conditions apply - allweld services

www.lorch.com.au

Conditions apply

The MicorMIG & MicorMIG Pulse series at a glance

MicorMIG, the next generation, setting the new standard.One of the most technologically advanced MIG-MAG(GMAW) and FCAW systems on the planet, fully optimised for the South Pacific region.

Cutting edge, resonance inverter technology with digital control,advanced high-speed welding processes designed to drive productivity combined with leading Near Field Communication (NFC) technology; the most effective way of managing shop floor welding quality.

Reliable, robust, simple to operate yet highly engineered examples of German quality and performance. At a superior price/performancepoint where switching to a modern, highly efficient welding systemis simple, easy and makes good commercial sense.

MicorMIG a future proof platform, a simply better all-rounder for every application . . .

• Leading performance thanks to MicorBoost.Likeaturbocharger, MicorBoosttechnologystoresanddeliversextrapowerandvoltage todeliverexceptionalweldingperformance.Sixmicro-controllers monitoring1.5milliontimesperseconddeliver averysmoothandstableweldingcharacteristic acrosstheentireoperatingrange.

• Upgradability.A“FutureProof”platform. Neverbeforehasitbeenthiseasytoupgrade aweldingmachinetotheever-increasing challengesposedbytoday’sindustrialdemands. Itisnowabreezetouploadweldingprocesses, weldingprogramsandfunctionswith nearfieldcommunication(NFC)technology.

• Versatility.Lorch’sMicorMIGsetsthenew standardwithitsexceptionalMIG-MAG weldingperformance,MicorMIGisalsocapable ofStickwithVRD,LiftTIGandArcGougingprocesses.

• Dynamic control.Selectthearccharacteristicyouprefer. Dependingontheoperatingpanelyouhaveselected,youcanopt fordynamiclevelsthatchangetheweldingarcfrom“soft”to“hard”.

• Synergic 1 knob control.MicorMIGversionsBasicPlusandControlProofferalargenumber ofSouthPacificoptimisedweldingprogramsforvariousmaterial,wireandgascombinations.

• Ready for Speed.Upgradetotheadvancedwaveformcontrolprocessestoincreasewelding speedsanddriveproductivitywithoptionalLorchSpeedArcandSpeedUpprocesses.

• Job management.TheControlProdisplaywithTiptronicfunctionmakesitasnap tostoreweldingproceduresandretrieveandtransferthemtoothermachinesasnecessary.

• PushPull.WhencombiningthesystemwithaPushPulltorchorLorch’sNanoFeeder, youwillexpandyourworkingradiusupto50metres.

MicorMIG & MicorMIG PULSE SERIES

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Highlights

Unlimited upgradability comes standard

Conventionaltransformerandbasicinvertersystemswillstaythewaytheyweredesignedandmanufactured.Theirexpandabilityandfunctionalscopearelimitedbytheirhardware.NotsowiththeMicorMIG.Whenyouoptforthissystem,youwillremainperfectlyflexiblethankstotheupgradabiltyandmodulardesignofitsfullydigitalcontrolinvertertechnologyandfeedbackcontrolsystems.Thelevelofflexibilityletsyouenjoybothcustomisedsolutionsthataretailoredtoaccomplishyourcompany’sweldingtasksandtheassurancethatyouwillkeepbenefitingfromanyfutureadvancesintechnology.Ithasneverbeeneasiertoadjustaweldingsystemtotheconstantly

changingrequirementsintheweldingindustryusingNFCtechnologyandtoaddonweldingprocessessuchaspulsedarcwelding(BasicPlusandgreater),weldingprogramsandfeaturesthatwillstreamlineyourworkflows.ItisevenpossibletoupgradeandretrofittheoperatingpanelsoftheMicorMIGseries.ThepurchaseofaMicorMIGsystemtranslatestoprogress.Bothatthetimeofpurchaseandthetimethereafter.Youaddthefunctionalityyouneedpreciselywhenyouneedit.TheMicorMIGallowsyoutobeandremainonthesafesideandtolookforwardtowhatthefutureholdsinstore.

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3 steps to achieve weld perfection

1.Selectprocess/operatingmode

2.Adjustweldingcurrent

3.Fine-tunearccharacteristics

Versions

Operating concepts

MicorMIG 300 MicorMIG 350 MicorMIG 400 MicorMIG 500

Weldingrange A 25-300 25–350 30–400 30–500

Voltageadjustment infinitelyvariable infinitelyvariable infinitelyvariable infinitelyvariable

Mainsconnection3˜400V l l l l

Operating concepts

Basic l l l l

BasicPlus l l l l

ControlPro l l l l

Cooling variants

Gas l l l l

Water l l l l

Machine variants

Compactsystem l l l l

Wirefeedersystem l l l l

lConfigurationoptionslStandardequipmentmOptionallyavailable

Basic• “3stepstoweld”operating concept• Infinitelyadjustablewelding currentsetting• Digitalvolt-amperedisplay• Activationofendcraterfilling asnecessary• 3-stagearcdynamiccontrol

BasicPlus• “3stepstoweld”operating concept• Infinitelyadjustablewelding currentsetting• Digitalvolt-amperedisplay• Activationofendcraterfilling asnecessary• 7-stagearcdynamiccontrol• Automaticsettingcontrol (synergycontrol)• Weldingprogramselection inthefeedcompartment• Upgradability

ControlPro• “3stepstoweld”operating concept• Infinitelyadjustablewelding currentsetting• Digitalvolt-amperedisplay• High-luminositygraphic display(OLED)fordisplay ofthe3rdmainparameter• Activationofendcraterfilling asnecessary• 21-stagearcdynamiccontrol• Automaticsettingcontrol (synergycontrol)• Weldingprogramselection inthefeedcompartment• Tiptronicjobmemoryfor 100weldingtasks• Upgradability


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Advanced high speed process capability

SpeedUp – Vertical-up welding has never been so easy or fast

Uptonow,verticalupweldingrequiredatremendousamountofexperience,skillandasteadyhandtoweldintheconventional‘Christmastree’style.TheSpeedUpoptionontheMicorMIGseriesofmachinesturnsverticalupweldingintojustthat-asimple,straightupweld,withnoweavingrequired.

SpeedArc turns welding into a streamlined process

TheSpeedArcdevelopedbyLorchdeliversanenormousenergydensityand,consequently,generatesagreaterarcpressurethatflowsintotheweldpool.TheresultisimpressiveasitspeedsupMIG-MAGweldingtremendously.But,speedisnottheonlyfactorthattakesproductivitytounprecedentedlevels.Thereisalsothefactthatcomponentswhichhadtobeweldedinseveralpassesbefore,cannow–duetotheLorchSpeedArc–bejoinedinonesinglepass,upto15mmthick.Thisisproductivitythatpaysoff;thisisvalueaddedwelding.Betteryet,thehighlyconcentrated,stablearcoftheSpeedArccanalsobeusedwithlongstickoutforweldingintonarrowjoints.

Multi-stage dynamic control

TheMicorMIGallowsyoutoindividuallyadjustthedynamicsofthearctosuittheworkandweldingpositionathandandwillfindthesimplestandfastestarcsettingwhichismostsuitableforeachspecificcase.TherestofthejobiscarriedoutbytheintelligentarccontroltechnologyincorporatedintotheMicorMIGseries.Allessentialparametersarecontrolledautomaticallyinthebackground.

End crater filling

Step-controlledsystemscommonlycreateasinkmarkattheendoftheweldseam,theso-calledendcrater.TheMicorMIGprovidesyouwithaneasyandreliablesolutiontotheproblemofmaintainingthesamequalityalongtheentireweldseam–especiallyattheend.Theoperatingpaneloffersaquickandeasywaytoenablethequalityfeature“craterfilling”.Insteadofbeingterminatedabruptly,theweldingcurrentisreducedinawell-controlledmanner.TheMicorMIGallowsyoutoachieveaseamappearancethatwillleavenothingtobedesired.


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AsampleoftheingeniouslysimpleSpeedUp.

SpeedArc MIGMAG

Soft Medium Hard

Longerarc Shorterarc

Withoutcraterfilling

Withcraterfilling-perfectendofweldseam.


Highlights

Clever details for improved everyday welding

Quick-change system

EventheeasilyaccessiblewirefeederoftheMicorMIGreflectsattentiontothetiniestdetail.TheperfectlymatchedchangesystemmakeschangingthesturdyanddurableLorchfeedrollsacinch.Noneedforevenasinglescrew.

Colour-coded feed rolls

Neverpickupthewrongrollsagain.Lorch’scolour-codedfeedrollsoftheMicorMIGseriesrepresentdifferentwirediametersandmakeeverywelder´slifemucheasier.

Synergic pre-selection - where it should be

MicorMIGversionsBasicPlusandgreaterofferalargenumberofweldingprogramsforvariousmaterial,wireandgascombinations.Dependingonthedesignofyourmachine,youcansettheprogramsatthewirereelinthewirefeedcompartmentofthecompactsystemorthewirefeedercase.

Top tier electrode welding

AMIG-MAGsystemthatcanalsohandleelectrodes.Simplyremovethetorch,connecttheadditionalelectrodeholdertotheelectrodesocket,andselectelectrodeweldingontheoperatingpanel.

Heavy-duty undercarriages

Whereverthemanufacturingprocesscallsforcranetransportofheavycomponentsorthemachineitselftotheworkstation,arobustanddependableweldingsystemisofparamountimportance.Thelong-lastingindustrialhousingoftheLorchMicorMIGanditsoptionalheavy-dutyundercarriagesweredesignedspecificallyforapplicationsofthisnature.

Theoutcomeisasystemthatdeliversperfectdependabilityevenunderthemosttryingconditions.CustomiseyourLorchheavy-dutyundercarriageandtailorittoyourheavy-dutyneeds.Evenwhenrequiredtohandleinter-connectionhosepackageswithalengthof20m,theLorchheavy-dutyundercarriageplusMicorMIGandtheoptionallargeinter-connectionhosepackageholderremainsperfectlytilt-proofandstable.6


Equipment

MicorMIG

Welding process

StandardsynergyMIG-MAG l weldingprograms

PulseSteel m

PulseMulti-Material m

SpeedArc m

SpeedUp m

ElectrodePlus m

TIG(withContacTIG) m

lStandardequipmentmOptionallyavailable

Specifications


WeldingcurrentMIG-MAG A 25-300 25–350 30–400 30–500

Currentat100%dutycycle A 200 250 300 370


DutycycleImax. % 45 45 45 45

Mainsvoltage V 3˜400 3˜400 3˜400 3˜400

Permittedmainstolerance % ±15 ±15 ±15 ±15

Mainsfuse,delayedaction A 32 32 32 32

Dimensionscompactsystem(LxWxH) mm 880x400x755 880x490x855 880x490x855 880x490x855

Dimensionswirefeedersystem(LxWxH)mm 880x490x890 880x490x955 880x490x955 880x490x955

Weight-compactsystem,gascooled kg 58 58 61 66

Weight-wirefeeder kg 10.6 10.6 10.6 10.6

Weight-watercooling(filled) kg 13.0 13.0 13.0 13.0

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The full-protection wire feederMF-08

Robust and exceptionally stable.

TheMF-08provideseverywelderwithexactlythewirefeedercasehecanexpect–andmuchmore.Madeofhigh-performanceplastic,thehousingofthisfullyprotectedfeedercaseoffersonethingfirstandforemostapartfromstabilityandrobustness:Safety.

Incontrasttoconventionalcasesmadeofmetal,theMF-08isfullyinsulatedand,thus,uniquelycapableofhandlingapplicationsthatrankamongthetrickiestandmostchallengingfromatechnicalstandpoint.TheMF-08–agenuinesafetyadvantageforeverybusiness.

At a glance• Exceptional flexibility.Forextendedrangeandamaximumofcomfortandmobility.

• Stable.Thewirefeedercaseissolidlymountedonthepowersourceandcanbeswivelled.

• Extremely robust and protected against falls. Evenifexperiencingafallfromaheightof60cm.

• Illuminated wire feeder compartment.Thismakeschangingthewireabreeze eveninpoorlightconditions.

• A genuine lightweight in its class.Only10.6kgnetweight.

• A perfect grip.Severalconvenienthandleoptions.

• Suitable for use in manholes.Canbehandedinandoutofmanholeswithnoeffortatall.

• Versatile.Fixtureforhangingitfromaboomorpositionitoverhead.

Technical data

MF-08

Feederspeed m/min 2.0-25.0

Drive/feeder 4roll/tacho-regulatedmotor/digitalspeedfeedback

Suitableforuseinmanholes cm >42*

Fullyinsulated l

Flowmetergas m

Dimensions(LxWxH) mm 575x245x434(380”)

Weight(net) kg 10.6

*Ovalmanholewithhandleremoved“HeightwithhandleremovedlStandardequipmentmOptionallyavailable

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Highlights

Surprisingly simple - and accessible from both sides

Oneimportantaspectastohowwellacompactwirefeedercasewithmanholesuitabilitywillfareduringeverydayuseistheeasewithwhichyoucaninsertthewirereel.Theslightlyslantedwirereelandsidecoversthatswingopenandlockintoplaceallowforeasyaccesstothecompartment,especiallyinthetopportionoftheunit.Asanaddedbenefit,theothersideofthefeedercasecanbeopenedaswell.Theelectronicsystemandthemotorareprotectedandcoveredinsuchawaythatyouareaffordedconvenientaccesstoallconnectionsofthehosepackage.

Thelockingmechanismandthestrainreliefdeviceoftheinter-connectionhosepackagecanbereplacedbythewelderthemselvesor,ifnecessary,betransportedseparatelyfromthecase.Betterstill,thisstepiscompletelystraightforwardandsafeanddoesnotrequireanycontactwiththesensitivearea.

Equipped to handle all types of applications

Whether upright or horizontal - easy to control in every position

Everyrangeofapplicationposesitsownchallenges.Sometimesyouwishforahorizontalcasewhilesometasksrequireaverticalcase.

MF-08offersyoubothoptions:itcanbeuseduprightorinaverticalposition.Thisisthankstothesturdyanddistinctivesupportfeetfoundontheside.Ifyouneedthecasetobepermanentlyhorizontalyoucanhavetheoperatingpanelbuiltinrotatedby90°.Youwillalwayscarrythefullyprotectedcasewitheaseintheuprightposition.Thisiswhatwecallflexibilityorplain“convenience”.

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Optionallyavailable:

Heavy-dutyundercarriagekit Protectioncagewithtubeframe Heatprotectionskids Boomsuspension

Conditions apply


The MicorMIG Pulse series at a glance

• Pulse arc.Allthefeaturesofthe MicorMIGplustheadditionofaPulseArc transferwiththeMicorMIGPulserange.

• Minimum rework.Easytosetupandrobust, nexttonospatter.Thiscutsdowntheneed forextensivepostweldrework.

Versions


Weldingrange A 25-300 25–350 30–400 30–500

Voltageadjustment infinitelyvariable infinitelyvariable infinitelyvariable infinitelyvariable

Mainsconnection3˜400V l l l l

Mainsconnection3˜400V m m m m

Operating concepts

BasicPlus l l l l

ControlPro l l l l

Cooling variants

Gas l l l l

Water l l l l

Machine variants

Compactsystem l l l l

Wirefeedersystem l l l l

lConfigurationoptionslStandardequipmentmOptionallyavailable

Equipment

MicorMIG

Welding process

StandardsynergyMIG-MAG weldingprograms l

PulseSteel l

PulseMulti-Material m

SpeedArc m

SpeedUp m

ElectrodePlus m

TIG(withContacTIG) m

lStandardequipmentmOptionallyavailable

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Highlights

Weld with next to no spatter – steel, stainless steel or aluminium

Allinaday’sworkofeverywelder:Weldinginthetransitionarcrangeroutinelyresultsinungainlyweldappearanceincludingplentyofspatter.Thepooroutcome,inturn,requiresreworkthatcostsbothtimeandmoney.Untilnow,thesolesolutiontothisprobleminvolvedfrequentwirechangesortheuseofspecialgases.

Smart solution by Lorch:Nomatterifyouweldsteel,stainlesssteeloraluminium.Triedandtestedintherealworld,theMicorMIGPulsearccombinedwithquick-actioncontroltechnologydeliversweldingperformancewithnexttonospatter–eveninthetransitionarcrange,savingyouagreatamountoftediousrework.

Flawless seam appearance – even on aluminium and stainless steel

Allinaday’sworkofeverywelder:Thequalityofthesidewallfusionandoftheseamsweldedonaluminiumandstainlesssteelintheshortarcrangealmostneverconformtoin-housestandards.Theconsequence:Substandardqualityalongwithtime-consumingandcostlyrework.

Smart solution by Lorch:Aspatter-freeweldseam,smoothseamtransitionsandimprovedsidewallfusion.Fromnowon,youwillmasterthischallengewitheaseaswellthankstotheMicorMIGPulsearcandexceptionaleaseofuse.

Reduced temper colours on stainless steel welds

Allinaday’sworkofeverywelder:Agreatmanyweldersstrivingforrootcoverageofthegreatestpossibleaccuracyduringweldingonstainlesssteelresorttoacurrentintensitylevelthatismuchhigherthanactuallynecessary.Theconsequencearetempercoloursonstainlesssteelwelds.

Smart solution by Lorch:Introducingaloweramountofenergyintotheworkpiece,theMicorMIGPulsearcreliablypreventsanyunnecessarytempercolours.TheMicorMIGPulsearc,furthermore,reducestime-consumingandcost-intensivereworksuchasfortheremovaloftempercolourstoaminimum.Totopitalloff,theprocessdeliversallthatpluscleanrootcoverage.

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Steel Stainlesssteel Aluminium

Steel Stainlesssteel Aluminium

StainlesssteelAluminium

StainlesssteelAluminium

Stainlesssteel

Stainlesssteel


Operating concepts

BasicPlus• “3stepstoweld”operatingconcept• Infinitelyadjustableweldingcurrentsetting• Digitalvolt-amperedisplay• Activationofendcraterfillingasnecessary• 7-stagearcdynamiccontrol• Automaticsettingcontrol(synergycontrol)• Weldingprogramselectioninthe feedcompartment• Upgradability

ControlPro• “3stepstoweld”operatingconcept• Infinitelyadjustableweldingcurrentsetting• Digitalvolt-amperedisplay• High-luminositygraphicdisplay(OLED) fordisplay ofthe3rdmainparameter• Activationofendcraterfillingasnecessary• 21-stagearcdynamiccontrol• Automaticsettingcontrol(synergycontrol)• Weldingprogramselectioninthe feedcompartment• Tiptronicjobmemoryfor100weldingtasks• Upgradability

Technical data


WeldingcurrentMIG-MAG A 25-300 25–350 30–400 30–500



DutycycleImax. % 45 45 45 45

Mainsvoltage V 3˜400 3˜400 3˜400 3˜400

Permittedmainstolerance % ±15 ±15 ±15 ±15

Mainsfuse,delayedaction A 32 32 32 32

Dimensionscompactsystem(LxWxH) mm 880x400x755 880x490x855 880x490x855 880x490x855

Dimensionswirefeedersystem(LxWxH)mm 880x490x890 880x490x955 880x490x955 880x490x955

Weight-compactsystem,gascooled kg 58 58 61 66

Weight-wirefeeder kg 10.6 10.6 10.6 10.6

Weight-watercooling(filled) kg 13.0 13.0 13.0 13.0

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How far would you like to go – with your MIG-MAG torch?

The NanoFeeder

ThewirefeederunitoftheMIG-MAGweldingpowersourceiscombinedwithother,separatewire-feedsystemsforthepush-pullprinciple.TheNanoFeedertakesovertheroleofanintermediatedrive.Itisafullwirefeeder-butinarevolutionaryNanoformat.TheLorchweldingpowersourcetakesoverthematchingofthewirefeedsystemsautomatically,usingtheoptional,digitalPush-Pullcontroller.Inthiswaythecomplexandalsocostly,additionalexternalcontrolleriscompletelyunnecessary.

• rangeuptoamaximumof50m• availableasgasorwatercooled• varioushosepackagelengths• compactandsturdyconstruction• alsosuitableforusewithPowermastertorches

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Technical data

NanoFeeder NanoFeeder

Cooling Water Gas

LoadCO2|mixedgas A 500 400

Dutycycle % 60 60

WireØ mm 0.8-1.6(Al1.2) 0.8-1.6(Al1.2)

Hosepackagelengths m 10|15|20|25 10|15|20|25

TorchNanoFeederFeederPowerSource

up to

20mup to

25mup to

5m


The MIG-MAG gun series at a glance

• FulllineofMIGGunoptions,airorwatercooledupto550A.• “Binzel”stylefrontendconsumables.• StandardoperationorSmart,Powermastercontrol.• Heavydutyconstruction,whichincludesbolted,impact-resistanthandlerecesses,ahard-wearing torchpushbuttonandanelasticrubbercablesupportattheballjoint,providesforalongservice lifeofthetorch.• Ergonomicallyshapedhandlerecessprovidesforfirst-ratehandlingandbalanceinanyposition. Thesoft-gripinsertguaranteesoperatingcomfortatthehighestleveltoensurethatyouwillnot tirewhenweldingforextendedperiods.• UsingtheTiptronicfunction,yousimplysavetheoptimumweldingparameterstojobmemory thenretrieveasneededwiththePowermastercontrolgun.

Standard Guns• Heavydutyconstruction• Ergonomicshape• Air&Watercooled• Upto5metrelength

Push Pull Standard & Smart • Heavydutyconstruction• Ergonomicshape• StandardandSmartremotecontrol• Air&Watercooled• Upto8metrelength

Smart Powermaster Guns • Heavydutyconstruction• Ergonomicshape• Smartremotecontrol• Air&Watercooled• Upto5metrelength

Versions

ML1500 ML2500 ML2400 ML3600 ML3800 ML4500

Weldingrangeupto A 180 230 250 300 320 370

Operating concepts

Standard l l l l l l

Powermaster l – l l l l

Cooling

Gas l l l l l l

ML5300 ML5400 ML5500 ML5900 ML7300 ML7500

Weldingrangeupto A 300 400 500 550 300 500

Interchangeabletorchneckrotates – – – – l l 360˚,allowingforaquickandeasy exchangewithouttools

Operating concepts

Standard l l l l – –

Powermaster l – l l l l

Cooling

Water l l l l l l

lStandardequipment

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Technical data

ML1500 ML2500 ML2400 ML3600 ML3800 ML4500

Typeofcooling Gas Gas Gas Gas Gas Gas

LoadCO2|mixedgas A 180|150 230|200 250|220 300|270 320|270 370|300

Dutycycle % 60 60 60 60 60 60

WireØ mm 0.6-1.0 0.8-1.2 0.8-1.2 08-1.2 0.8-1.6 1.0-1.6

Handlerecesses 1|2(PM) 1 1|2(PM) 1|2(PM) 1|2(PM) 1|2(PM)

Hosepackagelengths m 3|4 3|4|5 3|4|5 3|4|5 3|4|5 3|4

ML5300 ML5400 ML5500 ML5900 ML7300 ML7500

Typeofcooling Water Water Water Water Water Water

LoadCO2|mixedgas A 300|270 400|350 500|450 550|500 300|270 500|450

Dutycycle % 100 100 100 100 100 100

WireØ mm 0.8-1.2 0.8-1.2 0.8-1.6 08-2.4 0.8-1.2 0.8-1.6

Handlerecesses 1|2(PM) 1|2(PM) 1|2(PM) 2 WH WH

Hosepackagelengths m 3|4|5 3|4|5 3|4|5 3|4|5 4 4

lStandardequipment

LMG300 LMG3600 LMW400 LMW450 LMW5400

Typeofcooling Gas Gas Water Water Water

Coolingsystem – – Single Double Double

LoadCO2|mixedgas A 300|250 310|260 400|350 450|360 500|450

Dutycycle % 100 60 100 60 100

WireØ mm 0.8-1.2 0.8-1.2 0.8-1.6 08-1.6 0.8-1.6

Version

Powermaster l/m l/m l/m l/m l/m

Gunhandle l* l l* l* l

Standardmotor – l – – l

Maxonmotor l – l l l

Hosepackagelengths m 8** 8** 8** 8** 8**

*Gunhandlecanberemoved**additionalhosepackagelengthsavailableonrequestlStandardequipmentmOptionallyavailable

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Lorch South Pacific Pty LtdA subsidiary of

Lorch Schweißtechnik GmbHIm Anwänder 24-26 • 71549 Auenwald • GermanyT +49 7191 503-0 • F +49 7191 [email protected] • www.lorch.com.au

Mic

orM

IG &

Mic

orM

IG P

ulse

Ser

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• v3

• 09

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