condenser mountsrefspecs.co.nz/portals/0/pdf/monkey-toe-catalogue.pdf · the purlin spacing and the...

CONDENSER MOUNTS

T R U S T I T W I T H Y O U R L I F E

3MONKEYTOEGROUP | CONDENSER MOUNTS2 MONKEYTOE SYSTEM | CONDENSER MOUNTS

CONTENTS

Why MonkeyToe®? ..........................................04

Why MonkeyToe Condenser Mounts .............05

Specification ...................................................07

Kitsets .............................................................09

Components ...................................................10

Order Form .....................................................23

Levelling your Condenser Unit ......................24

Installation ......................................................26

SALES CONTACT 0800 996 003

Phone: +64 9 582 0200 Fax: +64 9 582 0468

Email: [email protected]

5MONKEYTOEGROUP | CONDENSER MOUNTS4 MONKEYTOE SYSTEM | CONDENSER MOUNTS

WHY MONKEY TOE?

Monkey Toe Group has the ability totailor many of its products to particularspecifications required by clients.

Monkey Toe Group combine integrationand application of new technologies toprovide seamless control over qualityand consistency.

Time lines are critical. So we go out ofour way to fit in any urgent orders.

The scale of Monkey Toe Group and ownership of its own factory resources provides clients with year-round certainty of product supply.

The Monkey Toe Group understands the importance of meeting expectations and consistently delivers products on time.

Monkey Toe Group offers an ever-widening range of products to enhance the value of your building, project and reputation.

Consistent Quality

Specification Flexibility

Ordering Convenience

Supply Certainty

Response Speed(low lead times)

Product Diversity

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We believe that our product is special. We endeavour to offer you the best we can to ensure your safety and satisfaction.

VERSATILE

• Many different configurations: - Single Mounts - Banked Mounts - Stepped Mounts

• Adaptable to your application

FAST INSTALL

• Boxed up ready to go (all you need is in the box)

• Fast installation – 15min

• Lifetime Warranty!

LIGHTWEIGHT - STRONG

• Engineered and supplied with a PS1

• Made from Marine Grade Aluminium, which means these durable mounts can be used in any environment

• Can take units up to 150kg

• Lifetime warranty

The MonkeyToe adjustable roof mounting system ensures the correct installation of condenser units, fans and other lightweight equipment on the roof.

All fixings utilise the special MonkeyToe® Roofing clip which ensures excellent roof protection from incompatible materials, incorrect fixing procedures, debris traps and blocked roofing pans.

Roof angle adjustment can be achieved from 4°- 45° (extra bracing may be required at higher angles).

Louver supports can be simply fixed to the MonkeyToe® adjustable system to further enhance the presentation of the installation if it is visible from public areas.

Do it right. Do it easily.

CONDENSER MOUNTS


7MONKEYTOEGROUP | CONDENSER MOUNTS6 MONKEYTOEGROUP | CONDENSER MOUNTS

TOP FIX CLIP HIDDEN FIX CLIP

Polyethylene clamping clip to suit your roofing profile.

Adjustable Banked Condenser Mount Condenser Mounts running alongside MonkeyToe Walkway

SPECIFICATIONS

MODULAR ADJUSTABLE CONDENSER MOUNTING SYSTEM

FIXINGS

One Clip to 40+ roofing profiles

CONDENSER MOUNTS

Banked Adjustable Condenser Mount Single Adjustable Condenser Mount

Adjustable Banked Condenser Mount with louvres Condenser Mounts running alongside MonkeyToe Walkway

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FEATURES

• Kitset componentry ensures easy on site assembly

• Lightweight, high strength T6 aluminum components

• Increased safe working load of 250kg (see Load Capacity’s below)

• Unique extrusion design accepts M10 Stainless Steel spring nuts for ease of install

• Low maintenance and neat appearance

• Suitable for all Steel and Membrane roof profile design

Specification Summary

Supply and install the proprietary MonkeyToe® Adjustable Condenser Mounting system as per Manufacturer MonkeyToe Systems Ltd specifications. The capacity of the MonkeyToe mounts is governed by: weight of unit, the purlin spacing and the pitch of the roof, these 3 parameters dictate the type of mount to be used. Where the application is outside those parameters indicated on the ‘load capacity’ chart (opposite), consult MonkeyToe Systems for further recommendations. Mounts are to be levelled up if roof pitch is greater than 3º.

System Applications

• Ideally suited as a support for a series of Condenser units

• Supports for Fans and flues and other light weight equipment

• Supports for Cable trays, pipes and other services

• Support for equipment up to 300kg

TECHNICAL DATA

All componentry manufactured from Marine grade high tensile aluminium with polyethylene clips and stainless steel fixings.

MATERIALS

Extrusion: High strength T6 Aluminium with options of powder coating.Fixings: Stainless Steel 304 GradeRoof Connections:• Roofing Clips High density Polyethylene - UV resistant• Galvanised Roofing Teks,• Neoprene Sealing Washers.

LOAD CAPACITY

0 – 80kg Standard Mount Up to 2000mm Purlin Spacings

80 – 150kg Heavy Duty Mount Up to 2400mm Purlin Spacings

150 – 300kg Ultra Heavy Duty Mount Up to 2400mm Purlin Spacings

WEIGHT OF UNITS (KG)

The above is indicative only and based on the sizes of units below

Indicative Weight L x W x H

30kg 600 x 300 x 600

50kg 600 x 300 x 600

70kg 900 x 300 x 600

90kg 900 x 300 x 1300

110kg 1000 x 350 x 1300

150kg 1000 x 500 x 1300

WARRANTY

MonkeyToe products carry a lifetime warranty from date of installation and sign off. This warrants against faulty or defective workmanship and materials used in the construction. *Conditions apply – refer to Warranty Terms & Conditions document.

INSPECTION AND MAINTENANCE

Visual inspection for any damage or loose fixings must be done periodically and prior to use. No certified maintenance is required. Basic wear and tear preventative maintenance is recommended.

IMPORTANT NOTE

Failure to supply and/or install proprietary product in accordance

with above specification and installation/ usage guidelines voids

complete system certification and/or warranty.

What do you need to know to order a Condenser Mount?

• Weight of Condenser Unit • Number of Condenser Units • Roof Purlin Spacing’s • Roof Pitch / Adjustment required (Length of vertical member – see diagram on page 30-31 • Roofing Profile (A standard kitset suits a top fix

roof profile

Condenser Weights

• Standard Kitsets take units from 0-80kg • Heavy Duty (H) Kitsets take units from 80-150kg • SUPER Heavy Duty Kitsets are priced to suit application, they take units from 150 – 300kg (please email [email protected] or phone 0800 658 637 for pricing on these)

How the Codes work

See examples below of how to work out which system will suit your requirements

KIT SETS

CS001.12.3

Single Mount1200mm

Purlin SpacingsAdjustable

up to 300mm

CS002H.15.4 .3

Single Mount1500mm

Purlin SpacingsAdjustable

up to 400mmNumber of

Condenser Mounts

(H denotes Heavy duty, 80 - 150kg per unit)

Example 2

Example 1

CONDENSER MOUNTS


Single Air Condenser Supports - Adjustable

Supports are suitable for units weighing up to 80kg

Kitset Components

2X CS011 Top Rails2x CS013 Uprights2x CS020 Roof rails4x RC02.1 Roofing Clips1x CS014 Bolt Packages

CS001

CS020.9-ROOF RAILS

CS011-TOP RAILS

HEIGHT ADJUSTMENT

CS013 UPRIGHTS

PURLIN CENTRES

REFSPEC Code MKT Code Kitset Description

MTS101 CS001.10.1 100mm Adjustable Support-1000mm Purlins

CS001.10.3 300mm Adjustable Support-1000mm Purlins


















How the Codes work:CS001.12.3 Single Mount 1200mm Purlin Spacings Adjustable up to 300mm=


CS001H.10.1 HD 100mm Adjustable Support-1000mm Purlins




MTH121 CS001H.12.1 HD 100mm Adjustable Support-1200mm Purlins






















CS001HHEAVY DUTY Single Air Condenser Supports –Adjustable


Kitset Components

2X CS012 Top Rails2x CS013 Uprights2x CS020 Roof rails4x RC02.1 Roofing Clips1x CS014 Bolt Packages

CS020.9-ROOF RAILS

CS012-TOP RAILS

HEIGHT ADJUSTMENT

CS013 UPRIGHTS

PURLIN CENTRES

SUPER Heavy Duty Kit sets are priced to suit

application; they take units from 150 – 300kg

(Please email [email protected] or phone

0800 658 637 for pricing on these)How the Codes work:CS001H.12.3 Heavy Duty Single Mount 1200mm Purlin Spacings Adjustable up to 300mm=

(H denotes Heavy duty, 80 - 130kg per unit)


Banked Air Condenser Supports - Adjustable


Kitset Components

CS011 Top RailsCS013 UprightsCS020 Roof railsRC02.1 Roofing ClipsCS014 Bolt Packages

CS002

CS020.9-ROOF RAILS

CS011-TOP RAILS

HEIGHT ADJUSTMENT

CS013 UPRIGHTSPURLIN CENTRES


CS002.10.1.2 2 unit 100mm Adjustable Support-1000mm Purlins












How the Codes work:CS002.12.3 .2 Banked Mount 1200mm Purlin Spacings Adjustable up to 300mm 2 Units=

CS002Banked Air Condenser Supports - Adjustable
























How the Codes work: CS002.12.3 .2 Banked Mount 1200mm Purlin Spacings Adjustable up to 300mm 2 Units=




CS002














How the Codes work: CS002.12.3 .2 Banked Mount 1200mm Purlin Spacings Adjustable up to 300mm 2 Units=


CS002H.10.1.2 2 unit HD 100mm Adjustable Support-1000mm Purlins












Kitset Components

CS011 Top RailsCS013 UprightsCS020 Roof railsRC02.1 Roofing ClipsCS014 Bolt Packages

CS002HHEAVY DUTY Banked Air Condenser Supports - Adjustable

Supports are suitable for units weighing 80-150kg

SUPER Heavy Duty Kitsets are priced to suit

application; they take units from 150 – 300kg

(Please email [email protected] or phone

0800 658 637 for pricing on these)

CS020.9-ROOF RAILS

CS011-TOP RAILS

HEIGHT ADJUSTMENT

CS013 UPRIGHTSPURLIN CENTRES

How the Codes work:

(H denotes Heavy Duty Banked Mount, 80 - 130kg per unit)

CS002H.12.3 .2 Banked Mount 1200mm Purlin Spacings Adjustable up to 300mm 2 Units=





























CS002











CS002H.24.3.2 2 unit HD 300mm Adjustable Support - 2400mm Purlins



CS002HHEAVY DUTY Banked Air Condenser Supports - Adjustable

Supports are suitable for units weighing 80-150kg

How the Codes work:(H denotes Heavy Duty Banked Mount, 80 - 130kg per unit)

CS002H.12.3 .2 Banked Mount 1200mm Purlin Spacings Adjustable up to 300mm 2 Units=



MT0102 CW080.500 80Kg Wall Mount Bracket Set

MT0101 CW200.600 200Kg Wall Mount Bracket Set

WALL MOUNTS

REFSPEC Code Kitset Description

CS022 Security Cover 900H x 500D x 1200mmL

CS022.2 Security Cover 1400H x 500D x 1100mmL

SECURITY COVERS

COMPONENTS


MT0130 CS013.1 Upright 100mm



MT0150 CS014 Condenser Fixing Kit

MT0151 CS015 Isolator Box Fixing Plate

MT0152 CS017 PM01 extrusion splice kit-300mm

MT0153 CS018 25mm Swivel Connection (PMO2)

MT0154 CS018H 25mm Swivel Connection (H)

MT0155 CS019 50x3 Equal Angle Connectors (50mm Long)

DS001 Duct Support Swivel Connection

DS002 Duct Support Fixings Package


REFSPEC Code MKT Code Kitset Description RRP

MT0120 PM01 45mm Diameter Extrusion Length 5800mm $133.10

MT0121 PM02 53mm x 50mm Extrusion Length 5800mm $147.60

MT0122 PM03 90mm x 53mm Extrusion Length 5800mm $240.85

PM06 75mm x 53mm Extrusion Length 5800mm $156.60

PA100.50.3 100x50x3 Unequal Angle Length 5000mm $121.31

EXTRUSIONS ROOFING CLIPS - TOP FIXING


RC01.1T Membrane Roof Fixing Clip to suit PM03 Channel $13.95

RC01.2S Standard Fixing Clip to suit PM03Channel $15.70

RC01.2T Standard Fixing Clip to suit PM03Channel $15.70

RC02.1 Membrane Roof Fixing Clip to suit PM01 Channel $15.75

MT0156 RC02.2S PM01 Roofing Clip Kit-Heavy Duty with steel teks $15.00

MT0157 RC02.2T PM01 Roofing Clip Kit-Heavy Duty with timber teks $15.00


MT0158 AC-D400E-30 Dimondek 400 Attachment clip $15.00

ROOFING CLIPS - HIDDEN FIXING

The Hidden Fixing attachment clips are not included as standard in the kit sets - the are an additional attachment to the standard fixing which comes with the kit set.

As we have a lot of different Fixings for hidden fixing roof profiles, either phone to discuss or email a photo of the roofing profile.

We will have a fixing to suit.


FIXINGS


MT0201 FBS10.30 M10 x 30mm Stainless Steel Bolt

MT0202 FWS10.1 M10 Stainless Steel Washer

MT0200 FNS10.2 M10 Stainless Steel Spring Nut

MT0203 FTG02.115 14g x 115mm Galv Self Drilling Tek with Sealing Washer

MT0204 FTG03.115 14g x 115mm Galv Timber Tek with Sealing Washer

FTRS10 M10 x 1000mm Stainless Threaded Rod

MT0205 FTS01.16 10g x 16mm Stainless Steel Self Drilling Tek

MT0206 FTS01.25 12g x 25mm Stainless Steel Self Drilling Tek

FWN32 30mm Ø Neoprem Sealing Washer

FWN35.12 35 x 12mm Neo Roofing Washer

ORDER FORMFour Simple StepsStep 1:

Step 2: (What Mount type do you require?)

Step 3: (Details of the Mechanical Unit you’re mounting)

Step 4: (Building Details)

Date / / Order Number

COMPANY NAME

CONTACT

PHONE

EMAIL

SHIPPING ADDRESS

CONDENSER MOUNT MESH PLATFORM SKELETAL PLATFORM

Number of Condensers Preferred Platform Size

( L x W x H ) Unit Footprint

( L x W x H )

Single Mounts or Banked Together

Which direction is your Unit sitting?(Down or Across Roof)

Roof Roof

Weight of Condenser/ Mechanical unit kg

Unit Sitting Down Roof Unit Sitting Across Roof

Purlin Spacing’s

Purlin Type WOOD STEEL Roof Pitch

Roof Profile Dimond 400 Corrugated

Dimond 630 Membrane

Trapezoidal Cliplock

Other Kingspan PANEL THICKNESS:

CONDENSER MOUNTS


LEVELLING YOUR CONDENSER UNIT

Use the diagrams below to determine the adjustment required to level your condenser unit

Roof Pitch

Roof Pitch

1000mm PURLIN SPACING’S


Minimum Length of vertical member required


Roof Pitch



Roof Pitch

Roof Pitch





27MONKEYTOEGROUP | CONDENSER MOUNTS26 MONKEYTOEGROUP | CONDENSER MOUNTS 27MONKEYTOE SYSTEM | CONDENSER MOUNTS

condenser mountsrefspecs.co.nz/portals/0/pdf/monkey-toe-catalogue.pdf · the purlin spacing and the...

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