composite production systems
TRANSCRIPT
• Who is Shawcor?• Who is Shawcor Composite Production Systems (CPS)?• What is our pipe used for?• Why use FlexPipe Linepipe?• Qualifications and testing
Index
4
Shawcor is a global integrated supplier of pipeline
solutions to the oil and gas industry
Pipeline
Performance
• Bredero Shaw
• Socotherm
• Canusa–CPS
• Dhatec
Composite
Production
Systems
• Flexpipe Systems
Integrity
Management
• SPS
• Desert NDT
• Zedi
• Vintri
• Lake Superior
Oilfield Asset
Management
• Guardian
• CSI
Connectivity
• ShawFlex
• DSG-Canusa
• PFT Systems & Connectors
World-wide organisation and capability
Technology Execution Integrity
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Unmatched scale, diversity and global reach
Map
Coating Facility
Other Operating
Facility
• 100+ global locations
• 7 mobile coating plants
• >6,000 employees worldwide
• Serving all major basins
COMPOSITE
PRODUCTION
SYSTEMS (CPS)
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Over 32,000 kilometers
(20,000 miles) of pipe and
150,000 fittings installed
worldwide since 2003
Corrosion Resistance
Contractor Training
Engineer Approved
Spoolable Composite Pipe
Cost Effective Alternative to Steel
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OUR PIPE
FlexPipe
Thermoplastic
Jacket
Thermoplastic
Liner
Glass Fiber
Spoolable Composite Pipe
FlexCord
Thermoplastic
Jacket
Thermoplastic
Liner
Galvanized Steel
Cords
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FlexPipe Linepipe comes in easy to install reels
Nominal
Size
Lengths
per reel
Minimum
bending
radius
FlexPipe and
FlexPipe HT
2" 2,000m 1.2m
4" 570m 2.1m
FlexCord 3" 750m 1.8m
4" 485m 2.1m
FlexCord AB* 2” 750m 1.2m
* Anti-buoyant
• Long lengths of pipe
on each spool.
• Bends are easily
handled.
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Expanding world-wide presence
Production plant and head office
Production plant (in progress)
Production plant (planned)
Sales office
Solution centre
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APPLICATIONS OF
FLEXPIPE PRODUCTS
12
Oil and Gas • Enhanced oil recovery (EOR) injection line• Gas distribution (medium/high pressure)• Fuel gas lines and gas lift lines• Zero flaring• Biogas
Water • Source water • Disposal lines
Other• Rehabilitation of failed pipeline
through liner pulls• Well test temporary surface lines (re-
spool and re-use)
Flow or gathering lines for transfer of:• Crude oil and emulsion• Natural gas and condensate • Water• Sour applications (H2S)• Gases or liquids containing CO2
Primary Applications
Secondary Applications
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Maximum operating temperatures and pressures
Nominal Size -
Internal Diameter
Maximum
Operating
Pressure
Maximum
Operating
Temperature
FlexPipe 2" - 4" 1,500 psi/ 103 bar 60°C / 140°F
FlexPipe HT 2" - 4" 1,500 psi/ 103 bar 82°C / 180°F
FlexCord 3" - 4" 2,250 psi/ 155 bar 60°C / 140°F
FlexCord AB 2" 2,250 psi /155 bar 60°C / 140°F
FlexFlow 6" 750 psi/ 52 bar 60°C / 140°F
Notes:
• All pipes have 20 year UV protection.
• FlexCord Linepipe has galvanised steel cord to improve
pressure rating.
We have many strengths
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• Track record: we have installed more than 32,000 km over the last 15
years throughout the world.
• Recognized: among our customers are the major oil companies in the
world, including: Saudi Aramco, Shell, Exxon and Chevron.
• Spools: our pipes comes in spools of at least 500m.
• Quick and easy installation: our installation equipment is quick and
easy to use and will fit in the back of a pick-up truck.
• No corrosion: our pipe does not corrode.
• Lower cost: pipelines installed with our pipes cost less than steel.
• Full service:
• we have the most reliable connection systems in the RTP industry,
• we have local field support to train and support contractors for the
installation.
• Reusable: our pipe can be reused up to six (6) times.
• No need to bury: pipes can be buried or laid in the surface.
• Qualified: we are qualified with the major standards institutes,
including API (API 15S).
Why do our customers buy FlexPipe Linepipe?
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In North America we are the market leader for the following reasons:
• Our pipe is quick and easy to lay. This is important in the Permian region
where getting wells to production quickly is very important.
• Quicker delivery times compared to coated steel pipe.
• We train and support the pipe installers so that installation is done properly
the first time, avoiding problems later.
• Can cope with bends, without pre-fabricated pipe pieces.
• We assist all of our customers in troubleshooting problems that occur.
In the Middle-East our pipe is selected for its resistance to the corrosion
caused by sour crude oil.
In North America our pipes are also chosen for our strong connection
systems.
Why do our customers buy FlexPipe Linepipe?
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The installation of our pipe is much safer that installing steel pipe:
• Less people involved in the installation;
• Less equipment involved in the installation;
• No heavy 12m steel pipe involved; and
• Installation takes less time.
In South America our pipe is sometimes laid on top of the ground, avoiding
the need to dig trenches.
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Extensive track record
Over 32,000 kilometers of pipeline
in service, with more than 500
customers served in 25 countries.
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Installation: less manpower, less equipment, safer
4” FP601 Linepipe Flow Line 4” Steel Flow Line
Mobilization:
Equipment:
Manpower:
Testing:
X-Ray: Not needed Required
Risers: Pipe can be brought to surface Coating costs and additional fabrication of steel risers
Demobilization:
1 track hoe 3 pipe reels 1 warehouse 2 track hoes 95 joints
1 misc. equipment and materials
1 equipment operator 2 laborers 1 supervisor 2 equipment operators
3 laborers2 welders
(bead & hot pass/cap) 2 welders
helpers
1 digitaldeadweight
2 recorders 1 digitaldeadweight
2 recorders
2 track hoes
1 supervisor
1 track hoe
2 track hoes1 track hoe 3 pipe reels
Comparing installation costs of identical 1,800m (5,900ft) flow lines
2 X-ray inspectors
2 field joint coating installers
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FlexPipe Linepipe costs much less than coated
steel pipe
Numbers based on actual 7.6 km project in USA.
0
20
40
60
80
100
120
140
Trench Non-trench Trench Non-trench
Pipe Installation Mobilisation Coating Other
Steel FlexPipe
Installed cost comparison (US$/m)
- 44% - 48%
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FlexPipe Linepipe costs less than uncoated steel
pipe
Numbers based on actual 7.6 km project in USA.
Steel Flexpipe
Installed cost comparison (US$/m)
- 16%- 21%
0
10
20
30
40
50
60
70
80
90
Trench Non-trench Trench Non-trench
Pipe Installation Mobilisation Coating Other
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Spoolable pipe is easy to lay
Pipe easily laid from a spool, which can
be dragged behind a pick-up truck.
Dual 4" lines in one trench,
replacing a 6" line.
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Reliable, easy to install fittings
Flanged End FittingPipe to Pipe Coupler Weldneck Fitting
Joining System• Same style fitting system for
FlexPipe Linepipe, FlexPipe
Linepipe High Temperature
and for FlexCord Linepipe.
• Available in nickel-coated and
stainless steel.
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Easy to use installation equipment
Hydraulic
Crimper
Hydraulic
Press
• Pipe is hydraulically pushed into
the mandrel, after being beveled.
• Pipes are crimped using hydraulic
pressure, no heat necessary.
• Crimping pressure is controlled by
automatic hydraulic regulation
rather than manually via torque
application with large wrenches.
• Crimper dies move independently
to allow for variations in pipe wall
thickness.
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Easy to use installation equipment
Installation equipment
mainly consists of:
• Generator;
• Hydraulic pump;
• Hydraulic press; and
• Hydraulic crimper.
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Excellent impact and corrosion resistance
Impact
• Epoxy-free dry fiber solution:
• Excellent wear resistance and
impact toughness; and
• Reduces potential micro-
cracking or over-straining.
Corrosion
• Corrosion inhibitors are not
needed for FlexPipe Linepipe.
• Nickel-coated fittings come
standard.
• Duplex stainless steel fittings
available.
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Corrosion resistance
Flexpipe & FlexPipe HT FlexCord
H2S
• 10% H2S by volume in liquids
(oil and/or water) or
multiphase.
• In Canada: 7.25 psi partial
pressure of H2S in gas.
3,000 PPM (0.3%) of H2S for
liquids and gases
CO2 Approved for use in gas or liquid applications containing 100% CO2
H2O
Water applications which are
not susceptible to severe
pressure fluctuations
Excellent option for water
transfer and disposal lines
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Resistance to other substances
FlexPipe FlexPipe HT FlexCord
Aromatic
&
Solvents
Up to 50%
(by volume)
Up to 50%
(by volume)
Up to 50%
(by volume)
Chemical
Injection
• Compatible with corrosion inhibitors, biocides, scale inhibitors,
paraffin dispersants, etc.
• Compatible with batch treatment or continuous dosing
Methanol Compatible with both batch treatment and continuous dosing
Hot
Oiling
Limited to
MAOP/Temperature
500 hrs at 93°C
(200°F) over the life
of the product
Limited to
MAOP/Temperature
*MAOP = maximum allowed operating pressure
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Well qualified
API - Shawcor products are designed, qualified, and manufactured in accordance
with API RP 15S, and FCLP complies with API 17J.
CSA - Shawcor products meet the requirements of CSA Z662-15, “Oil and Gas
Pipeline Systems,” which covers the design, construction, operation, and
maintenance of oil and gas industry pipeline systems.
ISO – Shawcor has been certified as meeting the requirements of ISO 9001:2000,
“Quality management systems – Requirements.”
DOT - The United States Department of Transportation considers the use of
Shawcor in regulated applications through waiver applications submitted to the
Office of Pipeline Safety.
AER - The Alberta Energy Regulator allows FPLP and FCLP applications to be
processed as routine for fresh water, salt water, multiphase, crude oil/LVP, and
natural gas service.
ASTM International - Shawcor meets the requirements of the ASTM document
ASTM F2686, “Standard Specification for Glass Reinforced Thermoplastic Pipe” and
referenced standards including ASTM D2992.
ASME - Flanges incorporated in Shawcor Flanged Fittings are compliant with the
requirements of ASME B16.5, “Pipe Flanges and Flanged Fittings.”
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Tests
Test Description Applicable Standards
Regression pressure testingASTM D2992 Procedure B
API RP 15S Section 5.1.2.3
Short-term burst pressure testingASTM D1599 Procedure A
API RP 15S Section 5.1.2.3
Minimum bend radius pressure testing API RP 15S Section 5.3.2
Elevated temperature pressure testing API RP 15S Section 5.2.1
Low temperature pressure testing ASTM D1599 Procedure A
Axial load testing API RP 15S Section 5.3.3
External load testing ASTM D2412
Impact resistance testing API RP 15S Section 5.5.2