condition monitoring and reliability professional

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1 SYED TAUQEER ABBAS Permanent Address: House No: MC-1321 Green Town, Near Azeem pura bus stop Karachi 43 Pakistan, Post Box # 75210. Cell # 00923453828756 E-mail : [email protected] [email protected] Requisition for the vacancy: CONDITION MONITORING AND RELIABILITY PROFESSIONAL Objective: To serve in a progressive organization, offering job satisfaction, a challenging work environment and a vast opportunity for career development based purely upon achievement and results. Summary: I have 15 years of experience in the field of Oil & Gas (ARAMCO), SABIC Affiliate Petrochemicals, Fertilizers and also in Marine engineering (PAKISTAN-NAVY) allowing me to acquire a strong experience and ability to communicate effectively with technology in several specialties in condition monitoring ,overhauling, preventive, corrective and breakdown maintenance, installation, commissioning and trouble shooting of wide range of the rotating equipment such as reciprocating compressors centrifugal Compressors ,Pumps, steam turbines, Gear box and the auxiliary system. In my last assignment I hold a position as Senior Reliability / Condition Monitoring professional in "Aramco - Luberef I (Saudi Aramco Base Oil Company) to enhance plant equipment performance and reliability. Condition monitoring within a reliability context giving extended Mean Time Between Failures (MTBF) and additional plant availability, upload/download vibration route , daily vibration data collection, phase analysis, vibration signature analysis, identify the faults and create report with recommendations ,regularly collect oil sample for analysis and manage report. By following schedule daily go for plant equipment inspection as operating parameters perspective and as API standard, identify potential issue and manage report with recommendation, audits the PM by following the weekly schedule Develop, review and optimize PM strategy and ensure to implementation of all task or negotiate as required, participate in root cause analysis of critical equipment failure or frequently failure and collect evidence and data to manage the report with conclusion and recommendations. Maintenance strategy and quality control plan of rotating equipment referring to API Standard and manual are also included in my duties. Reliability to ensure that KPI are tracked. On completion of my Bachelor Degree (B-Tech) in Mechanical Technology, the 2 nd last assignment that I worked in SABIC affiliated Plants in Al-Jubail through (AAMCO) as a Mechanical Specialist and performed lead role in corrective, preventive and predictive maintenance, Plan Shutdown, emergency break down, trouble shooting, commissioning, plant startup and condition monitoring of wide range of rotating equipment including Pumps, Compressors, Turbines, Gear box and Auxiliary system. On completion of my 4 th year Diploma of Associate Engineering (D.A.E) in-Mechanical Engineering(Apprenticeship) , I started my career from PAKISTAN NAVY in Marine Engineering Department as a Sub Engineer Mechanical performed key role in maintenance and overhauling of wide range of rotating equipment (Pumps, compressors and turbines), hydraulic and pneumatic system, wide range of Internal

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SYED TAUQEER ABBAS

Permanent Address: House No: MC-1321 Green Town, Near Azeem pura bus stop Karachi 43 Pakistan, Post Box # 75210. Cell # 00923453828756 E-mail: [email protected] [email protected]

Requisition for the vacancy:

CONDITION MONITORING AND RELIABILITY PROFESSIONAL

Objective: To serve in a progressive organization, offering job satisfaction, a challenging work environment and a vast opportunity for career development based purely upon achievement and results.

Summary: I have 15 years of experience in the field of Oil & Gas (ARAMCO), SABIC Affiliate Petrochemicals, Fertilizers and also in Marine engineering (PAKISTAN-NAVY) allowing me to acquire a strong experience and ability to communicate effectively with technology in several specialties in condition monitoring ,overhauling, preventive, corrective and breakdown maintenance, installation, commissioning and trouble shooting of wide range of the rotating equipment such as reciprocating compressors centrifugal Compressors ,Pumps, steam turbines, Gear box and the auxiliary system. In my last assignment I hold a position as Senior Reliability / Condition Monitoring professional in

"Aramco - Luberef –I (Saudi Aramco Base Oil Company) to enhance plant equipment performance and reliability. Condition monitoring within a reliability context giving extended Mean Time Between Failures (MTBF) and additional plant availability, upload/download vibration route , daily vibration data collection, phase analysis, vibration signature analysis, identify the faults and create report with recommendations ,regularly collect oil sample for analysis and manage report. By following schedule daily go for plant equipment inspection as operating parameters perspective and as API standard, identify potential issue and manage report with recommendation, audits the PM by following the weekly schedule Develop, review and optimize PM strategy and ensure to implementation of all task or negotiate as required, participate in root cause analysis of critical equipment failure or frequently failure and collect evidence and data to manage the report with conclusion and recommendations. Maintenance strategy and quality control plan of rotating equipment referring to API Standard and manual are also included in my duties. Reliability to ensure that KPI are tracked.

On completion of my Bachelor Degree (B-Tech) in Mechanical Technology, the 2nd last assignment that I worked in SABIC affiliated Plants in Al-Jubail through (AAMCO) as a Mechanical Specialist and performed lead role in corrective, preventive and predictive maintenance, Plan Shutdown, emergency break down, trouble shooting, commissioning, plant startup and condition monitoring of wide range of rotating equipment including Pumps, Compressors, Turbines, Gear box and Auxiliary system.

On completion of my 4th year Diploma of Associate Engineering (D.A.E) in-Mechanical Engineering(Apprenticeship) , I started my career from PAKISTAN NAVY in Marine Engineering Department as a Sub Engineer Mechanical performed key role in maintenance and overhauling of wide range of rotating equipment (Pumps, compressors and turbines), hydraulic and pneumatic system, wide range of Internal

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combustion engines, main propulsion system and auxiliary machinery.

Certification :

2013 Vibration Analyst Category-1 ISO 18436-2

Emerson Process Management Education Service

Expertise :

COMPANY ARAMCO - Luberef SABIC Affiliated Plants (Petrochemical & Fertilizers) Marine Engineering Dept. Pakistan Navy

DEPARTMENT Reliability + Condition Monitoring Mechanical Maintenance, Reliability + Condition Monitoring Mechanical Maintenance

ABILITY

Professional

Professional

Professional

EXPERIENCE 2013-2015 (3 years) 2009-2013 (5 years) 2002-2009 (7 years)

Professional Qualification :

2006 ~ 2008 1998 ~ 2001

Bachelor in Mechanical Technology (B-TECH) Indus institute of Higher Education Karachi

Diploma of Associate Engineer (Mechanical)

Pakistan Naval Poly Technical Institute (Dockyard)

Academic Qualification :

1996 ~ 1998 Inter Science (Pre.Engineering) Sindh Board of Intermediate Education Karachi, Pakistan.

Key Responsibilities :

Work with Emerson technical lead to implement the Streamlined Reliability Centered Maintenance recommendations and outcomes.

Ensure that assigned key performance indicators are tracked and reported. Carry out daily Plant Inspection to check all operating parameters of rotating equipment and

identify potential issue back to report through SAP with recommendation / corrective action. Make equipment improvement recommendations where necessary. Assists operational sites to develop appropriate monitoring techniques to help reflecting the

equipment's real conditions. Maintains bad actor listing and reporting. Researches and provides technical advises for upgrading

and refurbishment rotating equipment during major overhauls or new installations. Coordinates and development maintenance strategies introducing necessary condition monitoring

techniques. Including determination of equipment criticality and defining necessary rules and analysis required for best maintenance type for each system.

Build and manage the data base of rotating equipment as condition monitoring perspective. Manage the CSI RBM software. Collect vibration data both online and offline.

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Analyze the data thoroughly to identify specific fault frequency and manage report. Regular collect and analysis the lube oil samples of critical equipment and manage report. Review of machinery thermodynamic performance data. Using ultrasound equipment for verifying performance of reciprocating compressor valves. Using ultrasound equipment for verifying suspected steam trap performance typically that are using

in API plan-62. Audited the Preventive maintenance task list in system and execution to ensure that all tasks are

implemented as per manual and vendor recommendations. Participation to failure root cause analysis (FRCA) studies. Collect the data / evidence for Root Cause Analysis. Prompt reporting on detected failures and malfunctions both developed and developing. Raising notifications in SAP, follow-up with concerned sections and closure after job completion. Monitor PI process books for rotating machines and their accessories to operating parameter point

of view. Participation in supervision at the execution of rotor alignment, inspection, repair and replacement

of couplings, bearings and other components of rotating equipment where a poorly performed maintenance could cause the equipment excessive vibration.

Review quality control plan of rotating equipment for improvement referring to manual and technical drawings.

Assist in site acceptance test runs and commissioning new rotating equipment and after overhaul. Coaching and support on selected technical topics training topics like lubrication, cavitations and

cooling system. Coach Luberef personnel (both maintenance and operations) on best practice methods in plant

maintenance. Also coach on developed PMs and operator basic care program for equipment. Adhere to the plant’s safety behavioral system. Assist in the preparation of job plans. Attend monthly reliability indicator meeting. Prepare weekly and monthly condition monitoring management reports.

Skills : . Lead and Hands on working experience in overhauling, maintenance of Positive displacement

pumps and reciprocating compressors. Lead and Hands on working experience in overhauling, maintenance of centrifugal pumps,

compressors, steam turbines and gearbox. Hands on experience in vibration monitoring of rotating equipment. Experience in off-line vibration monitoring.

a) Experience in using handheld vibration multi-channel vibration analyzer

(SKF Micro log GX Series & CSI-2140) and asset management software such as SKF aptitude, AMS

Machinery manager b) Configure equipment in database c) Hands on knowledge in analyzing machinery vibration problems using vibration signature and

phase analysis

d) Define & set all relevant fault frequency. Daily plant inspection to identify abnormal conditions of all rotating equipment and report with

recommendations through SAP.

Hands on experience in using advance device for condition monitoring for rotating equipment

a) Laser alignment SKF device Fixtur Laser.

b) Portable oil analyzer device Spectro Inc FluidScan Q1100.

c) Steam trap analyzer device TLV-Pocket TrapMan.

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Nationality: Pakistani Father’s Name: Syed Ghulam Shabbir CNIC No: 42201-0676847-1 Passport No: CZ1018472 (Valid up to 26th January-2023) Driving License No: KSA-8259416 (Valid) Date of birth: 19th February 1980 Marital status: Married Religion: Islam Current location: Pakistan Contact number: 00923453828756

d) Thermodynamic SKF thermal camera TKTI 20.

Hands on experience in using analog / digital measuring tools like v caliper, inside / outside calipers,

micro meter, gauges etc.

Hands on experience in all alignment methods including revers, rim and face.

Read and trace technical diagrams / sketches

Having capability to work efficiently under pressure and complete the tasks in limited time.

Computer literacy,

I have possessed knowledge of MS – Office, CMMS, SAP, DOS, Windows and Engineering

Software Installations and operate.

HSE AWARENESS:

Provide technical expertise on safety related matters to the exploration & production organization.

Safety Standard,

Job Safety Analysis (JSA), Material Safety Data Sheet(MSDS), Permits to Work(PTW), Hazards Identification (HAZID),

Hazard & Operability Analysis (HAZOP), Risk Analysis (QRA) and compulsory Personal Protective Equipments (PPEs)

Hard hat, safety gloves & shoes etc. etc.

Provide emergency response expertise and leadership to the oil & gas field during the emergencies.

Support the emergency response team during plant emergencies, to include field tactical activities during the

emergencies.

Member of emergency response teams.

Conduct the live fire fighting practice & emergency response drills.

ABOUT ME: