composite production systems

32
COMPOSITE PRODUCTION SYSTEMS

Upload: others

Post on 24-Mar-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

COMPOSITE PRODUCTION SYSTEMS

• Who is Shawcor?• Who is Shawcor Composite Production Systems (CPS)?• What is our pipe used for?• Why use FlexPipe Linepipe?• Qualifications and testing

Index

Who is Shawcor?

4

Shawcor is a global integrated supplier of pipeline

solutions to the oil and gas industry

Pipeline

Performance

• Bredero Shaw

• Socotherm

• Canusa–CPS

• Dhatec

Composite

Production

Systems

• Flexpipe Systems

Integrity

Management

• SPS

• Desert NDT

• Zedi

• Vintri

• Lake Superior

Oilfield Asset

Management

• Guardian

• CSI

Connectivity

• ShawFlex

• DSG-Canusa

• PFT Systems & Connectors

World-wide organisation and capability

Technology Execution Integrity

5

Unmatched scale, diversity and global reach

Map

Coating Facility

Other Operating

Facility

• 100+ global locations

• 7 mobile coating plants

• >6,000 employees worldwide

• Serving all major basins

Who is Shawcor Composite Production

Systems?

COMPOSITE

PRODUCTION

SYSTEMS (CPS)

7

Over 32,000 kilometers

(20,000 miles) of pipe and

150,000 fittings installed

worldwide since 2003

Corrosion Resistance

Contractor Training

Engineer Approved

Spoolable Composite Pipe

Cost Effective Alternative to Steel

8

OUR PIPE

FlexPipe

Thermoplastic

Jacket

Thermoplastic

Liner

Glass Fiber

Spoolable Composite Pipe

FlexCord

Thermoplastic

Jacket

Thermoplastic

Liner

Galvanized Steel

Cords

9

FlexPipe Linepipe comes in easy to install reels

Nominal

Size

Lengths

per reel

Minimum

bending

radius

FlexPipe and

FlexPipe HT

2" 2,000m 1.2m

4" 570m 2.1m

FlexCord 3" 750m 1.8m

4" 485m 2.1m

FlexCord AB* 2” 750m 1.2m

* Anti-buoyant

• Long lengths of pipe

on each spool.

• Bends are easily

handled.

10

Expanding world-wide presence

Production plant and head office

Production plant (in progress)

Production plant (planned)

Sales office

Solution centre

What is our pipe used for?

12

APPLICATIONS OF

FLEXPIPE PRODUCTS

12

Oil and Gas • Enhanced oil recovery (EOR) injection line• Gas distribution (medium/high pressure)• Fuel gas lines and gas lift lines• Zero flaring• Biogas

Water • Source water • Disposal lines

Other• Rehabilitation of failed pipeline

through liner pulls• Well test temporary surface lines (re-

spool and re-use)

Flow or gathering lines for transfer of:• Crude oil and emulsion• Natural gas and condensate • Water• Sour applications (H2S)• Gases or liquids containing CO2

Primary Applications

Secondary Applications

13

Maximum operating temperatures and pressures

Nominal Size -

Internal Diameter

Maximum

Operating

Pressure

Maximum

Operating

Temperature

FlexPipe 2" - 4" 1,500 psi/ 103 bar 60°C / 140°F

FlexPipe HT 2" - 4" 1,500 psi/ 103 bar 82°C / 180°F

FlexCord 3" - 4" 2,250 psi/ 155 bar 60°C / 140°F

FlexCord AB 2" 2,250 psi /155 bar 60°C / 140°F

FlexFlow 6" 750 psi/ 52 bar 60°C / 140°F

Notes:

• All pipes have 20 year UV protection.

• FlexCord Linepipe has galvanised steel cord to improve

pressure rating.

Why use Flexpipe Linepipe?

We have many strengths

15

• Track record: we have installed more than 32,000 km over the last 15

years throughout the world.

• Recognized: among our customers are the major oil companies in the

world, including: Saudi Aramco, Shell, Exxon and Chevron.

• Spools: our pipes comes in spools of at least 500m.

• Quick and easy installation: our installation equipment is quick and

easy to use and will fit in the back of a pick-up truck.

• No corrosion: our pipe does not corrode.

• Lower cost: pipelines installed with our pipes cost less than steel.

• Full service:

• we have the most reliable connection systems in the RTP industry,

• we have local field support to train and support contractors for the

installation.

• Reusable: our pipe can be reused up to six (6) times.

• No need to bury: pipes can be buried or laid in the surface.

• Qualified: we are qualified with the major standards institutes,

including API (API 15S).

Why do our customers buy FlexPipe Linepipe?

16

In North America we are the market leader for the following reasons:

• Our pipe is quick and easy to lay. This is important in the Permian region

where getting wells to production quickly is very important.

• Quicker delivery times compared to coated steel pipe.

• We train and support the pipe installers so that installation is done properly

the first time, avoiding problems later.

• Can cope with bends, without pre-fabricated pipe pieces.

• We assist all of our customers in troubleshooting problems that occur.

In the Middle-East our pipe is selected for its resistance to the corrosion

caused by sour crude oil.

In North America our pipes are also chosen for our strong connection

systems.

Why do our customers buy FlexPipe Linepipe?

17

The installation of our pipe is much safer that installing steel pipe:

• Less people involved in the installation;

• Less equipment involved in the installation;

• No heavy 12m steel pipe involved; and

• Installation takes less time.

In South America our pipe is sometimes laid on top of the ground, avoiding

the need to dig trenches.

18

Extensive track record

Over 32,000 kilometers of pipeline

in service, with more than 500

customers served in 25 countries.

19

Installation: less manpower, less equipment, safer

4” FP601 Linepipe Flow Line 4” Steel Flow Line

Mobilization:

Equipment:

Manpower:

Testing:

X-Ray: Not needed Required

Risers: Pipe can be brought to surface Coating costs and additional fabrication of steel risers

Demobilization:

1 track hoe 3 pipe reels 1 warehouse 2 track hoes 95 joints

1 misc. equipment and materials

1 equipment operator 2 laborers 1 supervisor 2 equipment operators

3 laborers2 welders

(bead & hot pass/cap) 2 welders

helpers

1 digitaldeadweight

2 recorders 1 digitaldeadweight

2 recorders

2 track hoes

1 supervisor

1 track hoe

2 track hoes1 track hoe 3 pipe reels

Comparing installation costs of identical 1,800m (5,900ft) flow lines

2 X-ray inspectors

2 field joint coating installers

20

FlexPipe Linepipe costs much less than coated

steel pipe

Numbers based on actual 7.6 km project in USA.

0

20

40

60

80

100

120

140

Trench Non-trench Trench Non-trench

Pipe Installation Mobilisation Coating Other

Steel FlexPipe

Installed cost comparison (US$/m)

- 44% - 48%

21

FlexPipe Linepipe costs less than uncoated steel

pipe

Numbers based on actual 7.6 km project in USA.

Steel Flexpipe

Installed cost comparison (US$/m)

- 16%- 21%

0

10

20

30

40

50

60

70

80

90

Trench Non-trench Trench Non-trench

Pipe Installation Mobilisation Coating Other

22

Spoolable pipe is easy to lay

Pipe easily laid from a spool, which can

be dragged behind a pick-up truck.

Dual 4" lines in one trench,

replacing a 6" line.

23

Reliable, easy to install fittings

Flanged End FittingPipe to Pipe Coupler Weldneck Fitting

Joining System• Same style fitting system for

FlexPipe Linepipe, FlexPipe

Linepipe High Temperature

and for FlexCord Linepipe.

• Available in nickel-coated and

stainless steel.

24

Easy to use installation equipment

Hydraulic

Crimper

Hydraulic

Press

• Pipe is hydraulically pushed into

the mandrel, after being beveled.

• Pipes are crimped using hydraulic

pressure, no heat necessary.

• Crimping pressure is controlled by

automatic hydraulic regulation

rather than manually via torque

application with large wrenches.

• Crimper dies move independently

to allow for variations in pipe wall

thickness.

25

Easy to use installation equipment

Installation equipment

mainly consists of:

• Generator;

• Hydraulic pump;

• Hydraulic press; and

• Hydraulic crimper.

26

Excellent impact and corrosion resistance

Impact

• Epoxy-free dry fiber solution:

• Excellent wear resistance and

impact toughness; and

• Reduces potential micro-

cracking or over-straining.

Corrosion

• Corrosion inhibitors are not

needed for FlexPipe Linepipe.

• Nickel-coated fittings come

standard.

• Duplex stainless steel fittings

available.

27

Corrosion resistance

Flexpipe & FlexPipe HT FlexCord

H2S

• 10% H2S by volume in liquids

(oil and/or water) or

multiphase.

• In Canada: 7.25 psi partial

pressure of H2S in gas.

3,000 PPM (0.3%) of H2S for

liquids and gases

CO2 Approved for use in gas or liquid applications containing 100% CO2

H2O

Water applications which are

not susceptible to severe

pressure fluctuations

Excellent option for water

transfer and disposal lines

28

Resistance to other substances

FlexPipe FlexPipe HT FlexCord

Aromatic

&

Solvents

Up to 50%

(by volume)

Up to 50%

(by volume)

Up to 50%

(by volume)

Chemical

Injection

• Compatible with corrosion inhibitors, biocides, scale inhibitors,

paraffin dispersants, etc.

• Compatible with batch treatment or continuous dosing

Methanol Compatible with both batch treatment and continuous dosing

Hot

Oiling

Limited to

MAOP/Temperature

500 hrs at 93°C

(200°F) over the life

of the product

Limited to

MAOP/Temperature

*MAOP = maximum allowed operating pressure

Qualifications and Testing

30

Well qualified

API - Shawcor products are designed, qualified, and manufactured in accordance

with API RP 15S, and FCLP complies with API 17J.

CSA - Shawcor products meet the requirements of CSA Z662-15, “Oil and Gas

Pipeline Systems,” which covers the design, construction, operation, and

maintenance of oil and gas industry pipeline systems.

ISO – Shawcor has been certified as meeting the requirements of ISO 9001:2000,

“Quality management systems – Requirements.”

DOT - The United States Department of Transportation considers the use of

Shawcor in regulated applications through waiver applications submitted to the

Office of Pipeline Safety.

AER - The Alberta Energy Regulator allows FPLP and FCLP applications to be

processed as routine for fresh water, salt water, multiphase, crude oil/LVP, and

natural gas service.

ASTM International - Shawcor meets the requirements of the ASTM document

ASTM F2686, “Standard Specification for Glass Reinforced Thermoplastic Pipe” and

referenced standards including ASTM D2992.

ASME - Flanges incorporated in Shawcor Flanged Fittings are compliant with the

requirements of ASME B16.5, “Pipe Flanges and Flanged Fittings.”

31

Tests

Test Description Applicable Standards

Regression pressure testingASTM D2992 Procedure B

API RP 15S Section 5.1.2.3

Short-term burst pressure testingASTM D1599 Procedure A

API RP 15S Section 5.1.2.3

Minimum bend radius pressure testing API RP 15S Section 5.3.2

Elevated temperature pressure testing API RP 15S Section 5.2.1

Low temperature pressure testing ASTM D1599 Procedure A

Axial load testing API RP 15S Section 5.3.3

External load testing ASTM D2412

Impact resistance testing API RP 15S Section 5.5.2

MANY THANKS FOR YOUR TIME.

ANY FURTHER QUESTIONS?