connection diagram gcz 4500 b 24 v dc€¦ · connection diagram gcz 4500 b 24 v dc. example of...
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GCZ4500B
CONNECTION DIAGRAM
GCZ 4500 B
24 V DC
Example of connection
GASALARM
Cable type: JY(St)Y2x2x0,8 JY(St)Y3x2x0,8
Harness lenght: up to 400m up to 560m
Sensor combinations: up to 10 up to 14
Calulation: n=4000/lenght[m] n=9500/lenght[m]
B1
B20
Cable type: JY(St)Y2x2x0,8 Harness lenght:
up to 680m Sensor combinations:
up to 17 Calculation:
n=11500/lenght[m]
B1
B34
Sensor combination: 2 sensors with a small wire distance
<2m
GLT + ventilation
control
230V AC mains supply
4 Alarm zones
with LED-illuminated transparents
Sensor: GMF 430 E
(elektrochemical,
for toxic gases or oxygen)
max. number connected to a control
unit: 120
Sensor combination: 2 x GMF 430 E
(elektrochemical,
for toxic gases or oxygen)
max. number to a control unit:
80
Sensor combination: GMF 430 E (elektrochemical,
for toxic gases or oxygen)
+ GMF 230 H or GMF 330 P
(semiconductor resp. pellistor)
for refrigerants or combustible
gases)
max. numbers to a control unit:
50 up to 8 cable harness for
sensors
combustible/
refrigerant
toxical / O2
toxical / O2
toxical / O2
toxical
or
oxygen
toxical / O2
toxical / O2
combustible/
refrigerant
toxical / O2
B 100 O2 20,9 Vol%
A3 MW1 20,9 MW2 20,9
CONTROL-ZENTRALE GCZ 4500 B
MENU
B+
A- A+
B-
ENTER ESC
Defekt
Power
Ready
Alarm
Ventilator 2
Ventilator 1
Service RESET Alarm
Concentration display
Alarm display
Menu
24V DC 230V AC
USV-BUS
Cable type: NYM 5x1,5mm² Cable lenght:
200 m 45 transparents 300 m 30 transparents 500 m 20 transparents
Calculation: n=9000/lenght[m]
GLT B2
B33 B19
B2
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
GASALARM
B1
B2
B25
combustible
or
refrigerantl
B1
B2
B11
Cable type: JY(St)Y2x2x0,8 Harness lenght:
up to 440m Sensor number:
up to 11 Calculation:
n=5000/lenght[m]
POWER SUPPLY CONNECTION GCZ4500B: 24V
X1 0V - spreading
13
14
15
16
17
18
19
20
21
22
23
24
PE - spreading
PE
PE
0V
0V
+24
+24V
24 V power supply
24 V DC
UPS (USV-B1)
PE 0V +24V
1
2
3
4
5
6
7
8
9
10
11
12
7
8
5
6
3
4
1
2
F4 M10A
F3 M10A
F2 M10A
F1 M10A
ZONE 1 24V DC
ZONE 2 24V DC
ZONE 3 24V DC
ZONE 24V DC
F0 T2A
CPU X3
PE 2 1
DIGITAL INPUTS X4
External push-button
RESET HORN
RESET ALARM
Venti-lation
ALARM 1
ALARM 2
ALARM 3
RE- SERVE
USV failure
+
+
+
+
+
+
+
+
X4.1
X4.2
DIGITAL INPUTS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
PERIPHERAL DEVICE TERMINAL X5
BUS 9+10 / RS 485
1
2
3
4
BUS 11+12 / RS 485
1
2
3
4
Gateways
LON / PB / EIB / SPS
Peripheral devices
X5
+24V A B 0V
+24V A B 0V
SENSOR CONNECTION X6
max. 8 BUS cable can be connected directly, furthermore via an optional junction-box
Sensor(combi) Cable type: JY(St)Y 2x2x0,8 Cabel type: JY(St)Y 3x2x0,8 Max. number of sensors
Sensor number n /
BUS-harness max.
lenght[m]
Sensor number n /
BUS-harness max. lenght[m] connected to each control
unit
GMF 430 E n = 25000 / lenght[m] 1000 n = 50000 / lenght[m] 1000 100
GMF 430 E + GMF 430 E n = 11500 / lenght[m] 680 n = 25000 / lenght[m] 1000 50
GMF 330 P n = 5000 / lenght[m] 440 n = 10000 / lenght[m] 560 32
GMF 430 E + GMF 330 P n = 4000 / lenght[m] 400 n = 9500 / lenght[m] 560 30
GMF 300 Z n = 1100 / lenght[m] 600 n = 2100 / lenght[m] 1200 30
GMF 300 Z + GMF 700 IR n = 320 / lenght[m] 230 n = 600 / lenght[m] 460 30
+24V A B 0V
1
2
3
4
sensor
sensor
sensor sensor ...
JY(St)Y 2x2x0,8
BUS 1..8 / RS 485
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
black white
yellow
wb red Shield
+24V A B 0V
1
2
3
4
sensor
sensor
sensor sensor ...
JY(St)Y 3x2x0,8
BUS 1..8 / RS 485
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
white (ye)
yellow
red Shield blue green white (gn)
Attention A ring closure is not allowed.
Instead, the sensor be divided into multiple
harnesses!
COLLECTIVE ALARM OUTPUTS
Relay GSM and K5.1 are negated (shown in alarm status)
12 11 11
Unit defect
CBCS
RESERVE CBCS CBCS
Relay GSM max. 5A / 230 VAC
14 12 11 11
Unit defect
Relay K5.1 max. 5A / 230 VAC
14 12 11 11
ALARM 2
Relay K5.2 max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K5.3 max. 5A / 230 VAC
14
Accumulative unit defect indication to central building
control system (NCC)
Collective pre-alarm to
CBCS (NC)
Collective main alarm to
CBCS (NC)
ALARM ZONE RELAY MODULE DIAGRAM X7.1 (Zone 1)
12 11 11
ALARM 1
Relay K1.1 max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K1.2 max. 5A / 230 VAC
14 12 11 11
ALARM 2
Relay K1.3 max. 5A / 230 VAC
14
X2
1 2 3 4 5 6 7 8
Distribution in blocks
Relays K1.1 and K1.2 are negated (shown in alarm status)
max. 30 connection boxes or warning lights
300m NYM 5x1, 5mm ² in alternating operation
(jumper connector plugged in half the number of tansparents)
any other calculation: n = 9000/Länge [m]
Ventilation control (NC)
to valve
control
12 11 11
ALARM 3
Relay K1.4 Horns max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K1.5 Warning lights max. 10A / 230 VAC
14
F1 Zone 1
M10A
+24V DC
0V 1 2 X3 X1 0V
Connecting cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Jumper plug for alternating operation
0V +10V 3 0V
2 Hupe
1 WL
4 0V
0V +10V
Connection cable 2x0,8mm²
black
grey
blue
brown
Connection cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Brückenstecker für Wechselbetrieb
0V +10V 3 0V
2 Hupe
1 WL
4 0V
5 +24V
0V +10V
Connecting cable 2x0,8mm²
H-Switch-Modul
1 2
GND +Out +24V
H-Switch max. 4A / 24 VDC
ALARM 2, flashbulb
0V +24V
Flashbulbs
Connection cable
NYM 3x1,5mm²
0V +24V
ALARM ZONE RELAY MODULE DIAGRAM X7.2 (Zone 2)
12 11 11
ALARM 1
Relay K2.1 max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K2.2 max. 5A / 230 VAC
14 12 11 11
ALARM 2
Relay K2.3 max. 5A / 230 VAC
14
X2
9 10 11 12 13 14 15 16
Distribution in blocks
Relay K2.1 and K2.2 are negated (shown in alarm status)
max. 30 connection boxes or warning lights
300m NYM 5x1, 5mm ² in alternating operation
(jumper connector plugged in half the number of tansparents)
any other calculation: n = 9000/Länge [m]
Ventilation control (NC)
to valve
control
12 11 11
ALARM 3
Relay K2.4 Horns max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K2.5 Warning lights max. 10A / 230 VAC
14
F2 Zone 2
M10A
+24V DC
0V 3 4 X3 X1 0V
Connecting cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Jumper plug for alternating operation
0V +10V 3 0V
2 Hupe
1 WL
4 0V
0V +10V
Connection cable 2x0,8mm²
black
grey
blue
brown
Connection cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Brückenstecker für Wechselbetrieb
0V +10V 3 0V
2 Hupe
1 WL
4 0V
5 +24V
0V +10V
Connecting cable 2x0,8mm²
H-Switch-Modul
1 2
GND +Out +24V
H-Switch max. 4A / 24 VDC
ALARM 2, flashbulb
0V +24V
Flashbulbs
Connection cable
NYM 3x1,5mm²
0V +24V
ALARM ZONE RELAY MODULE DIAGRAM X7.3 (Zone 3)
12 11 11
ALARM 1
Relay 3.1 max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K3.2 max. 5A / 230 VAC
14 12 11 11
ALARM 2
Relay K3.3 max. 5A / 230 VAC
14
X2
17 18 19 20 21 22 23 24
Distribution in blocks
Relay K3.1 and K3.2 are negated (shown in alarm status)
max. 30 connection boxes or warning lights
300m NYM 5x1, 5mm ² in alternating operation
(jumper connector plugged in half the number of tansparents)
any other calculation: n = 9000/Länge [m]
Ventilation control (NC)
to valve
control
12 11 11
ALARM 3
Relay K3.4 Horns max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K3.5 Warning lights max. 10A / 230 VAC
14
F3 Zone 3
M10A
+24V DC
0V 5 6 X3 X1 0V
Connecting cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Jumper plug for alternating operation
0V +10V 3 0V
2 Hupe
1 WL
4 0V
0V +10V
Connection cable 2x0,8mm²
black
grey
blue
brown
Connection cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Brückenstecker für Wechselbetrieb
0V +10V 3 0V
2 Hupe
1 WL
4 0V
5 +24V
0V +10V
Connecting cable 2x0,8mm²
H-Switch-Modul
1 2
GND +Out +24V
H-Switch max. 4A / 24 VDC
ALARM 2, flashbulb
0V +24V
Flashbulbs
Connection cable
NYM 3x1,5mm²
0V +24V
ALARM ZONE RELAY MODULE DIAGRAM X7.4 (Zone 4)
12 11 11
ALARM 1
Relay 4.1 max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K4.2 max. 5A / 230 VAC
14 12 11 11
ALARM 2
Relay K4.3 max. 5A / 230 VAC
14
X2
25 26 27 28 29 30 31 32
Distribution in blocks
Relay K4.1 and K4.2 are negated (shown in alarm status)
max. 30 connection boxes or warning lights
300m NYM 5x1, 5mm ² in alternating operation
(jumper connector plugged in half the number of tansparents)
any other calculation: n = 9000/Länge [m]
Ventilation control (NC)
to valve
control
12 11 11
ALARM 3
Relay K4.4 Horns max. 5A / 230 VAC
14 12 11 11
ALARM 3
Relay K4.5 Warning lights max. 10A / 230 VAC
14
F4 Zone 4
M10A
+24V DC
0V 7 8 X3 X1 0V
Connecting cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Jumper plug for alternating operation
0V +10V 3 0V
2 Hupe
1 WL
4 0V
0V +10V
Connection cable 2x0,8mm²
black
grey
blue
brown
Connection cable
NYM 5x1,5mm²
LT Junction box 3 0V
2 Hupe
1 WL
4 0V
5 +24V
Brückenstecker für Wechselbetrieb
0V +10V 3 0V
2 Hupe
1 WL
4 0V
5 +24V
0V +10V
Connecting cable 2x0,8mm²
H-Switch-Modul
1 2
GND +Out +24V
H-Switch max. 4A / 24 VDC
ALARM 2, flashbulb
0V +24V
Flashbulbs
Connection cable
NYM 3x1,5mm²
0V +24V
Standard Relay Occupancy
Standard
Relay Occupancy
GCZ 4500 B
Object: Place: Date: Name:
Umwelt- und Sicherheitstechnik
12 11 11 14
Warning light GWU +24V WL
K1.5 12 11 11 14
Warning light
GWU+24V WL K2.5 12 11 11 14
Warning light
GWU +24V WL K3.5 12 11 11 14
Warning light
GWU +24V WL
K4.5
12 11 11 14
Horn GWU +24V HORN
K1.4 12 11 11 14
Horn GWU +24V HORN
K2.4 12 11 11 14
Horn GWU +24V HORN
K3.4 12 11 11 14
Horn GWU +24V HORN
K4.4
12 11 11 14
Flashlight Pre-alarm
K1.3 12 11 11 14
Flashlight Pre-alarm
K2.3 12 11 11 14
Flashlight Pre-alarm
K3.3 12 11 11 14
Flashlight Pre-alarm
K4.3
12 11 11 14
Valve control Main alarm
VC VC
K1.2 12 11 11 14
Valve control Main alarm
K2.2 12 11 11 14
Valve control Main alarm
K3.2 12 11 11 14
Valve control Main alarm
K4.2
12 11 11 14
Ventilation control Fault+Prealalarm
VLC VLC
K1.1 12 11 11 14
Ventilation control Fault+Prealarm
K2.1 12 11 11 14
Ventilation control Fault+Prealarm
K3.1 12 11 11 14
Ventilation control Fault+Prealarm
K4.1
Collective alarms
12 11 11 14
CBCS Fault report
CBCS CBCS GSM 12 11 11 14
Reserve Fault report
K5.1 12 11 11 14
CBCS Collective pre-alarm
CBCS K5.2 12 11 11 14
CBCS Collective main alarm
CBCS K5.3
CBCS CBCS
High side driver FL
VC VC VC VC VC VC
VLC VLC VLC VLC VLC VLC
Zone 1 Zone 2 Zone 3 Zone 4
High side driver FL High side driver FL High side driver FL
Wiring diagram LED-illuminated warning transparent LT - GA
Junction box 100x100x60mm Power consumption: 2 W Input voltage: 12..30V DC
Supply and control lead 5x1,5mm²
buzzer
modern LED-illuminated warning transparent
pictogram „GASALARM“ LxWxH:
300 x 185 x 20 mm
0V 0V
Alarm-relay of the CO-warning system (clocked)
24V DC resp.
USV 24V DC
Horn-relay of the CO- warning system (statical)
Cable length standard: 1m
Supply and control lead 5x1,5mm²
The power consumption is halved, when in every second junction box the bridge for alternating operation is plugged,
because then only every second transparent lights up at the same time
Connection diagram: Flashing lights
Connection cable
NYM 3x1,5mm²
H-Switch-Modul
12 11 11
programmed relay for
flashing light max. 5A / 230 VAC
14
F4 M10A
+24V DC
0V 1 2 X3 X1 0V
1 2
GND +Out +24V
H-Switch max. 4A / 24 VDC
ALARM 3, flashing light collective alarm
0V +24V
Flashing light
Connection diagram: Uninteruptable Emergency Power Supply USV-B1
Ready = Battery charged >85% + mains power connected + no error
UPS: USV-B1 25-22,4V
5A/3,75 Ah // 5A/9 Ah // 10A/13 Ah
-Batt +Batt
Buffering
Output 24 VDC / 5A / 10A
Pb-battery 1x 12V
7,5 Ah / 18Ah / 26Ah
T20A battery fuse
relais max. 30 V / 0,5 A
DC ok
Ready
MAINS 85-264 AC
Mains power supply
L1, N, PE
+24V 0V
to Gas warning system
Power supply unit
230V=>24V
CBCS Central building control system
+24V0V
+24V0V Replace Battery
Bereit (ready)
Netz/Laden (Mains/Charging)
Pufferbetrieb (buffer mode)
Service
(service required)
Ready
Charging-
and output voltage
control unit
Ready = Battery charged >85% + mains power connected + no device failure
X1 L1.1 N PE 1 2 3 4
L1 N PE + -
L1 L1.1 PE N 1 2
B 6A
Figure with connection diagram USV to the gas warning system
GWA
USV
Power supply terminal GCS4500B
24 V DC from USV-B1
Mains supply 230V AC
Wiring diagram GCZ 4500 B – Valve control / Gas emergency stop
X3
GNAa
VALVE CONTROL
VST1-230V GASWARNING DEVICE
GCZ 4500 B
12 11 11
ALARM 3
Relay KZ.2 max. 5A / 230 VAC
14
Relay KZ.2 is negated (shown in alarm status)
L1
N PE
Valve 230 V AC
currentless closed
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0V
X1
L1.1
N PE
Power 230 V AC
T1 OFF
F1 2AT
() S2
Bridge K2
N N PE PE
H1 white
()
S1 ON
K1
latch- circuit
1 X3
F1..4 2AT
+24V
2 1 2 3 4 5
+24V A B 0V
1 2 3 4 5
1 2 3 4 5
6
7
8
9
T1 GAS
Emer-gency- Stop
GNAz
1 2 3 4 5
1 2 3 4 5
6
7
8
9
T1 GAS
Emer-gency- Stop
X6 BUS 1..8
Bridge on the last emergency stop
JY(St)Y 3x2x0,8mm
JY(St)Y 3x2x0,8mm
rd/1a wb/2a
ye/2b bl/1b
Drain wire gn/3b wb/3a
NYM 3x 1,5 mm²
Wiring Diagram GCZ 4500 B – CHP Valve Controller / Gas Emergency Stop Button
GAS-WARNING DEVICE
GCZ 4500 B
ALARM 3
Relay K5.4 max. 5A / 230 VAC
ALARM 3
Relay K5.3 max. 5A / 230 VAC
Relays K5.3 and K5.4 are negated (shown in alarm status)
X6 BUS 1..8 F1..4
2AT
+24V
0V
X1
12 11 11 14 1 2 3 4 5
+24V A B 0V
12 11 11 14 2
GNAz
GNAa
JY(St)Y 3x2x0,8mm
rt/1a ws/2a
ye/2b bl/1b
drain wire gn/3b ws/3a
Netz 230 V AC NYM 3x 1,5 mm²
L1 N PE
Valve 230 V AC
currentless closed
Message „valve open“
to the CHP control
Message „bridged active“
to the PLC
optional sign light
„bridged active“
CHP Valve Controller V1
PE PE
Safety relay
L1.1
) K1C
) K1B
K1A
F2 6,3AT
L1 N N
X9
1 2 3 4
X7
1 2
X8
1 2 3 4
K2 F1 1AT
) K1A
open= auto
closed = bridged
automatic/ bridged
S2
()
T1 Gas valve OFF
K1A K1B K1C
off delayed 6,5-12,5s
K2
on delayed 6,5-12,5s
S1 Gas valve ON
()
X3
1 2
X4
1 2
X5
1 2
11 12 14 11
X6
1 2 3 4
Signal relay
(
+24V
X1
1 2 3 4 5
0V
X2
1 2 3 4
0V
1 2
X10
JY(St)Y 3x2x0,8mm
1 2 3 4 5
1 2 3 4 5
6
7
8
9
T1 GAS- Emer-gency- Stop
1 2 3 4 5
1 2 3 4 5
6
7
8
9
T1 GAS- Emer-gency- Stop
Bridge on the last emergency stop
System allocation
Object: Place: Device: No.: Location: Technician: Date IB / Modification:
Line discription Terminal block Voltage Room / Souce / Target /control panel …
USV Power 24 V DC USV-B1
BUS allocation
Object: Place: Device: No.: Location: Technician: Date IB / Modification:
BUS cable allocation (as in actual order) BUS Pcs B-No. Type Gas type Sensor/ Unit Room / (Place)
Notes on the periphery
Object: Place: Device: No.: Location: Technician: Date IB / Modification:
Notes / Wiring diagram / Terminal functions of connected devices
Relay allocation Modules 1..5
Object: Place: Device: No.: Location: Technician: Date IB / Modification:
Relay Alarm
F/VA/HA Ne-
gation
Potential/ contacts
Function Num-
ber No. / Room(s)Allocation / Place / Message
GSM F yes 11/14 GLT "GWA failure"
K5.1
K5.2 VA 11/12 GLT " GWA pre-alarm"
K5.3 HA 11/12 GLT "GWA main alarm"
K1.1 K1.2 K1.3 K1.4 K1.5
K2.1 K2.2 K2.3 K2.4 K2.5
K3.1 K3.2 K3.3 K3.4 K3.5
K4.1 K4.2
K4.3 K4.4 K4.5
*further Infos
Relay allocation Modules 6..9
Object: Place: Device: No.: Location: Technician: Date IB / Modification:
Relay Alarm
F/VA/HA Ne-
gation
Potential/ contacts
Function Num-
ber No. / Room(s)Allocation / Place / Message
K6.1 K6.2 K6.3 K6.4 K6.5 K6.3 K6.4 K6.5
K7.1 K7.2 K7.3 K7.4 K7.5 K7.3 K7.4 K7.5
K8.1 K8.2 K8.3 K8.4 K8.5 K8.3
K8.4 K8.5
K9.1 K9.2 K9.3 K9.4 K9.5 K9.6 K9.7 K9.8
Relay allocation Modules 10..13
Object: Place: Device: No.: Location: Technician:
Date IB / Modifiaction:
Relay Alarm
F/VA/HA Ne-
gation
Potential/ contacts
Function Num-
ber No. / Room(s)Allocation / Place / Message
K10.1 K10.2 K10.3 K10.4 K10.5 K10.3 K10.4 K10.5
K11.1 K11.2 K11.3 K11.4 K11.5 K11.3 K11.4 K11.5
K12.1 K12.2 K12.3 K12.4 K12.5 K12.3 K12.4
K12.5
K13.1 K13.2 K13.3 K13.4 K13.5 K13.6 K13.7 K13.8