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Complete solutions! Control unit diagnosis and vehicle system analysis by Bosch

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Modern vehicle diagnostics with the combined solutions from Bosch

ESI[tronic] 2.0 – Workshop software for comprehensive diagnostics, troubleshooting, repair, and maintenance

KTS 890 – DCU 130, KTS 540 and FSA 500: Mobile test system for vehicle system analysis KTS 870 – DCU 130 and KTS 570: Complete convenient wireless solution with first-class

measuring technology KTS 840 – DCU 130 and KTS 540: Complete wireless solution with measuring technology KTS 800 Truck – DCU 130 and KTS Truck: Complete mobile solution for truck, bus, and trailer

diagnostics

ESI[tronic] 2.0: Everything from a single sourceIn addition to control unit diagnostics, the new software contains information such as circuit diagrams, service and repair instructions, and system information. The software also contains the Bosch spare parts catalogs and catalog data from Bosch cooperation partners with service information and assembly instructions. When coupled with the easy operation, this ensures quick and economical work on the vehicle.

Suitable connection: Test equipment for control unit diagnostics and vehicle system analysis

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The most important benefit with DCU 130, FSA 500, KTS 570, 540 and Truck: The services can be combined.

Whichever way you look at it: It becomes a workshop system. The KTS 570, 540, or Truck systems from the KTS series, combined with the convenience of the DCU 130 tablet PC (including charger), ensure safe, practical, and economical diagnosis in the workshop.

Systems in passenger cars and commercial

vehicles are becoming increasingly networked.

Hardware and software must be kept up-to-date

here in order to meet the requirements in every-

day work in the modern workshop. For qualified

diagnostics, professional repairs, and mainte-

nance, Bosch offers the modular system com-

ponents DCU 130 tablet PC and KTS (540, 570,

Truck) or FSA 500. Their strength: They can be

combined to find a suitable solution for every

workshop.

The center of diagnostics: DCU 130 tablet PCDeveloped especially for workshop use, the robust DCU 130 (Diagnostic Control Unit) controls the test and diagnostic systems of Bosch, e.g. FSA 500 and the mod-ules from the KTS series. DCU 130 is both a PC and a control unit that can be used as an alternative to a lap-top. The touch screen ensures flexible and convenient work.DCU 130 comes equipped with two lithium-ion

batteries for mobile use in the workshop or during a test drive

If required, the batteries can be replaced without interruption during regular operation (hot swap function)

Easy operation with integrated handleRobust housing with 13.3" touch screen Recessed USB connectionIntegrated camera

With the combined solutions KTS 890, KTS 870, KTS 840, and KTS 800 Truck, Bosch offers a modular work-shop-based and professional diagnostic system which can be selected for a specific diagnosis.

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KTS 890: Fast and flexible vehicle analysis

KTS 890: A combination of the DCU 130, KTS 540, and FSA 500 – An advantageous module concept with wire-less link to the PC systemPositioning of the FSA 500

module in the engine compartment

Positioning of the KTS module in the vehicle interior

Convenient adaptation with short sensor lines

Integrated handle Recessed USB connection

KTS 890: Advantages of fast engine tests

Equipment for cost-effective useCompact, battery-driven measurement

module with wireless link to the DCU 130 tablet PC

Software for testing the most important electrical and electronic components

Time-saving testing while components remain in the car

Around 30 preset component testsSignal generator simulates sensor signalsMeasurement of battery no-load for up to

24 hoursUniversal oscilloscope with 2-channel

(2 x 40 MS/s) and 4-channel mode (4 x 1 MS/s)Testing of vehicle bus systems (e.g. CAN)Importing and saving comparative curvesProper engine test functions

DCU 130 – the tablet PCDesigned for workshop use, the robust DCU 130 controls all test and diagnostic systems from Bosch.

KTS 890 (DCU 130 + KTS 540 + FSA 500): The mobile test system for electrics and electronics diagnostics The handy FSA 500 from Bosch forms the perfect basis for cost-effective vehicle system analysis. The battery-driven measuring module has a wireless link to the tablet PC. Its main strengths include easy testing of all important electric and electronic components, and the convenient display of actual values from ECU diagnosis (KTS module). A large number of practical equipment details make KTS 890 a safe investment.

Equipment details FSA 500Storage case, network component with network con-necting cable, USB cable, SystemSoft[plus] system software, Multi 1/Multi 2 and B+/B connecting cable, terminal 1/15 connecting cable, trigger clamp and current clamp 1,000 A, air pressure measurement with hose, universal KB probe, and remote operation push-button.

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KTS 870: Control unit ECU diagnosis with first-class measuring technology

Wireless technology: Fast work on the vehicle KTS 870: Combination of the DCU 130 and KTS 570

Hot swap function Status LED display USB Bluetooth

KTS 870: First-class technical equipment

Control unit diagnostics with first-class equipmentIntegrated 2-channel multimeter and 2-channel

oscilloscopeResistance measurement with enhanced

measurement rangesVoltage measurement with enhanced

measurement functionsModule holder allows easy attachment and detachment Visual and acoustic status detection and

moni toring of wireless linkSimulation mode can be individually adjusted

with the DDC (diagnostics device configuration). Demonstration possible without vehicle.Continuity tester for locating faultsDiode measurement for testing components Possibility to adapt FSA current clamps

KTS 870 (DCU 130 + KTS 570): Easier testing of complex electronicsRapid troubleshooting with reliable results is required for all vehicles brought to the workshop. With KTS technol-ogy, you are well-equipped to meet the demands placed on workshops today by modern vehicle technology. Intelligent and future-safe due to internal OBD

exchange adapterSoftware-controlled through ESI[tronic] 2.0 Simple connection of the KTS module to the vehicleClear communication via multiplexer and cable

adapter recognition: K and L line, SAE and CAN can be connected to all possible terminals on the OBC connector

Intelligent adapter cable ensures: – Safe control of the multiplexer – Automatic control unit search function

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KTS 840: Simply reliable ECU diagnosis

KTS 840: Reliable combination with advantages

Upgradeable because of an integrated exchange adapterKTS modules from Bosch for control unit diagnosis

Wireless technology: Flexible at the vehicleKTS 840: Combination of the DCU 130 and KTS 540

KTS modules – the ECU testers

Performance is shown in every detail.

Convenient and mobile because of the wireless “Bluetooth transmission”Bluetooth Class 1 Standard with a range of up

to 100 mControl and activation of the installation via

integrated DCC softwareAutomatic KTS module searchWireless connection test by the integrated

transducerTest program for testing wireless connection

KTS 840 (DCU 130 + KTS 540): Fast connection with “Easy Connect” In order to safely recognize manufacturer-specific diag-nostic sockets, Bosch offers “Easy Connect”, the easy adapter concept. Only manufacturer-specific adapter leads and OBD diagnostic cables can be easily connected for a direct link to the reliable control unit diagnostics.

KTS 540 The following operating systems are supported: MS Windows XP, Vista Home Premium, Vista Business, and Windows 7 32 bit Thanks to a USB interface, the KTS module can also

be connected to all current laptops / PCs Mounting bracket included in scope of delivery

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KTS 800 Truck: Professional solution for commercial vehicles

Professional diagnostics on commercial vehicles KTS 800 Truck: Combination of the DCU 130 and KTS Truck

KTS 800 Truck: Advantages in truck diagnosis

With KTS 800 Truck and the ESI[tronic] software, the commercial vehicle workshop obtains the complete solution for the diagnosis of vans, trucks, buses, and trailers. The integrated handle on the back of the DCU

130 creates an easy handling mechanismRobust housing with 13.3" touch screenRecessed USB connection in order to connect

accessories in a protected wayConspicuous features on the vehicle can be

documented with the integrated camera so the required spare parts can be photographed

KTS 800 Truck (DCU 130 + KTS Truck): Complete mobile system for commercial vehicle diagnosisReady-to-use diagnostic control unit (DCU 130) and

mobile KTS Truck moduleTwo lithium-ion batteries permit mobile use of

the DCU 130 everywhere in the workshop or during a test drive

Mobile work over long periodsKTS 800 comes with two lithium-ion batteries for long lasting performanceOnly one battery is sufficient to continue operation in

the workshopIf required, the batteries can be replaced without

interruption during regular operation (hot swap function)

ESI[tronic] Truck: Especially for commercial vehiclesIn addition to control unit diagnosis, the ESI[tronic] Truck software contains information such as circuit diagrams, service and repair instructions, and basic information on the commercial vehicles. Model series, performance, engine code, and axle configuration all form the basis for in-depth diagnostics in the commer-cial vehicle workshop. Other additional important diag-nostic functions are available: Reading / deleting error codes, selecting actual values, activating actuators, resetting service intervals, and teaching components.

Practical: Technical data and circuit diagramsESI[tronic] Truck provides extensive support during troubleshooting: Through actual values and system information with setpoint values, output voltage, characteristics, etc.

The intuitive operation with dynamic component description makes it very simple and quick to use the integrated circuit diagrams.

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KTS functions at a glance

KTS functions KTS 8901 KTS 8701 KTS 8401 KTS 800 Truck1

Diagnostics programs for passenger cars

ISO 9141-2, K / L lines, flashing code • • • – ISO systems for EU vehicles SAE systems for American and Japanese vehicles - SAE J 1850 VPW (Ford) corresponds to ISO 11 519-4 - SAE J 1850 PWM (GM,...) corresponds to ISO 11 519-4 OBD-CAN protocols - CAN ISO 11898 ISO 15765-4 OBD High speed - High speed, middle speed, low speed, and single wire CAN

Diagnostics programs for commercial vehicles – – – • SAE J 1939

Connection to the PC

Bluetooth • • • •WLAN • • • •USB interface • • • •AWN capability • • • •Integration in company’s internal networks • • • •Measuring technology

Accuracy: 1% of measured value • • • – Voltage: min. resolution 0.1 mV; max. measurement range 200 V Resistance: min. resolution 100 mOhm; max. measurement range 1 mOhm Current: min. resolution 0.1 mA; max. measurement range 1,000 A (special accessories)

1-channel multimeter – • • –

2-channel multimeter – • – –

2-channel oscilloscope – • – – Input resistance: 1 mOhm Trigger: different sources Storage: 50 signal curves à 2 channels Channel 1: potential-free Channel 2: potential-free

2- / 4-channel oscilloscope • – – –

2-channel operation: 2 x 40 mega-samples / sec • – – –

4-channel operation: 4 x 1 mega-samples / sec • – – –

Display 13.3" 13.3" 13.3" 13.3"

Operation

Touch screen • • • •Push-buttons • • • •OBD exchange adapter, controlled by ESI[tronic] software

Exchangeable • • • –

Multiplexer • • • –

Model Order number Model Order number Model Order number

KTS 890 0 684 400 890 KTS 870 0 684 400 870 KTS 840 0 684 400 840

KTS 800 Truck 0 684 400 800 DCU 130 0 684 400 130

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KTS functions at a glance

1 Device only operative with ESI[tronic] enabling / licensing 2 only DCU 130 3 OBD diagnostic cable truck 0.9 m

KTS functions KTS 8901 KTS 8701 KTS 8401 KTS 800 Truck1

Connection option

DVD drive • • • •Keyboard / mouse • • • •Printer connection • • • • Equipment in line with workshop needsEffective shock protection • • • • Drip-proof • • • •Function temperature range 0 to 40 °C • • • •Power supplyVia vehicle battery (diagnosis connector) • • • • Via internal battery2

• • • •Via cigarette lighter • • • •Via network component • • • – Adapter concept “Easy Connect” • • • –Possible ESI[tronic] informationCatalog and parts information • • • •Order processing and calculation • • • •Diagnostics and repair of the vehicle • • • •Diagnostics and repair of the product • • • •Diagnostics • • • •OBD Diagnostics • • • –Scope of deliveryNetwork component (15 V / 1 A) • • • –Network component (20 V / 3.5 A) • • • •Network component (19 V / 3.7 A) • – – – Network connecting cable • • • •OBD exchange adapter, exchangeable • • • –OBD diagnostic cable 1.5 m • • • •3

Uni 4 adapter • • • –Universal adapter set – – – •Measuring cable, 2-core (red, black) 3.0 m – • – –Measuring cable, 2-core (blue, yellow) 3.0 m – • – –Measuring cable, blue / yellow • – • –Measuring cable, black • • • –Test prod, red • 2x • –Terminal connector, black • • • –DVD drive • • • •USB connecting cable, 1.0 m 2x – – •USB connecting cable, 3.0 m • • • –Connecting cable for Multi 1 • – – –Connecting cable for Multi 2 • – – –Connecting cable B+ / B- • – – –Connecting cable terminal 1 / 15 (Uni line IV) • – – –Trigger clamp • – – –Current clamp 1,000 A • – – –Oil temperature sensor • – – –Air pressure measurement with hose line • – – –Universal KV probe • – – –System software Systemsoft[plus] • – – –Bluetooth USB adapter • • • •Touch pen • • • •Mounting KTS 540 / 570 • • • • 2 x lithium-ion batteries for DCU 130 • • • •Suitcase • • • •

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KTS Series Facts and figures

1 Also order USB connecting line

Special accessories Order number KTS 800 Truck

Adapter cables for trucks

Adapter cable for Volvo 1 684 463 770 •Adapter cable for Iveco (year of construction before 1996), 3-pole 1 684 463 771 •Adapter cable for MB, 14-pole 1 684 463 772 •Adapter cable for Scania (year of construction before 2004) 1 684 463 793 •Adapter cable for Renault VI 1 684 463 773 •Adapter cable for Iveco (year of construction after 1996) 1 684 463 774 •Adapter cable for MAN TG (circular) 1 684 463 775 •Adapter cable for DAF & SCANIA 1 684 463 776 •Adapter cable for MAN Series 2000 1 684 463 777 •Adapter cables for trailers

Adapter cable ABS module 1 684 463 778 •Adapter cable ABS modular 1 684 463 779 •Adapter cable Wabco / Knorr Trailer ABS / EBS 1 684 463 780 •Adapter cable EB+ 1 684 463 781 •Adapter cable ISO 7638 1 684 463 782 •Adapter cable for buses

Adapter cable for ABS VOLVO bus 1 684 463 783 •Adapter cable for ECS VOLVO bus 1 684 463 784 •Adapter cable for ZF 1 684 463 785 •

Adapter cables for vans

Adapter cable for Iveco Daily 1 684 463 786 •

Adapter cable for VW LT / T4 1 684 463 787 •

Adapter cable for Citroën / Peugeot Boxer 1 684 463 788 •Adapter cables for US trucks

Adapter cable US protocol 6 pin 1 684 463 789 •

Adapter cable US protocol 9 pin 1 684 463 790 •Cable sets

Cable set for trucks (Volvo, Iveco < 96, MB 14-pole, Scania < 2004, Renault, MAN TG circular, 1 687 001 944 •MAN Series 2000, DAF & Scania circular and including suitcase)

Cable set for trailers (ABS modal, ABS modular, Wabco / Knorr ABS / EPS trailers, EB+, ISO 7638) 1 687 001 945 • Cable set for buses (ABS Volvo, EPS Volvo, ZF adapter) 1 687 001 946 • Cable set for vans (Iveco, Daily, VW LT / T4, Citroën / Peugeot Boxer) 1 687 001 947 •

Special accessories Order number KTS 890 KTS 870 KTS 840 KTS 800 Truck

Tire valve activator 1 687 200 663 • • • •AC / DC current clamp 100 / 600 A 1 687 224 864 • • • •Current clamp 30 A, 1.6 m 1 687 225 020 • – – –

Infrared temperature sensor 1 687 230 066 • – – –

Air temperature sensor 1 687 230 060 • – – –

Extension cable for temperature sensor 1 687 465 517 • – – –

Liquid pressure kit 1 687 430 008 • – – –

Hybrid tester FSA 050 1 687 023 571 • – – –

Charging tray 1 680 580 007 • – – –

Canon IP 3600 printer 1 687 023 606 • • • •USB connecting line 1.0 m 1 684 465 491 • • • •Touch pen DCU 130 1 683 083 008 • • • •Mobile cart without charger1 1 688 003 246 • • • •Charger2 1 687 023 591 • • • •Mechanical mount3 1 687 023 590 • • • •Battery charger4 1 687 335 036 • • • •Replacement battery for DCU 130 1 687 335 037 • • • •

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KTS 890 / 870 / 840 Facts and figures

Connection to the vehicle depends on the diagnostic socketConnection possibilities are the OBD diagnostic cable or the OBD diagnostic cable plus “Easy Connect”, or the OBD diagnostic cable plus Uni 4 adapter with vehicle-specific cable.

1 Also order mechanical mount or charger2 With vertical and horizontal incline, 4 USB ports, 1 LAN port 3 With vertical and horizontal incline4 Charger for 2 batteries for the DCU 130 (excluding battery)5 Only in conjunction with Uni 4 adapter 1 684 463 539 (4-way KTS 200, 340, 530, 540, 570, 670)6 Only in conjunction with 1 684 460 182 or 1 684 460 202

Special accessories Order number KTS 890 KTS 870 KTS 840

Adapter cables “Easy Connect” (new adapter concept)Adapter cable for BMW, 20-pole 1 684 463 631 • • •Adapter cable for Daewoo / GM, 12-pole 1 684 463 632 • • •Adapter cable for Fiat Group, 3-pole 1 684 463 613 • • •Adapter cable for Honda, 3- and 5-pole 1 684 463 634 • • •Adapter cable for Hyundai / Mitsubishi, 12-pole 1 684 463 638 • • •Adapter cable for KIA, 20-pole 1 684 463 636 • • •Adapter cable for Mazda, 25-pole 1 684 463 637 • • •Adapter cable for Mercedes-Benz (Sprinter, Atego)5 1 684 463 494 • • •Adapter cable for Nissan, 14-pole 1 684 463 639 • • •Adapter cable for Peugeot, 30-pole (PSA 30) 1 684 465 583 • • •Adapter cable for Renault commercial vehicles, 12-pole 1 684 465 581 • • •Adapter cable for Renault passenger cars, 12-pole 1 684 465 582 • • •Adapter cable for Scania / DAF commercial vehicles, 16-pole 1 684 463 644 • • •Adapter cable for Suzuki, 6-pole 1 684 463 641 • • •Adapter cable for Toyota (Avensis) without pin 1 & 9 1 684 463 686 • • •Adapter cable for Toyota, 17-pole 1 684 463 642 • • •Adapter cable for Toyota, 23-pole 1 684 463 643 • • •Adapter cable for VW / Audi 1 684 463 611 • • •Adapter cables (existing adapter concept)Adapter cable for Ford5 1 684 463 440 • • •Adapter cable for Ford EEC45 1 684 463 496 • • •Adapter cable for Ford5 (adaptation of PSG-5 pump device via CAN) 1 684 463 652 • • •Adapter cable for MAN, 37-pole5 (EDC, MS 5) 1 684 463 498 • • •Adapter cable for MAN, 12-pole5 (EDC, MS 6.1, MS 6.4, CR, EDC7C) 1 684 463 499 • • •Adapter cable for Mercedes-Benz5 1 684 447 032 • • •Adapter cable for Opel Multec5 1 684 463 410 • • •Adapter cable for Opel Vauxhall5 1 684 463 464 • • •Adapter cable for PSA (+ / - clip)5 1 684 460 182 • • •Adapter cable for PSA, 2-pole5 1 684 460 181 • • •Adapter cable for Rover5 1 684 463 439 • • •Adapter cable for power supply4 (connection to cigarette lighter) 1 684 460 202 • • •Power supply banana plug and power supply socket6 1 684 460 231 • • •OBD diagnostic cable, 3.0 m 1 684 465 557 • • •OBD diagnostic cable, 5.0 m 1 684 465 567 • • •OBD adapter box with OBD connector 1 684 462 514 • • •Level adaptation 12 V / 5 V 1 684 463 495 • • •Test adapter for Mercedes-Benz, 38-pole5 1 684 485 382 • • •Test cable set 1 687 011 208 • • •KTS cable set consisting of: Adapter cable for Fiat, Lancia, Alfa, Citroën, Peugeot, Renault, BMW 1 687 011 517 • • •KTS cable set consisting of: Adapter cable for VW, Audi, Fiat, BMW, MB, Toyota, Peugeot 1 687 011 516 • • •

For over 125 years, Bosch innovations have been keeping vehicles on the road and getting people to and from their destinations while improving safety and peace of mind along the way.

Bosch Automotive Aftermarket offers workshops and retailers acomprehensive portfolio of products that is unmatched worldwide:Efficient diagnosticsInnovative workshop equipmentFast and reliable delivery serviceThe world’s most comprehensive range of spare parts –

including both new and remanufacturedWorkshop concepts for all requirementsComprehensive range of training coursesTargeted sales and marketing supportSkilled hotlineWorkshop portal available 24 hours a dayFavorable leasing offers for workshop equipment and softwareAnd many other services to guarantee your success

From parts to scheduling, organization and results, our solutions are combined with additional services to ensure your needs will be per-fectly met, helping you to maximize your potential.

Workshop tip:Technical hotline and remote diagnosis for all ESI[tronic] customers: Know-how and solutions by Bosch for your day-to-day work in the work-shop. Our practical experts will assist you with the diagnosis and repair of passenger cars and trucks so you get results quickly.

Bosch: Bringing you the workshop of the future

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Robert Bosch GmbH Automotive AftermarketBusiness Unit Diagnostics

73201 PlochingenGermany www.bosch-diagnostics.com