condition monitoring system for bogie testing...condition monitoring system for bogie testing...

Condition monitoring system for bogie testing Condition monitoring is a mature technol- ogy, offering new capabilities to increase safety and reliability as well as to extend maintenance intervals. Using condition detection systems and applying sophisti- cated algorithms for data processing, can detect incipient damage. Customer benefits reduction of operational cost by early • damage detection applied condition based maintenance • saves around 50% bogie maintenance cost optimized scheduling of maintenance • reduction of vehicle standstills • reduced need for maintenance • reduction of maintenance overtime • work Derailment detection Traction motor condition Axlebox bearing condition TSI hotbox axlebox detection Wheel condition Gearbox condition Gearbox oil level and oil condition Cardan shaft condition TSI bogie hunting detection

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Conditionmonitoringsystemforbogietesting

Conditionmonitoringisamaturetechnol-ogy,offeringnewcapabilitiestoincreasesafetyandreliabilityaswellastoextendmaintenanceintervals.Usingconditiondetectionsystemsandapplyingsophisti-catedalgorithmsfordataprocessing,candetectincipientdamage.

Customer benefits

reductionofoperationalcostbyearly•damagedetectionappliedconditionbasedmaintenance•savesaround50%bogiemaintenancecostoptimizedschedulingofmaintenance•reductionofvehiclestandstills•reducedneedformaintenance•reductionofmaintenanceovertime•work

Derailmentdetection

Tractionmotorcondition

Axleboxbearingcondition

TSIhotboxaxleboxdetection

Wheelcondition

GearboxconditionGearboxoillevelandoilcondition

Cardanshaftcondition

TSIbogiehuntingdetection

Page 2: Condition monitoring system for bogie testing...Condition monitoring system for bogie testing Condition monitoring is a mature technol-ogy, offering new capabilities to increase safety

®SKFisaregisteredtrademarkoftheSKFGroup.

©SKFGroup2012Thecontentsofthispublicationarethecopyrightofthepublisherandmaynotbereproduced(evenextracts)unlesspriorwrittenpermissionisgranted.Everycarehasbeentakentoensuretheaccuracyoftheinformationcontainedinthispublicationbutnoliabilitycanbeacceptedforanylossordamagewhetherdirect,indirectorconsequentialarisingoutoftheuseoftheinformationcontainedherein.

PUB 42/P2 13164 EN·September2012

PrintedinAustriaonenvironmentallyfriendlypaper.

SKF condition monitoring system for dynamic bogie testing

Thesystemenablesworkshoppersonneltoinvestigaterotatingbogiecomponentcondi-tionswithoutdismounting.Typicalcompo-nentsarewheels,bearings,cardanshafts,gearwheelsetc.Theresultsoftheconditionmonitoring

alsopermittodecidewhetheranyadditionalmaintenanceisneeded.ThecustomizedSKFconditionmonitoring

systemisappliedforDANOBATbogietestingequipment.Theequipmentisusedbyrail-wayworkshopstoevaluatethetotalbogiecondition.

DANOBAT bogie testing equipment, incorporating an SKF condition monitoring systemImage: DANOBAT

Wheel roundness

Axlebox bearing vibration measurement Detection of bearing damageInsert: bearing outer ring with spalls

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