composite materials based on polydimethylsiloxane and in situ generated silica by using the...
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Composite Materials Based on Polydimethylsiloxaneand In Situ Generated Silica by Using theSol–Gel Technique
Mihaela Alexandru,1 Mariana Cristea,1 Maria Cazacu,1 Aurelia Ioanid,1 Bogdan C. Simionescu1,2
1‘‘Petru Poni’’ Institute of Macromolecular Chemistry, Aleea Gr. Ghica Voda 41A, 700487 Iasi, Romania
2Department of Natural and Synthetic Polymers, ‘‘Gh. Asachi’’ Technical University, 700050 Iasi, Romania
A polydimethylsiloxane-a,x-diol with molar mass Mn =43,000 has been synthesized by cationic polymerizationof octamethylcyclotetrasiloxane and reinforced withsilica. Two pathways were used for incorporation ofsilica in the polymeric matrix: ex situ by mechanicalblending of a pretreated fumed silica and in situ byadding tetraethyl-orthosilicate (TEOS) as silica precur-sor in the polymer matrix followed by their hydrolysisand condensation (sol–gel technique). The procedureoccurred in the absence of solvent. Composites withdifferent contents of silica were prepared and investi-gated by dynamic mechanical analysis (DMA), differen-tial scanning calorimetry (DSC), and scanning electronmicroscopy (SEM). The results were compared to thoseobtained on a model network based on the same poly-siloxane without silica. POLYM. COMPOS., 30:751–759,2009. ª 2008 Society of Plastics Engineers
INTRODUCTION
It is well known that, despite of a large range of inter-
esting and useful properties, polysiloxanes have two
major drawbacks, i.e., poor mechanical properties and
high costs. There are two main approaches to minimize
these disadvantages: (a) the chemical insertion of organic
sequences in the siloxane backbone, either in the main
chain or as pendant chains; (b) the incorporation of inor-
ganic powders, usually silica, as filler in the polysiloxane
matrix. Silica is a useful additive for the improvement of
the polymer capabilities (thermal stability, mechanical
strength, insulating properties, etc.). However, the effects
of the silica on the properties of the composites depend
on the preparation method. Typically, such fillers are
introduced in the polymeric matrix by mechanical blend-
ing followed by crosslinking. There are some inherent
problems concerning this type of ex situ blending process:
time- and energy-consuming, the limited possibilities to
control the morphology or the surface characteristics of
the filler, and the occurrence of curing by polymer-filler
interactions that leads to premature strengthening of the
polymer [1]. The surface of silica is generally highly re-
active and, in order to avoid the structuration of the com-
posite during processing or storage, the filler must be
hydrophobized by a treatment that usually is laborious.
For these reasons, in 1980s Mark et al. first applied a
method specific for inorganic chemistry, the sol–gel tech-
nique, to prepare polydimethylsiloxane (PDMS) networks
containing in situ precipitated silica [2, 3]. The major
advantage of the network filling by this in situ approach
is the avoidance of the problems associated with mechani-
cal blending [3]. In addition, in the case of in situ rein-
forcement some properties of the resulted materials are
improved, as compared to those obtained by classical
methods. Certain applications of the filled PDMS elasto-
mers, such as protective masks, contact lenses, medical
and industrial tubing, and light guides require transpar-
ency. Small domain sizes relative to the wavelength of
light are necessary in order to obtain a high transparency.
If the filler is a powder, then the primary particles them-
selves must be small and their aggregation should be
eliminated or minimized. The in situ generation of silica
by sol–gel procedure proved to be a good approach to
obtain unusually transparent PDMS nanocomposites [3].
In principle, the sol–gel reaction can be viewed as a
two-step network-forming polymerization process. In the
first step, metal alkoxides are hydrolyzed to generate
intermediary species of metal hydroxides. Then, the spe-
cies undergo a stepwise polycondensation reaction to
form a three-dimensional network [4–6]. However, it is
known that, once the hydrolysis begins, the condensation
Correspondence to: M. Cazacu; e-mail: [email protected]
Contract grant sponsor: Project CEEX-MATNANTECH; contract grant
number: 52/2006; Contract grant sponsor: Project RAINS/INCO-CT;
contract grant number: 2005-017142.
DOI 10.1002/pc.20608
Published online in Wiley InterScience (www.interscience.wiley.com).
VVC 2008 Society of Plastics Engineers
POLYMER COMPOSITES—-2009
reactions occur simultaneously. The network structure
imposes restrictions to the molecular movements, thereby
making possible the preparation of a multicomponent sys-
tem without crystallization [4]. The use of sol–gel proc-
esses to generate SiO2 particles in PDMS polymers has
been studied extensively by Mark’s group [1, 2, 7–13].
This technique was applied to fill polysiloxanes in two
different ways:
Silica precipitated in situ after polymer curing [4]. This
consists in the swelling of the preformed PDMSs net-
works (prepared from PDMS crosslinked with tetraethyl-
orthosilicate (TEOS) in presence of stannous octoate as
catalyst) in a solution containing TEOS and 1 wt %
dibuthyltin diacetate (DBTDA) or dibuthyltin dilaurate
(DBTDL) [3];
Silica precipitated in situ during polymer curing [1]. The
process includes the mixing of the PDMS oligomer with
TEOS in a solvent mixture (e.g., tetrahydrofuran and 2-
propanol) in presence of added water as a hydrolysis
agent and hydrochloric acid as a catalyst [4]. In general,
low molecular polysiloxanes were used as polymeric ma-
trix, e.g., 1,700 and 550 [4], 4,200 [14], 8,000 [15],
1,700 and 18,000 [1], 21,100 and 22,600 [16].
In this study, we approached a modification of the sec-
ond protocol by extending the molar mass to a relatively
high value (43,000) and by working in the absence of sol-
vent. DBTDL was used as catalyst. No water was added as
hydrolysis agent, except for that absorbed by the sample
from the atmosphere. The polycondensation catalyst was
generated in situ from the tin salt (DBTDL) added to the
initial mixture [3]. The composites having different contents
of silica were prepared. The effects of the filler on the mac-
roscopic properties were investigated by dynamic mechani-
cal analysis (DMA), and the acquired data were correlated
with those obtained by differential scanning calorimetry
(DSC) measurements. The cross-section morphology of the
samples was analyzed by scanning electron microscopy
(SEM). The transparence of the samples was evaluated on
the basis of UV–vis transmittance spectra. The results were
compared to those obtained for a model network based on
the same polysiloxane but without silica.
EXPERIMENTAL
Materials
Octamethylcyclotetrasiloxane, [(CH3)2SiO]4, (D4), sup-
plied by Fluka AG, with the following characteristics: b.p.
¼ 1758C; n20D ¼ 1.396; d204 ¼ 0.955, purity [ 99% (GC),
was dried over Na wire and freshly distilled before use.
Purolite CT-175, a styrene-divinylbenzene ion
exchanger with ��SO3H groups (4.1 mequiv/g) was dehy-
drated by azeotrope distillation with toluene and vacuum-
ation at 1108C/10 mm Hg.
Fumed silica, Aerosil 380 (Degussa), 100% purity, spe-
cific surface 380 m2/g, particle diameter 0.003–0.015 lm,
was used after hydrophobization by treatment with D4 for
3 h at 1808C.Tetraethyl-orthosilicate (TEOS), purchased from Fluka
(purity[ 98%, b.p. ¼ 163–1678C, d204 ¼ 0.933) was used
as received.
Dibuthyltin dilaurate (DBTDL) was received from
Merck-Schuchardt, d204 ¼ 1.055 and was used as received.
Equipments
Gel permeation chromatographic analyses (GPC) were
carried out on a PL-EMD 950 Evaporative Mass Detector
instrument by using chloroform as eluant, after calibration
with standard polystyrene samples.
Fourier transform infrared (FTIR) spectra were
obtained on a Bruker Vertex 70 FTIR analyzer. Analyses
were performed on the films in reflectance mode (ATR),
in the 600–4,000 cm21 range, at room temperature with
2 cm21 resolution and accumulation of 32 scans.
UV–vis transmittance measurements on the films were
performed by using a SPECORD M42 spectrophotometer.
DMA were run on a Diamond Perkin Elmer apparatus,
in tension mode, at a frequency of 1 Hz. The temperature
scans were performed between 2150 and 3008C at 28C/min, in a nitrogen atmosphere. The films (10 3 10 3
0.8) mm were longitudinally deformed by small sinusoi-
dal stress and the resulting strain was measured. The force
amplitude used was well within the linear viscoelastic
range for the all investigated samples. The value of the
storage modulus (E0), the loss modulus (E00), and the ten-
sion loss tangent (tan d ¼ E00/E0) were obtained as a func-
tion of temperature. All samples were measured in the
same conditions. Moreover, the rate of cooling was main-
tained constant.
SEM was performed on a TESLA BS 301 SEM at
25 kV with a magnification of 300–15,000. The images
were recorded on freeze-fractured surfaces put on Al
support and coated by sputtering with Au thin films using
an EK 3135 EMITECH device.
DSC analysis was performed on Diamond Perkin
Elmer equipment between 2150 and þ1508C with a heat-
ing rate of 208C/min, in nitrogen. The glass transition
temperature was determined as the midpoint of the heat
capacity change in the heating scan.
Procedure
Synthesis of Polydimethylsiloxane-a,x-diol (HO-PDMS-
OH). In a thermostated reaction vessel equipped with
reflux condenser, thermometer, and mechanical stirrer,
100 ml D4, 2.5 g Purolite CT-175, and 0.5 ml water were
introduced. The temperature was increased to 708C and
the reaction mixture was maintained at this temperature
under stirring for 4 h. Then, the reaction was stopped by
removing the catalyst through filtration. The filtrate was
devolatilized in a rotavapor at 1508C/10 mm Hg to
remove the cyclic and linear low molecular weight com-
752 POLYMER COMPOSITES—-2009 DOI 10.1002/pc
pounds [17]. The molar mass of the remained polymer,
determined by GPC using toluene as eluant, was 43,000.
Polymer Filling with Silica
(a) Polymer filling by mechanical blending: HO-PDMS-
OH (100 g) was introduced in a blender with palettes.
A pre-established amount of treated silica was added
in small portions until the whole amount was incorpo-
rated. TEOS (0.005 ml) and DBTDL (0.0025 ml)
were then added and the blending was continued for
about 1/4 h. The resulted composite was poured into a
rectangular metallic frame and pressed between two
glass plates. This ensemble was maintained in this
manner for 7 days to allow the crosslinking. The
formed film was easily detached from the glass sur-
face.
(b) Polymer filling in situ by sol–gel procedure: 10 g
HO-PDMS-OH were introduced in a Teflon dish and
mixed with pre-established amounts of TEOS, accord-
ing to Table 1. After about 10 min of stirring,
0.17 mL of DBTDL was added and the stirring con-
tinued for another 10 min. The resulted mixture was
used to obtain thick films by pouring on a Teflon foil.
The films were maintained at room temperature for
48 h and another 24 h in vacuum at 508C. The
obtained colorless and transparent films (of about 0.8
mm thickness) were easily peeled off from the sub-
strate.
The films were then kept in the laboratory environment
about 2 months before investigations.
RESULTS AND DISCUSSION
The polydimethylsiloxane-a,x-diol with the numerical
molar mass of 43,000 was synthesized by cationic ring-
opening polymerization of D4 in the presence of Purolite
CT-175 as catalyst (Scheme 1). A certain amount of water
was added as chain transfer agent (or chain blocker) that
provides the terminal functional groups (��OH) and regu-
lates to some extent the molecular mass of the resulted
linear polymer [17].
This polymer served as matrix for both ex situ and
in situ prepared silica.
The used silica is a commercially available one having
particle diameter in the range 0.003–0.015 lm. To avoid
the strengthening of the compounds during storage, the
silica was hydrophobized by treatment with D4. Silica and
PDMS were mixed in a 0.55 molar ratio (PTMs, Table 1)
by mechanical blending.
The sol–gel technique was applied to generate the
in situ silica during silicone curing. One of the most pop-
ular precursors for inorganic polymerization [18] by the
sol–gel method, TEOS, was used. TEOS plays both silica
generator and polysiloxane crosslinker roles. It is known
that Si(OR)4 and its homologues are rapidly hydrolyzed
by water in the presence of acid or base as catalyst. The
hydrated tetrahedral silanol undergoes a polycondensation,
resulting in SiO2 networks [19]. The reaction mechanism
of the sol–gel process that involves hydrolysis and con-
densation of tetraalkoxysilane is variable and depends on
factors such as catalyst type, water content, and solvent
[20]. In the sol–gel process, it was proved that the acidity
of the environment and the water content of the system
display a critical effect on the structure of the final prod-
ucts. This happens because each of them influences the
hydrolysis rate and the chemical equilibrium of the sys-
tem [4]. Mainly, the type of a catalyst determines the
course of the polycondensation reaction and the final
structure of the silica in the organic matrix [20]. In the
base catalyzed sol–gel process, the initial hydrolysis is
slow, but each subsequent hydrolysis and condensation
occur quickly resulting in a mixture of highly branched
clusters and unreacted monomer. According to the litera-
ture data [19, 21], in the acid catalysis, hydrolysis and the
first condensation are rapid, but each subsequent conden-
sation takes place gradually slower. In the case of the
acid catalysis, the gel time is longer and the resulted
structures are more ramified. However, some additional
factors become important due to the addition of the poly-
TABLE 1. The prepared siloxane-silica composites.
Sample Preparation pathway
Feed ratio
Masic ratio TEOS:
HO-PDMS-OH
Molar ratio SiO2:a
HO-PDMS-OH
Corresponding SiO2,a
wt % total mixture
PTMo Pure crosslinked PDMS – – –
PTMs Crosslinked PDMS ex situ filled with silica – 0.55 31.0
PT1 Crosslinked PDMS in situ filled with silica 1:1 0.36 22.5
PT2 Crosslinked PDMS in situ filled with silica 2:1 0.55 31.0
PT3 Crosslinked PDMS in situ filled with silica 4:1 1.38 52.8
PT4 Crosslinked PDMS in situ filled with silica 1:2 0.19 13.2
a SiO2 corresponding to the initial added TEOS.
SCHEME 1.
DOI 10.1002/pc POLYMER COMPOSITES—-2009 753
meric component: the amount of the added polymer, the
polymer molar mass, the difference between the solubility
parameters of the polymer and of the glassy component, as
well as the used solvent(s) and the reaction temperature.
All these variables may affect the miscibility of the system
during the reaction and, consequently, the structure and the
properties of the final products [4]. The tetraalkoxysilanes,
Si(OR)4, are soluble in common organic solvents and
therefore react efficiently with different organic com-
pounds. Silanol-terminated PDMS is often chosen as poly-
meric matrix due to the similarity of its backbone structure
(Si��O��Si) with the sol–gel glass matrix of TEOS [4]. In
this work, we used a polydimethylsiloxane-a,x-diol that,
unlike other literature reports, has relatively high molar
mass. The hydrolysis of TEOS relied on atmosphere hu-
midity. DBTDL was used as a catalyst for condensation.
Most probable, a structure close to the one presented
in Scheme 2 is formed.
The postprocessing of the samples, consisting in keep-
ing at room temperature for 48 h and for another 24 h in
vacuum at 508C, followed by their maintaining in the
laboratory environment about 2 months before investiga-
tions, seems to permit the condensation of the OH groups
to a high degree. FTIR spectra for some representative
samples are presented in Fig. 1, where the specific bands:
1258, 1268 (Si-CH3 sym.), 1009, 1007 (Si-O-Si asym.),
788, 768, 786 cm21 (CH3 rocking asym. Si-C) can be seen.
The quantitative UV–vis transmittance spectra for rela-
tively thick films based on pure crosslinked HO-PDMS-
OH (PTMo), crosslinked HO-PDMS-OH reinforced with
31% added silica (PTMs), and 52.8% in situ prepared
silica (PT3) are comparatively illustrated in Fig. 2. As
can be seen, the sample reinforced by in situ technique
has practically the same very good transmittance (close to
90%) as the pure crosslinked HO-PDMS-OH (PTMo), but
differs from the sample reinforced with ex situ prepared
silica that has lower transparence (about 70%). This can
be due to the better compatibilizing between silica and
PDMS in the first case, where the silica is found as a net-
work interpenetrated with PDMS one. In the ex situ rein-
forced sample, the silica is as particulate only.
Two types of restrictions may be imposed when PDMS
is incorporated into the network: (1) the one caused by
coupling its ends through chemical bonding (it may con-
nect to either a TEOS species or to another oligomer
through the silanol functionality); (2) the one caused by
the local dense structure of the three-dimensional network
developed through the self-condensation of the hydrolyzed
TEOS. As a result, the thermal energy needed to mobilize
a constrained polymeric chain would be higher than that
for an unconstrained one. This would be expected to
result in an increase of the glass transition temperature of
SCHEME 2.
FIG. 1. Illustrative FTIR-ATR spectra of the samples: (a) PTMo; (b)
PTMs; (c) PT3.
FIG. 2. Comparative UV–vis transmittance spectra of the samples: (a)
PTMo; (b) PTMs; (c) PT3.
FIG. 3. DSC scans (second heating) of the reinforcing samples: (a)
PTMo; (b) PTMs; (c) PT4; (d) PT1; (e) PT2; (f) PT3.
754 POLYMER COMPOSITES—-2009 DOI 10.1002/pc
the polymeric chain. Because of polydimethylsiloxane-
a,x-diol self-condensation, two phases can be developed
within the silica network: dimethylsiloxane rich phases
and dimethylsiloxane poor phases. The phase-separated
PDMS should display a glass transition temperature (Tg)near that of the pure oligomer (about 21238C). If the
PDMS is better incorporated into the silica network in the
form of relatively short chains, the chain extending
through reaction with other oligomers can not occur. The
chain motion is restricted by the presence of the network
and, as a result, Tg would be shifted to a higher tempera-
ture [4]. In our case, the Tg values for the silica filled
PDMS samples evaluated from the DSC curves (Fig. 3)
are very close to that of pure PDMS. This can be
explained by the presence of pure PDMS domains in the
network. SEM was employed to study the fractured surfa-
ces (Fig. 4). Cryo-fractured specimens have been used for
SEM study.
In the case of PTMo sample, the general view of the
fractured surface revealed a homogeneous structure char-
acteristic to the crosslinked polymers and resins. Small
globular polymeric domains formed as a result of con-
straints imposed by crosslinks are visible on the detailed
image (Fig. 4a). As the TEOS amount increases the tex-
ture changes. Thus, in PT4 sample, the texture becomes
cylindrical with very rarely spherical silica domains (Fig.
4b). In PT2 the very dense silica domains having a high
dimensional distribution are developed (Fig. 4c). A strati-
fication of the silica domains near the surface is observed
in the fracture. The image is completely different in the
FIG. 4. Scanning electron micrographs of the broken surfaces deposed on Al supports and coated with Au: (a) PTMo (32,500); (b) PT4 (32,500);
(c) PT2 (32,500); (d) PTMs (33,100).
DOI 10.1002/pc POLYMER COMPOSITES—-2009 755
case of the sample consisting in PDMS reinforced with
silica prepared ex situ, PTMs (Fig. 4d). The fracture sur-
face presents a globular texture with the globule size
lower than in the case PTMo but with interstices between
them. It is presumed that powerful hydrophobic interac-
tions occur between pretreated silica and PDMS, the for-
mer being embedded in the polymeric matrix (bound rub-
ber). On this background, silica with particle dimension
of few tens nanometers or lower, are dispersed. This is
probably the silica remained hydrophilic, that appears as a
separated phase. By comparing samples with the same
silica content but different in the preparing procedure
(PTMs and PT2), the morphologies are also completely
different.
If one analyses at a glance the viscoelastic behavior of
the samples (Figs. 5–7), some similarities are noticeable:
a glassy region (T \ 21258C) with a storage modulus
higher than 109Pa (with the exception of the sample
PTMs, whose storage modulus goes under 109Pa), a one
or two-step descent of the storage modulus till 2508C,
followed by an abrupt descent until a plateau character-
ized by a specific modulus value for each sample.
Nevertheless, a detailed examination reveals peculiar
features for each system. The glassy storage modulus of
the PTMo sample (4.7 3 109 Pa) decreases in one step
till 1.3 3 109 Pa during the glass transition process in the
interval range between 2125 and 21058C. This fall rep-
resents less than one order of magnitude and usually sug-
gests the presence of some kind of constraints in the poly-
mer system, i.e., physical crosslinkings or crystalline
domains. Recalling that PDMS chains have unusually low
intermolecular forces, the physical crosslinks are
excluded. DMA offers few clues to the presence of poten-
tial crystalline domains. This is why additional DSC
measurements were carried out in order to ascertain
whether any crystallization processes take place (Fig. 3).
DSC experiment evidences for PDMS the step of heat
capacity (DCp), associated with the glass transition, an
exothermic peak and an endothermic peak attributed to a
cold crystallization phenomenon and to the melting of the
crystalline phase, respectively. The temperatures of these
processes are 2124.41, 2102.84, and 246.528C. The fact
that the melting peak is much more prominent than the
crystallization one (DHm/DHc [ 10) evidences that an im-
portant amount of crystalline phase is developed during
cooling scan. This is an outcome of the great mobility of
PDMS chains that make possible a three-dimensional
chain arrangement required for crystalline phase develop-
ment. Therefore, DSC experiment supports the assumption
that the small drop of E0 in the glass transition range is
justified by the presence of crystalline domains in PDMS.
These domains formed during cooling scan behave simi-
larly to crosslinkings narrowing the E0 fall. The glass
transition appears as a peak on E00 and tan d plots (Figs. 6
and 7, respectively), the former comes out at lower tem-
perature (21218C) than the tan d peak (21198C). For
clarity, each curve of Figure 7 was shifted in relation to
each other. Some significant thermal characteristics
resulted for all samples from DSC and DMA (Table 2).
The E0 variation with temperature levels off till
FIG. 5. Storage modulus vs. temperature plots for: (a) PTMo; (b)
PTMs; (c) PT4; (d) PT1; (e) PT2; (f) PT3.
FIG. 6. Loss modulus vs. temperature plots for: (a) PTMo; (b) PTMs;
(c) PT4; (d) PT1; (e) PT2; (f) PT3.
FIG. 7. tan d vs. temperature plots for: (a) PTMo; (b) PTMs; (c) PT4;
(d) PT1; (e) PT2; (f) PT3.
756 POLYMER COMPOSITES—-2009 DOI 10.1002/pc
� 2508C, point where an abrupt descent on E0 (more
than three orders of magnitude) over of rather narrow
range of temperature (158) marks the melting of the crys-
talline phase. The sign on tan d plot for this melting is a
single peak at � 2408C. Beyond 2508C, PDMS pre-
serves a good thermal stability until over 1508C (the limit
of the experimental temperature), in spite of the quite low
value of E0 (5.3 3105 Pa), characteristic for an elastomer.
The DSC thermogram of the PT4 sample (Fig. 3, curve
c) detects no cold crystallization. However, the high and
sharp melting peak, with the biggest melting enthalpy,
denotes that this sample contains the largest proportion of
crystalline domains. Hence, one can presume that all the
crystalline phase was formed during the cooling scan.
This indicates that the macromolecular chains are unex-
pectedly more inclined than in the case of PTMo sample
to acquire the three-dimensional order required for crys-
tallization. Structurally, the PDMS macromolecular chains
might be visualized as a macromolecular coil that con-
fines the silanol groups in the inner part. Once in the sys-
tem, the natural tendency of TEOS molecules is to
migrate inside the coil, toward hydrophilic silanol groups.
As a result, the macromolecular coil expands and
becomes perceptibly more flexible. Moreover, the self-
condensation of HO-PDMS-OH cannot be excluded, but
the consequence is the disentanglement of PDMS chains
accompanied by flexibility growth, too. Accordingly, the
smaller decrease of E0 in the glassy region (2.2 3 109 Pa)
as compared to PTMo is not any more unusual since
the storage modulus is considered a gauge of sample
stiffness.
Keeping in mind that the water for the TEOS hydroly-
sis reaction comes only from the environmental moisture
and due to the small amount of initial TEOS, it is very
unlikely that an important amount of TEOS ethoxy groups
is rapidly converted to hydroxyl groups in order to per-
form the co-condensation reaction. However, it is still
possible that even the limited cocondensation reaction
develops few joints between TEOS and PDMS chains
generating a very loose network. The tan d peak that is
the mark of the glass transition of PDMS shifts discerni-
bly to 21158C (Fig. 7). Noteworthy, the right-side peak
of the a relaxation in tan d plot broadens substantial, indi-
cating a dispersion in the distribution of the relaxation
times associated with the PDMS chains. This shoulder
could be associated with the PDMS segments neighbored
upon network joints that are constrained PDMS segments.
This position of the PDMS characterized by lower mobil-
ity is known as bound rubber [22–25] Because of this
phenomenon the crystallinity degree, reflected in melting
endotherm intensity, decreases until the disappearance
with silica content increasing (Fig. 3, curves c–f).
Through a scrupulous examination of storage modulus
curve one discerns that after the break around 21058C,the second E0 declining becomes less steep because the
content of mobile chain segments diminishes. This argu-
ment reinforces the preceding DSC rationale. The DSC
thermogram of the PT1 sample indicates likewise that all
the crystalline domains are formed during cooling scan
and the peak corresponding to the cold crystallization is
absent (Fig. 3, curve d). The DSC melting peak is less
important beside the ones of PTMo and PT4 sample and
this is a sign for lower quantity of crystalline domains in
the material. This means that more TEOS included in the
network increases the stiffness—DMA confirms this fact
(E0glassy ¼ 4.1 3 109 Pa)—at the expense of the macromo-
lecular segments proportion prone to crystallization. The
steepness of the storage modulus increases in the second
descent step of the glass transition due to the reduction of
crystalline domains. Rising up TEOS amount, more joints
are formed between HO-PDMS-OH and TEOS and this
augment the quantity of bound rubber. On that account
the tan d plot registers the displacement of the shoulder
associated to the glass transition of constrained PDMS to
higher temperature (Fig. 7). The behavior changes in the
case of PT2 sample, but all the transformations reflect the
trend induced by the extra-TEOS added to the system.
According to the DHm value (Table 2) obtained in the
DSC experiment, it is evident that a less crystalline phase
is present in the system as compared to the previous sam-
ple (PT1). In addition, the ratio DHm/DHc � 2 reflects
that the crystalline domains are formed, in equal parts,
during cooling and heating steps. During the sol–gel pro-
cess, more joint points are formed in the network and
thus the probability of the three-dimensional ordering
decreases. The tan d shoulder attributed to the glass tran-
sition of the constrained PDMS moves to higher tempera-
tures and becomes part of the right-side melting peak
(Fig. 7, curve e). A special situation is encountered for
the PT3 sample. The crystallization process did not occur
during cooling scan as can be inferred from the absence
of the melting peak on the DSC thermogram (Fig. 3,
curve f). The crosslinking rate is so high that the bound
rubber increment renders into the immobility of the net-
work that inhibits any crystallization. As a consequence,
the polymer is frozen in the disordered glassy state.
Unfortunately, due to the brittleness of the sample, the
experiment was not successful in all the range of the neg-
TABLE 2. The main parameters of DSC and DMA curves.
Sample
Tg(DSC)a (8C)
Tg(DMA)b (8C)
Tcc
(8C)Tm
d
(8C)DHm/
DHce
PTMo 2124.4 2118.8 2102.84 246.52 10.6
PTMs 2119.6 2111 – 247.72 –
PT4 2119.24 2115 – 246.6 –
PT1 2119.88 2114 299.91 248.8 230
PT2 2124.59 2113 296.59 250.6 1.89
PT3 2128.10 2123 – – –
a Tg, glass transition temperature evaluated from DSC curves.b Tg, glass transition temperature evaluated from DMA curves (read
as tan d peak).c Tc, crystallization temperature evaluated from DSC curves.d Tm, melting temperature evaluated from DSC curves.e DHm/DHc, ratio between the melting and crystallization enthalpies.
DOI 10.1002/pc POLYMER COMPOSITES—-2009 757
ative temperatures. Around 2758C the sample starts to
slipper between the clamp chucks, although repeated
experiments were performed. Even so, we chose to repre-
sent the data for two temperature ranges: 21458C and
2758C; 258C and 2508C. In tan d plot (Fig. 7, curve f)
still comes out the peak at 21238C. The appearance of
this peak characteristic for pure PDMS is consistent with
the existence of quite long PDMS segments uninvolved in
the matrix. Maybe, in spite of the high molecular weight,
this PDMS is embedded in the dense network and no
crystallization happens. The melting point comes out at
the same temperature range for all the samples (2408C),because the nature of crystalline domains is alike.
Important to mention is that the storage modulus val-
ues reached after melting increase with the temperature
(Fig. 5) as well as with the initial quantity of TEOS, that
is with network density. During the sol–gel process,
incomplete condensation of TEOS can not be excluded.
As the temperature is raised to high positive values the
sol–gel process may perfect the condensation, the catalyst
being present in the system. The increase in storage mod-
ulus is consistent with a completion of reaction. The
impact of raising the TEOS quantity in the system on the
storage modulus values is well reflected by the Fig. 8.
A distinctive approach should be considered when
examining the HO-PDMS-OH/SiO2 mixture. Any types of
reactions are excluded because SiO2 has no reactive
groups for HO-PDMS-OH and the initial treatment elimi-
nates the possibility of H-bonding with the PDMS end-
chain hydroxyl groups. Solely, the presence of the melting
peak on DSC thermogram signifies that all the crystalline
domains are formed during cooling scan (Fig. 3, curve b).
Comparing DHm values (Table 2), it is evident that the
fraction of crystalline domains is commensurate with PT1
sample, but lower than PTMo and PT4 sample. Addition-
ally, SiO2 loosens the PDMS macromolecular coil and
generates the smallest E0 value (7.3 3 108Pa). Several
peaks and shoulders are noticed on DMA thermogram till
the melting. There is an environment wherein SiO2 rein-
forces the PDMS matrix therefore inducing the largest
increasing of Tg. Miscellaneous morphologies prompted
by the SiO2/PDMS proximity indicate that SiO2 influences
in different ways the PDMS segments. However, a precise
correlation of viscoelastic behaviour with specific mor-
phologies is at least risky. Notable are the strength and
the thermal stability of the network throughout the posi-
tive temperature interval, suggesting that SiO2 might act
as a reinforcing agent.
CONCLUSIONS
A relative high molar mass crosslinked PDMS rein-
forced with either ex situ or in situ silica has been pre-
pared and processed by casting as films of about 0.8 mm
thickness. Transparent composite samples were obtained
with an advanced condensation degree of the OH groups.
The thermomechanical tests performed by DMA empha-
sized differences in macroscopic properties of the
obtained materials depending on composition. The me-
chanical properties of the in situ reinforced materials
proved to be higher than those reinforced by ex situmethod. The DMA results correlate well with the DSC
ones.
Based on the DMA data, it can be appreciated that
storage modulus increases by increasing silica content.
This increasing is more significantly in the case of the
samples reinforced with silica prepared in situ as com-
pared to those containing silica prepared ex situ.Because of using of a PDMS with relatively high mo-
lecular weight, the Tg values evaluated from the DSC
curves are very close to that of pure crosslinked PDMS.
This can be explained by the formation of the dimethyl-
siloxane domains that behave as such.
The cross-section morphology evaluated by SEM on the
sample fractured in liquid nitrogen revealed a typical granular
or interpenetrated networks aspect, depending on the compo-
sition. SEM images support the DSC and DMA results.
FIG. 8. Storage modulus vs. feed molar ratio TEOS/PDMS plot: (a) at 258C; (b) 21408C.
758 POLYMER COMPOSITES—-2009 DOI 10.1002/pc
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DOI 10.1002/pc POLYMER COMPOSITES—-2009 759