complex safety board audit

7/29/2019 Complex Safety Board Audit

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Sr.No BOARD INSCRIPTION

1 Process safety managemnet depends on you.

2 A safe worker is an asset. Be protected

3 Emergency telephone numbers

4 Team work is the key to safety5 We need you work safely

6 Loading and unloading procedure of wash oil

7 Dragon: Compressed gas is his lair

8 Deadly vapour can sneak up on you . Wear PPE

9 Ear,Eye, Head and Foot protection to be worn

10 No naked flames

11 No unauthorised person beyond this point


13 No naked flames

14 Danger: High voltage

15 No naked flames


17 Caution: This mechinery is automatic and may start without warning

18 Flammable material


20 No naked flames


22 Toxic, compressed gas and wear goggle

23 Caustic Soda, toxic , wear goggle and MSDS of Caustic soda


25 Compressed gas26 No unauthorised person beyond this point

27 No naked flames


29 No naked flames



32 No naked flames

33 Wear hard hat.No unauthorised vehicle

34 Toxic,Wear goggle,Mobile phone restricted.

35 Wear goggle.Toxic

36 Wear goggle.Toxic

37 Caustic Soda, toxic , wear goggle


39 Wear hard hat.No unauthorised person. No naked flames.mobile restricted

40 Flammable material


42 No unauthorised vehicles


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43 Restricted area, No smoking.PTW required

44 No naked flames

45 No unauthorisea person

46 No naked flames


48 No naked flames .No unauthorised person

49 No naked flames.No unauthorised perso.No vehicle.Restricted Area50 Fire prevention: Our commitment,Our concern


52 Know you PASS System

53 Risk Assessment Procedure


55 High Noise area

56 Safety Intention is accident prevention

57 Info on Triethyl Aluminum

58 High Noise area

59 Guideline Forklift Driving

60 No naked flames.No unauthorised perso.No vehicle.

61 Safety Shoe required.No unauthorised person.Wear hard hat

62 Mobile phone restricted.Wear hard hat.Safety shoe required.Restricted area

63 Eye ,ear ,foot, and head protection must be worn.Do not enter.No naked flames

64 No unauthorised person beyond this point.No vehicle.wear hard hat.safety boot required


66 One key to success is attitude



69 Pick up,clean up and keep our company clean

70 Know you PASS System71 Wear eye ,ear,foot and head protection must be worn

72 Info on Carbon monoxide

73 No unauthorised person.No unauthorised vehicle.Flammable material.No naked flames

74 Wear had hat.Wear safety boot.Wear eye goggle.Flammable material

75 Info on TEAL

76 No smoking.No unauthorised person





81 Risk Assessment Procedure


83 Hazardous chemicals

84 Don't guess use the MSDS.Eye protection required

85 Danger: High voltage

86 Eye protection Required.Info about H2SO4

87 Hazardous chemicals

88 Never give safety a day off

89 Working safely together takes a team work


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90 Ear protection sign

91 Nitrogen cold burning.use PPE

92 High Noise area

93 Danger: No smoking and No swimming

94 You are entering a safety zone pls put on your PPE.Poor house keeping hazardous


96 Info about H2SO497 Board completely Faded

98 Speed thrills.Follow speed limit,Wear seat beat

99 One key to success is attitude

100 Sharp bend,Drive very slowly

101 Safety comes in CAN;I can. You can. We can

102 Caution: busy crossing. No overtaking. Drive very slowly

103 Stay alert around the vehicle.SEE and BE SEEN.LISTEN


105 Reduce speed fire station

106 Learn about fire safety


108 Remember safety is important to you and others

109 Caution: busy crossing. No overtaking. Drive very slowly

110 Wear this helmet or bear that


112 Use the bathing place ahead.stop the abuse of fire hydrant

113 Forklift mtce area.No unauthorised entry.there is no safety device like a safe worker

114 Emergency procedure

115 All product containers must be Firmly chained on the truck

116 No entry for ROAD tankers and Trailers left side diversion

117 No entry for ROAD tankers and Trailers right side diversion118 Unsafe loading of Truck/Van is not allowed



121 Key to safe lifting


123 Lift correctly to avoid injury

124 Use the bathing place ahead.stop the abuse of fire hydrant


126 You are entering a safety zone.on the job safety begins here

127 In case of emergency raise alarm..

128 Forklift operating area


130

131

132

133

134

135

136


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137

138

139

140

141

142

143144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183


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184

185

186

187

188

189

190191

192

193

194

195

196

197

198


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AREA / LOCATION NUMBER OF BOAR SIZES ( cm )

Front of Olefins controlroom. 1 120 x 180

Front of Olefin K1 area 1 120 x 180

Olefin main entrance gate 1 120 x 180

Side of Olefin control room 1 110 x 120Olefin close to road A 1 110 x 130

Olefin wash oil area 1 120 x120

Front of K1 and E- 57 area 2 120 x120

DMDS Olefin 1 120 x180

DMDS area Olefin 1 120 x 180

Olefin Boiler C 1 50 x 50

Boiler C 1 50 x 50

Olefin mechanical container 1 50 x 50

Olefin mechanical container 1 50 x 50

S/S 33 Olefin 1 50 x 50

Side of s/s 33 1 50 x 50

Side of s/s 33 1 50 x50

P-52A/B and P-212 2 50 x50

hydrogenation unit 1 50 x 50

Entrance of Olefin/S/S 33 1 50 x50

Entrance of Olefin/S/S 33 1 50 x 50

P-30A/B and P-32A/B 2 50 x 50

E-40 by pipe rack 3 50 x 50

Caustic unit by pipe rack 4 50 x 50

P-3C 1 50 x 50

Analyzer 2 1 50 x 50Propane loading area 1 50 x 50

Propane loading area 1 50 x50

End of hydr by road B 1 50 x 50

End of hydr by road B 1 50 x 50

P-33A/B and D-52,Olefin 2 50 x 50

Hydrogen loading area 1 50 x 50

Hydrogen loading area 1 50 x 50

Entrance of Olefin/road B 2 50 x 50

D-95 Area 3 50 x 50

Cold box area 2 50 x 50

Dox unit 2 50 x 50

Caustic unit by E-8 and 9 3 50 x 50

P-101A/B and P-63B 2 50 x 50

Front of furnace A 4 50 x 50

DMDS area Olefin 1 50 x 50

Entrancc of Olefin/Road A 1 50 x 50

Entrance of Olefin/Road A 1 50 x 50

COMPLEX SAFETY SIGNS AUDIT


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Entrance of Olefin/Road A 1 50 x50

Front of Boiler B 1 50 x 50

Front o Boiler B 1 50 x 50

Front of furnace F 1 50 x 50

Front of furnace F 1 50 x 50

Olefin close to Main W/shop junctin 1 50 x 50

Entrance to 2nd gate/Road 3 4 50 x 50.120 x 120P E Main Entrance Gate 1 120 x 120

Front of P E control room. 1 120 x 120

Front of P E control room. 1 120 x 120

Catalyst Area P E 1 120 x 120


Extrusion P E 1 120 x 120

Catalyst Area P E 1 120 x120


Classifier Area PE Bagging 1 90 x 90

Entrance to PE Bagging 1 120 x 120

perimeter fence /Road 3 and RoadB 3 120 x120

Entrance gate /Road 3 3 50 x50

Entrance Gate/3-DR-901A 4 50 x 50

Front of vaporizer A PE 3 50 x 50

Entrance gate by road 2 4 50 x 50

Entrance gate by road 2 1 90 x 90

Front of PP Control roon 1 120 x 120

Front of PP Control roon 1 120 x 180

PP mechanical contain 1 120 x 180

Drum washing area PP 1 120 x 180

Front of 06-E-771 PP 1 120 x 120Front of 06-PA-301B 1 120 x 180

Back of PP extrusion 1 120 x 180

Main entrance gate to PP plant 4 50 x 50

Front of Teal house 4 50 x 50

Teal house 1 120 x 120

PP Gate /Road 2 close to extrusion 2 50 x 50

PP Gate /Road 2 close to extrusion 1 120 x120

Front of PP Bagging 1 120 x 120

Front of power plant control room 1 120 x 120




chem store. Entrance to unit 23 1 50 x x 50

chem store. Entrance to unit 23 2 50 x 50

Front of unit 23 1 50 x 50

Chem dosing area. Unit 22 1+ 2 50 x 50.120 x 180

Chem store.Unit 22 1 50 x 50

inside the chem store.Unit 22 1 60 x 60

inside the chem store.Unit 22 1 60 x 60


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Nitrogen plant 1 50 x 50



ETP Basin 3 120 x 120

Chem store ETP 2 60 x 60

ETP Control room front 120 x x120

36-TK-55 1 120 x x120S/S32 by road 5 ext 1 120 x 120

Barrier B Junction 1 120 x 190

PTDC Junction 1 120 x 120

Barrier C junction 1 120 x 120

Road A interception with Road 6 1 120 x 120

Road A / Lab Fence 1 120 x 120

Interception of Road A and Road 5 1 120 x 120

Interception of Road A and Road 5 1 120 x 120

Few metres to fire station from both sides 1 120 x 120

Entrance to fire station 1 120 x 120

Road A /Road 2 interception 1 50 x 50

Main W/shop junction 1 120 x 180

Road A/42-HB-309 1 90 x 90

Road B 1 120 x 120

Road B 1 120 x 180

back of PE bagging 2 120 x 180

PE Bagging /Loading bay 3 120 x 120

PE Bagging /Loading bay 1 120 x 120

Truck loading bay PE and PP 2 90 x 90

Road 2 /Road A 1 120 x 120

Road 2/Road c junction 1 120 x 120Inbetween MMD and W/Shop gate 1 120 x 120

Inbetween MMD and W/Shop gate 1 120 x120

Inbetween MMD and W/Shop gate 1 120 x 120

Inbetween MMD and W/Shop gate 1 120 x 120

Front of MMD 1 120 x 120

Front of MMD 1 120 x 120

Road C/ PP Bagging 1 120 x 180

31-TK-6B(Road E) 1 120 x 120

Chem Ware house gate 1 90 x 90





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STATUS REMARK

Ok

Ok

Ok

OkOk

Ok No such board for propane loading

Ok Such boards to be fixed in all the w/shops highlighting spark arrestors

Ok No board on the safe use of safety showers

Ok No PASS acronym for fire extinguisher operation in Ole

Ok

Ok

Ok

Ok

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OKOK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK Faded mobile phone sign

OK

OK

0K


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0K

OK

OK

OK

OK

Ok

OKOK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OKOK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK


13/15

OK

OK

OK

OK

OK

OK

OKOK Fadded

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

Faded

OK

OKOK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK


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complex safety board audit

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