comunicaÇÃo tÉcnica - iptescriba.ipt.br/pdf/174610.pdf · palestra apresentada no...
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COMUNICAÇÃO TÉCNICA ______________________________________________________________________________________________________________________________________________________________________________________________________
Nº 174610
Biogas, biomethane and biosyngas, termal processes Gerhard Ett
Palestra apresentada no 3.International Conferences Industry of the Future, Green Chemistry, 2017
A série “Comunicação Técnica” compreende trabalhos elaborados por técnicos do IPT, apresentados em eventos, publicados em revistas especializadas ou quando seu conteúdo apresentar relevância pública. ___________________________________________________________________________________________________
Instituto de Pesquisas Tecnológicas do Estado de São Paulo S/A - IPT
Av. Prof. Almeida Prado, 532 | Cidade Universitária ou Caixa Postal 0141 | CEP 01064-970
São Paulo | SP | Brasil | CEP 05508-901 Tel 11 3767 4374/4000 | Fax 11 3767-4099
www.ipt.br
“Biogas, Biomethane and Biosyngas (Thermal processes) ”
Dr. Gerhard Ett Head of the Thermal Engineering Laboratory
Mons, Belgium 22-23 may 2017
One of the first applied R&D&I institutions
in Brazil.
Largest applied multipurpose R&D&I institution in Latin America (114 years).
Linked to the State of São Paulo Secretariat for Economic Development, Science and Technology.
IPT provides technological solutions to public and private companies and institutions.
Biotechnology and
Nanotechnology
Buildings
1899
1934
2011
IPT Institute for Technological Research of the State of São Paulo S.A
12 technology centers
36 laboratories
1979 1950
Aircraft Industry & Renewable Energy History (Proalcool -
Program: processes and products) Design and manufacturing of the first Brazilian airplanes
First cars running on ethanol (July 1979)
Flex Fuel technology
Mons, Belgium 22-23 may 2017
IPT units in:
• São Paulo
• Franca
• São José dos Campos
IPT Infrastructure
São Paulo Unit
Thermal Engineering Lab
Technical Centers
CT-Obras Center for Infrastructure Work Technology
CTMM Center for Technology in Metallurgy and Materials
CTGeo Center for Geoenvironmental Technologies
CT-Floresta Center for Forest Resource Technology
CTMetro Center for Mechanical, Electrical and Fluid Flow Metrology
CQuiM Center for Chemistry and Manufactured Goods
CIAM Center for Information Technology, Automation and Mobility
CETAC Center for the Built Environment
CTMNE Center for Mechanical, Naval and Electrical Technologies
NT- BIONANO Nucleus for Bionanomanufacturing
NT – MPE Nucleus for Technological Support to Medium and to Small Enterprises
LEL Light Weight Laboratory
Markets
Transportation Infrastructure
Roads
Naval
Pipeline
Metro-railway
Airspace
Cargo
IT & ITS
Metallurgy
Chemistry
Bioproducts
Plastics & Rubber
Composites
Textiles & Leather
Wood
Energy Materials and
Chemistry
Civil Works
Buildings
Environmental
Impacts
Mining
Oil and gas
Ethanol
Laboratory of Thermal Engineering - LET
LE
T/N
ov
20
15
Principal Areas
• Industrial Combustion
Group
• Internal Combustion
Engine Group
• Bioenergy, Gasification
and biomass Group
LET
LEA
LEME
LEO LENO
Center for Mechanical, Naval and Electrical Technologies - CTMNE
CTMNE
CTMNE Director
Dr. James Weiss
LET Head
Dr. Gerhard Ett
Bioenergy LABORATORY
(Bubbling Bed) (Fixed Bed-up draft) (Fixed bed- down draft)
Biomass: Sugar cane Bagasse, Pellets, wood, ...
REF: Ademar Ushida
1982 1970 1985 2000
Beginig
Biomass
Gasification
(Cyclonic Gasifiers)
2010
Small Biomass Gasifiers for 20 kWe 2000 (5kWe): Gasifier for
electric energy generation
(Entrained Flow)
Contact: [email protected] (Ademar Uhima)
2005 2015
Biorefinery
Gasification (Syngas route)
Evaluation of Enzymatic
Hydrolysis Process
of Sugarcane Bagasse
The IPT Biorefinery strategy is involved with
development projects that are focused on new
technologies for integrating the production of biofuels
and other products in a single facility.
`BIOCHEMICAL ROUTE’ ‘THERMOCHEMICAL ROUTE’ T
WO
RO
UT
ES
Bionanomanufactory Lab Thermal Engineering Lab
Biomass Gasification Project “Suggar cane Bagasse”
Drying Drying
Torrefaction Torrefaction
Pyrolisis Pyrolisis
Gasification Gasification SHIFT SHIFT Gas
cleaning Gas
cleaning
P = 40 bar
T = 1500 °C
2.5 MW
CO2
Syngas
2:1 H2 +CO
Raw biomass
~1 t/h)
Bio-oil
~0,6 ton/h)
Torrefied
~0,6 ton/h)
~0,3t/h
Upstream
(Pre-treatment) Downstream
(Gas conditioning)
Financial support: 2,2M USD
Thermal Engineering Lab
OBJECTIVE: 650MW PLANT – 4Mt suggar cane bagasse –Drop in Diesel
Conceptual Design Biosyngas Pilot Plant (IPT)
11
BioValue Project (H2020)
• Abstract: This project aims to explore the synergies between biomasses production, diversification and logistics of defined value chains for the production of advanced biofuels (with a special focus on aviation biofuels) via thermochemical and biochemical conversion routes.
IPT, CNPEM, IAC, FEI,
Unicamp, UFRJ, INT, UFU,
UFV, UNIFEI, UFPE, UFSM
Petrobrás, Klabin, Fibria, Valmet, Embraer,
Boeing
Coordination team:
• Antonio Bonomi – CBBE -Brazilian Bioethanol Science and Technology Laboratory -
Responsible Investigator (FAPESP):
• Rubens Maciel Filho – UNICAMP (Campinas Estadual University) - FAPESP:
• Diogo Simões – UFPE ( Federal University of Pernambuco) - FACEPE
• Jorge Colodette – UFV (Federal University of Viçosa) - FAPEMIG
• Ricardo Soares –Federal University of Uberlândia - FAPEMIG
Financial Support: FINEP, FAPESP, PAPERJ, FAPEMIG, FACEPE, FAPERGS
Companies Institute
4M USD
Thermal Engineering Lab
Municipal Solid Waste to green Chemistry
Thermal route Thermal route Incineration
(Excesso de ar) Incineration
(Excesso de ar)
Gasification (Pouco ar)
Gasification (Pouco ar)
Pyrolisis (sem ar) Pyrolisis (sem ar)
Heat
(Syngas)
Bio-oil
Biologic route Biologic route
MSW MSW
São Paulo Government support – 7MR$
Biogas
60 researcher
Claudia Echevengua Teixeira <[email protected]>
Partners wellcome!
Social and enviroment
impact studies
Social and enviroment
impact studies
Gree
n ch
mistry
Gree
n ch
mistry
Biggest IPT projects
Wellcome: Private Companies and
institute
The Research Center for
Fermentation, Biogas and Gasification
Piracicaba-SP
Brazil
Cooperation Opportunity
Why Piracicaba? We are located in a cluster of
sugar mill industries, research
centers and universities involved
in bioenergy and biomass
production
• São Carlos
USP e UFSCAR
• Rio Claro
IPEBEN - Unesp
• Campinas
UNICAMP e CTBE
• Campinas
UNICAMP e CTBE
Closed to:
• São Paulo
IPT, USP
In preparation stage
Thermal Engineering Lab
Problems and opportunities for the development of a
new industry based on renewable energy supply
Largest producer of sugarcane
Excess production of vinace that
can be used for biogás, biomethane,
electricity and hydrogen
Large abundance of bagasse which can
be used for production of cellulosic
ethanol and other chemicals
There is a lot of opportunities to improve
the industrial fermentation process
Synthesis routes
Evaluation/selection
Concepts steps
Reactions kinetics
evaluation Operating conditions
optimization
Simulation / modeling Conceptual design reactor Downstream steps
Purification processes
• Polymerization processes
• Adhesives and paints resins
Application areas
• Organic synthesis processes
• Modification of rubbers additives
• Fuel additives
Reactions and product developments
Bionanomanufactory Lab
Wagner Aldeia <[email protected]>
Downstream Processes
Fermenter
Chemical reactor
Distillation
Adsorption
Crystallization
Drying
Centrifugation
Extraction
Filtration
Products
Gas
Liquid
Solid
Bionanomanufactory Lab
Wagner Aldeia <[email protected]>
Interest in!
• Advanced lignocellulosic biofuels
• Industrial Combustion,
• Gasification and biomass
• Atmospheric emissions,
• Energy optimization,
• Fuels and Energy Sources
• ICE: combustion engines
• Thermal route
• Biomass characterization and chemical analysis
• Gas cleaning tecnologies solutions
• Biomass milling solutions
• Pirolysis and torrefaction process support
• Mass and energy balance development
• Process simulation and gasification modeling
• Technical and Economic Feasibility study
• CCS
Pos Doc Opportunity open!
Nous vous remercions de votre attention!
Institute for Technological Research of the State of São Paulo S.A.
www.ipt.br
+55 (11) 3767- 4520
Contact:
Gerhard Ett - [email protected] / [email protected]
Head of laboratory
+ 55 (11) 3767- 4667
Secretary:
Bernadete Ribeiro de Villas Boas
(11) 3767.4520
CTMNE Director
Dr. James Weiss
Thank you:
• WBI
• GreenWin
• Belgium!!
Mons, Belgium 22-23 may 2017