concrete formwork solutions - unique build
TRANSCRIPT
182 Cormack Rd, Wingfield, SA 5013www.uniquebuild.com.au
Phone: 1300 202 422 Mobile: +61 409 775 457
CONCRETE FORMWORK SOLUTIONSINSTALLATION AND ASSEMBLY GUIDE
ABOUT THE SYSTEM
Innovative “Modular self-supporting permanent formwork System” is specifically designed for much simplified faster and cheaper construc-tion execution methods when compared to traditional concrete form-work methods. Modules are fabricated from lightweight materials, easy to handle and simple to install allowing lower skilled labour to expertly install modulated form-work without jeopardising overall system
strength and structural integrity.
ABOUT THE PRODUCT
Formwork modules are constructed from two single sided panels 1200 x 600 x 4mm thick made of high impact polystyrene resin. By simply assembling panels back to back and inserting connector tubes be-tween them to create a continuous cavity, one homogeneous single unit module is created ready for concrete pour. When the cavity is filled with concrete the outer “resin skin” forms the permanent skin of the module structure wall, which is automatically water and termite proof and it can be simply painted, rendered or tiled to suit any architectural facade look.
MODULE OPTIONS
Standard inner module
1200 x 600 - 120 or 160mm thick
T-Junction module
Custom made sizes
Versatile module
Angles and sizes custom made
Curved module
Custom made radius and size
Column module
Custom made size
Inner module
1200 x 600 custom made thickness
90 degree corner module
Custom made sizes
Stop end module
Custom made sizes
IM IMC
TMC AMC RMC CLM
CMC SMC
Unique Build | 182 Cormack Rd, Wingfield, SA 5013 | Phone: 1300 202 422 | www.uniquebuild.com.au 1
3m
9.6m
TYPICAL TOOLS REQUIRED FOR MODULE ASSEMBLY
STEP BY STEP GUIDE - Makink 9.6m x 3.0m x 260mm thick wall using modular self supporting formwork system
FORMWORKMODULES
DESCRIPTION (mm) NO OFF
lMC (Inner module)
1200 x 600 x 260 40
CONSUMABLEMATERIALS (Re-usable)T1 4800x 100 x 16 (MGP10) PINE/FORM PLY 4
T2 4800 x 90 x 45 (LVL) PINE 4
T3 2700 x 90 x 45 (MGP10) PINE 7
T4 2900 x 90 x 45 (MGP10) PINE 7
T5 1500 x 90 x 45 (MGP10) PINE 7
T6
3000 x 440 x 16 (MGP10) PINE/FORM PLY 2
F1 TEK 75 x 14G 101
F2 TEK 40 x 14G 60
P1 300x16Ø 20
REINFORCEMENT BAR to engineer specs
ITEMS LIST
Unique Build | 182 Cormack Rd, Wingfield, SA 5013 | Phone: 1300 202 422 | www.uniquebuild.com.au 2
tape measure square spirit level hammer timber block drill chalk line hand saw
STEP 1
STEP 2
STEP 3
(a)
(1)
(2)
(3)
(b) (c)
Unique Build | 182 Cormack Rd, Wingfield, SA 5013 | Phone: 1300 202 422 | www.uniquebuild.com.au 3
STEP 4
(a)
(1)
STEP 5
STEP 6
(3)
(2)
(4)
Unique Build | 182 Cormack Rd, Wingfield, SA 5013 | Phone: 1300 202 422 | www.uniquebuild.com.au 4
STEP 8
STEP 9
STEP 7
Unique Build | 182 Cormack Rd, Wingfield, SA 5013 | Phone: 1300 202 422 | www.uniquebuild.com.au 5
1.8 max
1.8 max
STEP 10
STEP 11
Unique Build | 182 Cormack Rd, Wingfield, SA 5013 | Phone: 1300 202 422 | www.uniquebuild.com.au 6
CONCRETE FILLING
After modules are locked together and plumbed, concrete is poured into the cavities. It is recommended that concrete “Block Fill type” be used for 120 and 160mm thick modules. For walls requiring the larger thickness than 160mm, normal concrete slump can be used and vibration practice can be ap-plied.
During pouring of concrete, module faces should be tapped and vibrated throughout the process to eliminate potential formation of hollow pockets within the cavity.
Depending on the structure height and thickness, it is recommended for large thickness modules to pour the concrete in 2m layers to allow the previous layer to solidify and harden slightly before pouring the second layer. For standard walls with 120 and 160mm thickness 3m high layers can be applied.