competitive direct replacement (cdr) york ® prestige 3-12.5 ton packaged product revision date:...
TRANSCRIPT
Competitive Direct Replacement (CDR) York®
Prestige™ 3-12.5 Ton Packaged Product
Revision Date: 10/31/2013
Presentation Agenda
• York® PrestigeTM- CDR Rooftop– Competitive Direct Replacement Market Overview– The Replacement Opportunity– Present Situation- York, Carrier, Trane– Carrier Specifications– Product Basic Design Review– York Prestige versus Carrier Weathermaker (TC), Weathermaster (HC)
• York PredatorTM 18+ SEER Rooftop (3-5 Ton)– Product Scope– Copeland Scrolls and Sine-Wave Coil– Variable Frequency Drive
Market Overview and History
Commercial Share of Market
27%73%
NewConstruction
Replacement
The commercial market is primarily replacement driven and requires a
transition curb to replace competitors equipment
Carrier & Trane have dominated the
commercial market and have the largest
installed base
Carrier
Trane
JCI
Lennox
Others
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000YE
AR19
7619
7819
8019
8219
8419
8619
8819
9019
9219
9419
9619
9820
0020
0220
0420
0620
0820
10
Est A
HRI U
nits
Ship
ped
Year
Shipment History3-12T Packaged AC & HP's
Carrier Historical Sales
4.3M Total Units Shipped
The Replacement Opportunity is Large & Getting Larger
Installed base continues to
grow
Year Replacement Opportunity
2010 75,000 units
2011 78,000
2012 80,000
2013 90,000
2014 95,000
2015 105,000
2016 110,000
2017 120,000
2018 125,000
2019 125,000
1.7M Units
Replacement peak began in 2010 for units originally
installed in 1995
6 -12T Transition Curb ~ $600 plus labor
• York must avoid a transition curb due to increased cost of materials and labor as well as some height restrictions
• Thus the requirement for a “direct” replacement in the 3 – 12T range
Present Situation = Transition Curb Required to replace Carrier/Bryant Product
York Prestige- Replacing Carrier Weathermaster-Salt Lake City, Utah May 2013 (5 Ton Gas/Electric Packaged Unit) Removal/Installation
Carrier Unit Lift York Unit Lift
York Prestige- Replacing Carrier Weathermaster-Salt Lake City, Utah May 2013
Carrier Unit Gas Connect York Unit Gas Connect
York Prestige- Replacing Carrier Weathermaster-Salt Lake City, Utah May 2013
• Goodman does not align as well• Lennox is missing higher tonnages and
mid tier efficiencies
Fits perfectly on existing curb
Gas, Electric and Drain
are a exact alignment
The big opportunity…to replace these with YORK units….coming soon, to markets near you!
Notice the extensive corrosion on both the Carrier units louvers and base rails.
Carrier’s pre-painted steel is unpainted in areas that are sheared (cut) thus exposing unpainted steel to the elements.
Carrier’s units are tested per ASTM B117 salt spray testing to 500 hours.
York products utilize a power coating process for paint thus fully coating all exposed surfaces with protective paint or galvanization.
York’s units are tested per ASTM B117 salt spray testing to 1000 hours.
The big opportunity…to replace these with YORK units….coming soon, to markets near you!
• Notice the “New” Carrier units
base-rail. Damaged already from
transport and rigging.
• York’s CDR (Competitive Direct
Replacement) unit is equipped
with heavier base rails to prevent
this type of damage.
• Notice the embossment on the
York units top panel. Another
reason to choose the durability and
quality of the York RTU.
Competition – Carrier, Bryant (Today)
3 to 12.5 Ton Rooftop Units• Two Tiers of efficiency 13 SEER/15 SEER
(11 EER/12 EER)• Cooling & Heat Pump• Gas Heating & Electric Strip Heat (Acc)• Two footprints with two cabinet heights• Electro-mechanical controls with open
protocol BAS option• Other options and accessories
• Hail guard & Hinged panel options• Economizer & Damper options• Power & unpowered conv outlets• Disconnect switches• Smoke detectors & CO2 detectors• Coil coating options• Power exhaust accessory• Energy recovery vent accessory• Hot gas reheat option
York Prestige to Carrier Conversion Table- No Curb Adapter Required!!
York Prestige to Bryant Conversion Table- No Curb Adapter Required!!
York Prestige to ICP Conversion Table- No Curb Adapter Required!!
York Prestige Packaged Unit Product Offering – ASHRAE 90.1 Compliant Standard Efficiency Level
Cooling W/Gas heat
Nominal COOLING Performance Target
Tons STAGES Net MBH SEER EER
31
34.6 13.0 11.04 45.0 13.0 11.05 59.0 13.0 10.75
Cooling W/Electric Heat
Nominal COOLING Performance Target
Tons STAGES Net MBH SEER EER
31
34.6 13.0 11.0
4 45.0 13.0 11.0
5 59.0 13.0 10.75
Cooling W/Gas heatNominal COOLING Performance Target
Tons STAGES Net MBH EER IEER
6 1 70.0 11.0 11.2
7.5
2
83.0 11.0 11.2
8.5 99.0 11.0 11.2
10 114.0 11.0 11.2
12.5 140.0 10.8 11.0
Cooling W/Electric HeatNominal COOLING Performance Target
Tons STAGES Net MBH EER IEER
6 1 70.0 11.2 11.4
7.5
2
83.0 11.2 11.4
8.5 99.0 11.2 11.4
114.0 11.2 11.410
12.5 140.0 11.0 11.2
Prestige Packaged Unit Product Offering – Energy Star Compliant Mid-Tier Efficiency Level
Cooling W/Gas heat
Nominal COOLING Performance Target
Tons STAGES Net MBH SEER EER
3
1
36.0 15.0 12.0
4 48.5 15.0 12.0
5 57.5 15.0 12.0
Cooling W/Electric Heat
Nominal COOLING Performance Target
Tons STAGES Net MBH SEER EER
3
1
36.0 15.0 12.0
4 48.5 15.0 12.0
5 57.5 15.0 12.0
Cooling W/Gas heat
Nominal COOLING Performance Target
Tons STAGES Net MBH EER IEER
6 1 73.0 12.0 12.4
7.5
2
89.0 12.0 12.4
8.5 97.0 12.0 12.4
10 115.0 11.5 11.6
Cooling W/Electric Heat
Nominal COOLING Performance Target
Tons STAGES Net MBH EER IEER
6 1 73.0 12.2 12.6
7.5
2
89.0 12.2 12.6
8.5 97.0 12.2 12.6
10 115.0 11.7 11.8
Prestige Packaged Product Offering – Gas Heat Capacities
Entry Tier, 3-Phase Mid Tier, 3-Phase
Size (tons)
Gas Heat
Input ThermalEfficiency
(%)
Size
(tons)Gas Heat
Input ThermalEfficiency
(%)Stage 1(MBH)
Stage 2(MBH)
Stage 1(MBH)
Stage 2(MBH)
3Low - 72 80+
3Low 50 72 80+
Med 82 115 80+ Med 82 115 80+High - - - High - - -
4Low - 72 80+
4Low 50 72 80+
Med - 115 80+ Med 82 115 80+High 120* 150* 80+ High 120* 150* 80+
5Low - 72 80+
5Low 50 72 80+
Med - 115 80+ Med 82 115 80+High 120* 150* 80+ High 120* 150* 80+
6Low - 72 80+
6Low 50 72 80+
Med - 115 80+ Med 90 125 80+High 120* 150* 80+ High 105* 150* 80+
7.5Low - 125 80+
7.5Low 90 125 80+
Med 120 180 80+ Med 120 180 80+High 180* 224 80+ High 180* 224 80+
8.5Low - 125 80+
8.5Low 90 125 80+
Med 120 180 80+ Med 120 180 80+High 180* 224 80+ High 180* 224 80+
10Low 120 180 80+
10Low 120 180 80+
Med 180 224 80+ Med 180 224 80+High 200* 250* 80+ High 200* 250* 80+
12.5Low 120 180 80+
Med 180 224 80+ *Will not be available at initial productionHigh 200* 250* 80+
Prestige Product Brochure
Prestige Product Details
Key Advantages and Product Details
Unit top panel and other cabinet panels are embossed to provide robust structural support
Powder-coat paint finish will meet 1000 hour salt spray rating per ASTM B-117
Key Advantages and Product Details
Base rails are thicker gauge to increase rigidity and reduce handling damage
All units will be seismically rated to the highest levels per CBC 2010, IBC 2009, ICC-ES AC-156 2010, ASCE 7-05
Key Advantages and Product Details
Condenser coils utilize Micro-Channel “all-aluminum” condensers for improved heat transfer capabilities and reduced charge volumes. Evaporator coils utilize copper tube/aluminum fin design for proven reliability and performance.
All units tested to 125°F ambient cooling operation
ElectroFin® E-coat Coil coating option is available to protect against corrosion
Key Advantages and Product Details
Unit is shipped with 2 inch filters but can be field converted to 4 inch filters with no tools required
Lower filter clips are rotated to expand filter rack to hold 4 inch filter
Key Advantages and Product Details
Simplicity® SE Controls (Smart Equipment Controls) – The next generation of unit based control of equipment
FDD (Fault Detection and Diagnostics)
Auto-Configuration
Factory Configured/Tested
Self Test and Startup Report
Data Logging to Removable Memory (USB)
Multi-Protocol Capability
Energy Base-lining
SMART Device Tools (MultiTouch)
Plug and Play Feature Additions in the Field
On board LCD
Wireless Multi-Touch Device
Prestige Packaged Unit’s Key Improvements over Carrier’s Product
1. SES1 Controls – Units will come with next generation control system standard. Carrier units are electro-mechanical as standard.
2. Cabinet structure – Unit top and side panels are embossed to provide increase structural support. Carrier product top and panels tend to sag and distort.
3. Seismic Testing – Units are specified to be OSP certified to a Sds of 2.5. Carrier’s product has a Sds of 2.0.
4. Units will be field convertible to 4” filters. Carrier is limited to 2”.5. Microchannel condenser coils and reduced refrigerant charge.6. Powder paint exterior finish with 1000 hour salt spray standard.
Carrier uses pre-painted steel with 500 hour salt spray.7. Economizers will meet low-leak requirements of ASHRAE 90.1-
2010 and control will be integrated into unit system controls.8. Units will be manufactured in U.S.A. (Norman, OK). Carrier
produces commercial rooftop equipment in Monterrey, Mexico.
Prestige Entry Level Efficiency Cabinet Sizes-
ENTRY-TIER CABINET SIZES
• 2 footprint sizes• Each footprint has a short and tall cabinet• The tall version is 8” taller than the short version• The small footprint tall cabinet will be the same height as the large
footprint short cabinet• 12.5 ton unit utilizes a single 30” condenser fan (not shown)
Prestige Mid Level Efficiency Cabinet Sizes-
MID-TIER CABINET SIZES
• Mid-Tier version 4 & 5 ton moves to the tall cabinet of the small footprint. • The 6 ton moves to the large footprint short cabinet.• The 7.5 ton moves to the tall cabinet of the large footprint.• No 12.5 ton Mid-Tier offering - will not fit in the large footprint tall cabinet.
Prestige Factory Options and/or Field Installed Accessories
• Economizers – Bring in fresh air, outside air for ventilation; provide cool, outside air to cool the building.
• CO2 Sensors – Sensor detect amount of CO2 in building and opens economizer accordingly.
• Smoke Detectors (Supply Air and/or Return Air) – Shuts down unit when smoke is detected.
• Louvered Hail Guards – Protects unit from Hail Damage, foreign objects, and incidental contact.
• Convenience Outlet – 120V outlet for servicing the unit.
• Non-fused Disconnect - Safety switch allows a service tech. to locally secure power to the rooftop.
• Power Exhaust w/ Barometric Relief - Building pressure control.
• Motorized 2-Position Damper - Motorized outdoor air damper admits up to 100% outside air.
Prestige Factory Options and/or Field Installed Accessories
• Manual Outdoor Air Damper – Economical way to bring in ventilation air (25% and 50% version)
• Head Pressure Control/Low Ambient – Low ambient, head pressure controller kit.
• Propane Heating – Converts rooftop to run off of propane.
• High Altitude Heating – Restores the optimal fuel to air mixture for high altitude applications.
• Flue Discharge Deflector – Used when flue gas recirculation is a concern.
• Optional Stainless Steel Heat Exchanger – Used to fend against extreme airborne contaminants.
• Flue Discharge Heat Shield – Used to keep people from touching hot flue discharge.
• Alternate Motors and Drives – For more horsepower and/or airflow.
• Thru-the-Base Connections – For piping or wiring up thru base pan (added protection or penetrations).
Unitary Products Group
3-5 Ton Ultra High Efficiency Gas/ElectricPackaged Product
Revision Date: 5/17/13
31
Product Scope- 3-5 Ton Ultra High SEER Predator Packaged Unit
• Offered in 3, 4, & 5 Ton Gas/Electric & Electric/Electric • Voltage 208/230/3 phase, 460/60/3 phase, & 575/60/3 phase
– Competitive Product Efficiencies
• York’s Ultra High SEER Predator Efficiencies
Tonnage Carrier Trane Lennox
3 Ton 17.1 SEER 17.5 SEER 18 SEER
4 Ton 17.5 SEER 17.5 SEER 17.6 SEER
5 Ton 17.2 SEER 17.2 SEER 17.1 SEER
Tonnage Efficiency
3 Ton 18.1 SEER/14.15 EER
4 Ton 18 SEER/14.35 EER
5 Ton 17.5 SEER/13.85 EER
UPG HIGHEST EFFICIENCY
IN THE INDUSTRY
Direct Drive vs. Belt Drive
Equipped with belt drive motor while competition has direct drive ECM
Advantages:– Better control / Easy adjustment of airflow.– Higher ESP capabilities more than .5”wc ESP over the competition.– Puts the competition at more of an efficiency disadvantage when going to
Belt drive – 10 to 17% more efficient than Carrier, 13 to 20% more efficient than Lennox, Trane does not publish belt drive impact.
Tonnage 3 4 5 3 4 5 3 4 5SEER (Btuh/Watt) - 208/230V-1-3ph 17.5 17.5 17.2 17.1 17.5 17.2 18 17.6 17.1SEER (Btuh/Watt) - 460V-3ph, 575V-3ph - - - - - - 17 17 17EER (Btuh/Watt) - 208/230V-1-3ph 13 13 13 12.8 13.1 12.7 12.7 12.8 12.7EER (Btuh/Watt) - 460V-3ph, 575V-3ph - - - - - - 12.5 12.8 12.7SEER (Btuh/Watt) - All Voltages N/A N/A N/A 15.5 16.4 16.2 15 15 15.5EER (Btuh/Watt) - All Voltages N/A N/A N/A 12 12.6 12.3 11.6 12.5 12.5
Competitive Efficiencies by Drive Type and VoltageTrane Carrier Lennox
Direct Drive
Belt Drive
York’s Performance is Superior!
33
Compressor Technology used in the Ultra High SEER Predator
• Copeland Scroll UltraTech 2.0™ Two-stage Scroll Compressor• The unit is equipped with Copeland’s Ultratech two speed scroll
compressor technology that provides energy savings with excellent cooling and humidity control.
• 1st stage will be utilized at part load conditions
34
High Efficiency Coils Used in the Ultra High SEER Predator
•Sine Wave Evaporator–Sine wave fins improve the
heat transfer factor and efficiency to a higher degree than standard corrugated fins. They also have a lower resistance to airflow.
•MicroChannel Condenser– All Aluminum Design– Superior heat transfer /
reduced size– Improved corrosion
resistance– ~40% less refrigerant– Durable surface, resists
damage
35
High Efficiency Motors along with VFD Used in the High SEER Predator
• Premium Efficiency Indoor Motor– Inverter Rated– On slide-out assembly
• ECM outdoor motors– Longer life than PSC– Energy savings
• staged with demand
36
Variable Frequency Drive
• All High SEER Predators will have a VFD as opposed to an ECM motor which brings with it – A five year warranty that can be redeemed directly from Mitsubishi. The ECM
motor that is included with the competition’s high efficiency product will be included in the overall unit’s warranty which will most likely be 1 year.
– Ease of Commissioning– Easy to read and program display right at the blower and with the ECM you must
have a computer to program any airflow changes– Soft Start which equates to longevity of motor and belt life
along with quieter operation and start-up.
37
Simplicity Intelli-Comfort II™ with IntelliSpeed™ used with the Ultra High SEER Predator
• Intelli-Comfort II Standard• Econ and PE control• Uses Simplicity software• Modbus protocol or Optional BacNet (SimplicityLINC)• Humidity control• Holiday Scheduling• Minimum Air Monitoring Control
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Other features and Benefits
• Quiet Operation– Combination of outdoor ECM blower motors and swept wing fan is going to
enhance the noise situation– VFD’s adjustable carrier frequency
• Additional Energy Savings– Example: Annual $ savings at nominal:– A Building that has an average of 2,080 operating hours per year with $.11 cost
per KW has the potential to save $150 per year when comparing a 4 ton belt drive Lennox to your new Ultra High Efficiency 4 ton unit
39
Agency/Standard Achievements
• ASHRAE 90.1-2010 Compliant – Efficiencies– Single zone VAV requirement
• LEED Credit 1– Critical points could be achieved
• EnergyStar– Efficiencies met
• ASHRAE 189.1 Compliant
Ultra High Efficiency Gas/Electric Packaged Unit Color Brochure
THANK YOU