosion and for mitigating the effects of possible explosions.


Delhi 1 day 25th August Rs. 14500.00

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Static Electricity Hazards

Content

This course will discuss and demonstrate how and where electrostatic charge is generated, how to analyze static problems, and how to apply effective solutions. Practical static control techniques will be illustrated by examining case histories of explosion incidents investigated by Chilworth Technology consultants


Hyderabad 1 day 19th May Rs. 14500.00

HAZOP

Content

This two day competency course will help attendees develop the skills & knowledge required for participating & leading a HAZOP. While the first day will cover the theoretical concepts of a HAZOP the second day will consist of conducting a practical HAZOP session. This program demonstrates how HAZOP is a rigorous, structured approach to identifying operational problems and hazards, which can be adapted to a variety of processes and technologies.

Since the effectiveness and efficiency of a HAZOP depends on the competence of the leader, this program will help leaders develop the skills necessary to make HAZOP a cost-effective aspect of process development, design, and management in their organization.


Hyderabad 2 days 16 & 17 March Rs. 25000.00

Vadodara 2 days 15 & 16 June Rs. 25000.00

Mumbai 2 days 12 & 13 October Rs. 25000.00

3HAZARDIDENTIFICATIONAND RISKANALYSIS

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3HAZARDIDENTIFICATIONAND RISKANALYSIS

Process Hazard Assessment

Content

This two-day competence program will give attendees an understanding of the basics of Process Hazard Analysis (PHA), with emphasis on the Hazard and Operability (HAZOP) methodology which uses guide words and process variables to identify potentially hazardous deviations. Risk evaluation methods for developing the most suitable safeguards will be discussed. The program is illustrated with real examples from industry (both batch and continuous processes).

In this program, attendees will work on case studies, as part of a HAZOP working group. The technical and organizational aspects of the methodology will be covered, as well as the soft skills required to become an efficient HAZOP leader.


Delhi 2 days 29 & 30 June Rs. 25000.00

Hazardous Area Classification

Content

This one-day HAC competence program aims to provide in-depth knowledge of the method of analysing and classifying the environment where explosive gas / dust atmospheres may occur. Using a systematic approach to identify flammable atmospheres and their persistence candidates are taught how to classify areas at their sites for various levels of risk.

This course presents current best practice and procedures for carrying out a HAC for flammable gases/vapors and dusts/ powders in a plant. At the end of this program candidates will develop expertise in the proper selection and installation of apparatus to be used safely in that environment, taking into account the properties of the flammable materials that are present.


Mumbai 1 day 25th Jan Rs. 14500.00

Hyderabad 1 day 10th Feb Rs. 14500.00

Vadodara 1 day 7th April Rs. 14500.00

4SAFEGUARDSAND LAYERSOF PROTECTION

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Safety Integrity Levels & Layers of Protection

Content

The SIL study is to assess the adequacy of the various safety protection layers or safeguards that are in place to prevent or mitigate against hazardous event relating to major process hazards. SIL objective includes determining the adequacy of Safety Instrumented protective system designed into process system to protect against high severity event by (a) Evaluating the Safety Integrity Level required for a particular safety interlock and (b) Verifying the current design meeting the required SIL specs.

LOPA is a semi-quantitative technique to assess the adequacy of safeguards used to mitigate process risk. LOPA enhances the value of quantitative analysis methods for proactively managing process hazards and risk. Based on the analysis of the Layers of Protections provided in the facility, Chilworth has developed the presentation as a bowtie diagram (or similar) for the significant hazards to assist in the understanding of protection layers and their importance to the hazard. This combined training equips the participants to evaluate integrity of a facility/system in terms of the adequacy of its control measures and safeguards in place.


Delhi 1 day 19th May Rs. 14500.00

Mumbai 1 day 21st July Rs. 14500.00

Electrical Safety

Content

This two-day comprehensive competence program on electrical safety management will cover topics such as electrical fire hazards and their causes, static electricity fire hazards and transformer fires. The program also covers in detail hazards associated with electrical cable safety management, hazards from electrical tools statutory and legal provisions of electrical rules and acts, electrical risk management as well as a dedicated section on arc flash hazard management.


Mumbai 2 days 21 & 22 April Rs. 25000.00

Vadodara 2 days 25 & 26 May Rs. 25000.00


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2017 Process Safety Training Schedule

Course Title Fee Days Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec

Process Safety Management 14500.00 1 17

Vadodara3

Mumbai12

Delhi4

Kolkata11

Chennai

Risk Management & PSM 14500.00 1 3Guwahati

8Taloja

Dust Hazard Assesment 14500.00 1 17Hyderabad

Gas & Vapor Flammability 14500.00 1 25

Delhi

Static Electricity Hazards 14500.00 1 19Hyderabad

HAZOP 25000.00 2 16-17Hyderabad

15-16Vadodara

12-13Mumbai

Process Hazard Assessment 25000.00 2 29-30

Delhi

Hazardous Area Classification 14500.00 1 25

Mumbai10

Hyderabad7

Vadodara

Safety Integrity Levels & Layers of Protection 14500.00 1 19

Delhi21

Mumbai

Electrical Safety 25000.00 2 21-22Mumbai

25-26Vadodara

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Booking Form

TERMS AND CONDITIONS

Training Registration Terms:

• Registration is on first come first serve basis. For Registration, please send the filled registration form along with the course fee to our Delhi office.

• Please note the course does not include the cost of travel, lodging and boarding of the participant.

• A maximum of 25 participants are allowed per training session.

• Course fee can be sent through Cheque/ DD/ in favour of Chilworth Technology Private Limited, payable at Delhi/Mumbai and must be paid before the start of the course, i.e. up to registration time.

Course fee can also be sent through RTGS/NEFT.

The details are as follows:

Beneficiary’s Name: Chilworth Technology Private LimitedBank Name: ICICI Bank, New Delhi BranchSwift Code : ICICINBBCTSBank A/c.No. : 000705018701Account Type : CURRENT ACCOUNTAddress : 9A, Phelps Building, C.P., New Delhi - 110 001Branch IFSC Code : ICIC0000007 (Applicable only for RTGS)

Course Title:

Enclosed Cheque / DD in favour of ‘Chilworth Technology Pvt. Ltd.’ for Rs:

Dated: Drawn On:

Name*:

Job Title:

Company:

Address:

Pin Code: Country:

Mobile: Email:

Signature: Date:

Date:

Cancellation & Refund Policy: All reservations in writing are subject to cancellation conditions. Written cancellations, received up to 5 working days before the course date will be fully refundable. Cancellation within 5 working days are not allowed, however, substitutions can be made. No refunds will be made for non-attendance. Substitutions may be made at any time up to the start of the course. Chilworth Technology reserves the right to modify or cancel the course up to 4 working days prior to the commencement date.

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Our International Locations

Chilworth Technology Inc (USA) • Princeton, NJ, +1 609 799 4449 www.chilworth.com • Schaumburg, +1 847 925 8100 www.sceinc.com

DEKRA Italia Srl (Cinisello Balsamo, Italy) +39 02 89929600 www.chilworth.it

Chilworth China 10F, Building 16, No. 250 Jiangchangsan Road Shanghai, 200436, P.R. China +86 21 6056 76 66 www.chilworth.cn

Chilworth Technology Pvt. Ltd (India)

• Mumbai +91 (0) 22 6694 2350 • New Deli +91 (0) 11 2613 6979 • Hyderabad +91 90001 81721

www.chilworth.co.in

Chilworth Amalthea • Valencia, +34 96 136 68 14 • Barcelona, +34 934 920 950 • Zaragoza, +34 976 304 448 • Madrid, +34 912 975 403 www.chilworth.es

Chilworth Wallonie (Kessel-Lo, Leuven, BE) +32 (0) 479 61 70 23 www.chilworthglobal.be

Chilworth France (Jonage, France) +33 (0) 4 72 44 05 52 www.chilworth.fr

Chilworth Technology Ltd (Southampton, UK) +44 (0) 23 8076 0722 www.chilworth.co.uk

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SCIENCE AT THE HEART OF SAFETY

Chilworth Technology Pvt. Ltd., India

Delhi OfficeMuskaan Complex, Plot 3, B-2, Vasant Kunj, New Delhi – 110070. INDIA.

Tel: + 91 11 2613 6979 Fax: + 91 11 2613 5979

Hyderabad Office10 HemDurga Plaza, Allwyn Cross Road, Miyapur, Hyderabad 500 049

Tel: + 91 40 23 04 69 44

Mumbai Office305 Samarpan Complex, New Link Road, Chakala, Andheri (East), Mumbai 400 099. INDIA.

Tel : +91 22 6694 2350/51 Fax : +91 22 6694 2352

www.dekra-insight.com

competence development & training in process safety …€¦ · 1 process safety training...

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