comprehensive power introduction march 2013
DESCRIPTION
Introduction to the most innovative drive lineup and and motors/generators for mobile power and mobile generation. Comprehensive Power products provide significant economic and environmental to clients in the drilling, marine propulsion, military, and renewable energy industries.TRANSCRIPT
POWER IT UP.
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Introduction to Comprehensive Power
Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives.
We provide solutions to the global oilfield, military, marine propulsion and renewable energy industries.
Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA
We Invent and Produce Unique Solutions which are manufactured in the USA
Drilling and production with lower fuel consumption and reduced environmental impact.
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Comprehensive Power Proprietary
TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
Reduced fuel consumption Less space required/lighter weight Faster setup time Less down time Reduced Maintenance Safer operation
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Comprehensive Power Proprietary
Renewable Energy – Wind, Hydrokinetics, and more…
Lightweight with high efficiency, PM Generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.
TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
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CPI and Military
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PowerRing™ Marine Propulsion Systems for Workboats www.ecomarinepropulsion.com
Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
dredges, riverboats, ferries, pleasure craft and military vessels.
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
The Force behind Marine Electric Propulsion
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Comprehensive Power Proprietary
Reduced Downtime and Maintenance
Reduced Fuel Consumption
Reduced Emissions
Reduced Noise
Reduced Weight and Smaller Footprint
Redundancy & Backup
Increased Safety
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TeraTorq® High Performance Motors and Generators
Designed for long life use on drilling rigs and other harsh environments – rugged, sealed, and highly shock tolerant
Optional hollow shaft facilitates compact coaxial deployment
Propriety design provides as much as 5X reductions in size and weight compared to Motors and drives from other vendors
Low rotor inertia enables unmatched precision
High efficiency with direct liquid cooling, eliminating the need for a dedicated heat exchanger and blower
Scalable platform design with dozens of sizes up to 20,000 Hp / 214,400 ft-lb
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged more than 4,000,000 hours of rugged field use.
Comprehensive Power Proprietary
TIMs
200 kW / 250 Hp power conversion and control “building blocks”, typically deployed in arrays
TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts you need to stock. Any TIM can be perform:
AC/DC Rectification
DC/AC Inversion
DC/DC Power Balancing
TIMs are used to:
Drive motors
Transfer power from a generator or other source
Transfer power to/from a switchboard or a battery bank
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TIMs
Designed for durability and for continuous, “always on”, fail-safe operation
The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately
Such a failure will still yield continued system operation and avoid emergency equipment shutdown
TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.
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TFMs (TeraTorq® Frame Modules)
TFMs hold up to 4 TIMs
All module connections are blind mate quick disconnect for safe and foolproof operation and maintenance
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TCM (TeraTorq® Control Module)
Controls the operation of TIMs, which are connected to motors, generators, etc.
Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection
Support for web based data collection, troubleshooting, and preventative maintenance programs
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The Most Advanced Modular Drive System
The image on the right features multiple racks of TIM-270s, or TIMs (TIMs are TeraTorq® Inverter Modules).
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Comprehensive Power Proprietary
Custom Solutions
Custom PM Motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management or transmission requirements, or meet size and packaging requirements.
Variable Speed Generator (VSG) Operation
Reduce size and weight on rig or vessel
Reduce fuel consumption
Reduce emissions
Reduce noise
Reduce engine wear and reduce maintenance; built-in fault protection
Eliminate need for synchronization equipment and processes
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CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
Example One Line Diagram for Drilling Rig
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82 TIMs/24 TFMs/12 TCMs
4 TeraTorq™ Generators
3rd party mud Pump motors, HPUs, top drive motor
Battery storage, not shown in this
diagram, can easily be added to the system using TIMs in DC-DC configuration
1500kW Gen 1 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
Drive Cabinet Notional Arrangement – 23.6ft length
Generators, HPUs, Top Drive, Brake, MCC, Mud Pumps
1500kW Gen 2 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
1500kW Gen 3 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
1500kW Gen 4 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
200Hp HPUs 1-8, + 4 spare slots for growth
1 TIM each, 3 TFMs total, 1 TCM, breaker, 800mm wide
1000Hp Top Drive 5 TIMs, 1 TFM, 1 TCM, breaker, 600mm wide
NOTE – DC bus Circuit breakers to be sized @250A/TIM
Comprehensive Power Proprietary
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Grid Power Transformer 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
Brake Resistor
up to 800kW, 4 TIMs breaker, 400mm wide
2 - 800kW MCC Inverters
8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
Mud Pump 1 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
Mud Pump 2 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
Mud Pump 3 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide
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Example Application – Drill Rig
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Reduced size of generators and drive house
Modular VFD, “always on”, self service
Support for Variable Speed Generation (fuel savings)
Support for driving 3rd party motors
?
Safer Operation
Lower price
Lower cost of operation – reduced maintenance, fewer parts
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Example Application – Mud Pump
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Reduced size of motors
Modular VFD, “always on”, self service
Direct Drive eliminates gearbox and gearbox maintenance
Lower Rotor Inertia for more precise control (capable of emergency stopping if ever required)
Lower price
Lower cost of operation
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Example Application – Active Heave Drawworks
Feature / Benefit TeraTorq® Motors,
TIMs GEB AC Induction Motor
or Clone
Reduced size and weight
Wider temperature operating range
Liquid cooled (no external blower fan needed; no noise from fan)
Lower Rotor Inertia for more precise control
Lower price
Lower cost of operation
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Example Application – Electric Tongs
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Size and weight that is small enough to replace existing hydraulics
Modular VFD, “always on”, self service
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Example Application – Electric HPU
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Reduced size and weight
Direct Drive
Liquid cooled (no external blower fan needed; no noise from fan)
Modular VFD, “always on”, self service
Lower price
Lower cost of operation
Example One Line Diagram for Diesel Electric Tug Boat
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Comprehensive Power - EcoMarine Propulsion Systems Corp. Proprietary
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Example Application – Tug Boat Propulsion System
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from other
vendors
Reduced size of motors, generators AND drive cabinets
Direct drive, including full torque even at low speed
Modular VFD, “always on”, self service, includes built-in filtering
Variable Speed Generation – fuel savings with advanced intelligent energy management, reduced emissions
Support for driving 3rd party motors, such as pumps or other equipment
?
Safer Operation
Lower price
Lower cost of operation – reduced maintenance, fewer components
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Example Application – Refurb of Research Vessel Propulsion System
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from other
vendors
Small footprint of motors, generators AND drive cabinets – need to fit within existing space
FAQs
Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?
Yes you can (although we would like you to consider all of our equipment, including our motors and generators, you are not required to do so).
Can a TIM really be replaced by non-factory personnel?
Yes. After following a safe lockout procedure for the drive line, push the red button and pull the handle to remove.
Can I use my own housing for my TIMs, TFMs, and TCMs?
Yes. We do sell rack systems and cabinets, but we will assist your design efforts and support the deployment of the equipment within your own housing.
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FAQs (con’d)
If a TIM fails, does my system stop operating?
No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.
Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?
No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.
Can this drive and control system function as a Microgrid?
Yes. TIM systems support power being supplied from one or multiple sources, including transformers, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.
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Summary
Motors and generators up to 214,400ft-lb
High Performance provides significant advantages around size, weight, control, efficiency
Up time, reliability, ruggedness
TIMs/TFMs/TCMs Power and control Comprehensive Power motors or 3rd party motors
“Always on”, self service
Web based monitoring, control
Custom packaging (subsea, shafts or hollow bore, couplings, etc.), and custom solutions available
Select TeraTorq® components for the right application with clear economic benefits Select TeraTorq® equipment where you can receive an operational advantage, such as - eliminating
synchronization equipment, eliminating gearbox, reducing footprint, reducing fuel usage and emissions, lowering maintenance costs, being “always on” is important
Support for heterogeneous system design - TIMs can drive 3rd party motors
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Comprehensive Power
Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 [email protected]