contents ac500
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V2 AC500 Hardware 0-1 Contents AC500 / Issued: 06.2006
Contents Hardware AC500
System data and system configuration .........................................................................1-4
System data ...............................................................................................................................................1-4
Mounting and disassembling the Terminal Bases, the CPUs and the couplers ........................................1-8
Mounting and disassembling the Terminal Units and the I/O modules ...................................................1-14
Mechanical dimensions ...........................................................................................................................1-18
Switch-gear cabinet assembly .................................................................................................................1-21
Insertion / replacement of the Lithium battery .........................................................................................1-22
Insertion of the SD Memory Card ............................................................................................................1-24
Connection system ..................................................................................................................................1-25
Mechanical encoding ...............................................................................................................................1-30
General wiring recommendations ............................................................................................................1-31
Behaviour of the system in case of power supply interruptions and power recovering ...........................1-31
I/O-Bus......................................................................................................................................................1-32
Serial interfaces of the CPU Terminal Bases ...........................................................................................1-32
Serial interface COM1 ..............................................................................................................................1-33
CS31 system bus......................................................................................................................................1-35
Serial interface COM2 ..............................................................................................................................1-40
FieldBusPlug / FBP...................................................................................................................................1-42
Modbus .....................................................................................................................................................1-43
PROFIBUS................................................................................................................................................1-44
Ethernet ....................................................................................................................................................1-50
ARCNET ................................................................................................................................................... 1-51
General considerations for EMC-conforming assembly and
construction ......................................................................................................................................1-54General principles .....................................................................................................................................1-54
Cable routing.............................................................................................................................................1-54
Cable shields ............................................................................................................................................1-55
Switch-gear cabinet ..................................................................................................................................1-55
Reference potential...................................................................................................................................1-55
Equipotential bonding ...............................................................................................................................1-56
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V2 AC500 Hardware 0-2 Contents AC500 / Issued: 06.2006
Terminal Bases and Terminal Units ..................................................................................2-1
CPU Terminal Bases TB511 to TB541.......................................................................................................2-2
FBP Terminal Units TU505 and TU506........................................................................... see Hardware S500
I/O Terminal Units TU515 and TU516............................................................................. see Hardware S500
I/O Terminal Units TU531 and TU532 ............................................................................. see Hardware S500
CS31 Terminal Units TU551-CS31 and TU552-CS31 .................................................... see Hardware S500
FBP Interface Modules
PROFIBUS DP built with PDP21 and PDP22 FieldBusPlugs ........................................ see Hardware S500
FBP Interface Module DC505-FBP ................................................................................ see Hardware S500
CS31 Bus Modules
High-speed counter of S500 modules ............................................................................ see Hardware S500
CS31 Bus Module DC551-CS31 ..................................................................................... see Hardware S500
CPUs .........................................................................................................................................................3-1
CPUs PM571, PM581, PM582 and PM591............................................................................................... 3-2
Communication modules ..........................................................................................................4-1
Overview of the AC500 communication modules.......................................................................................4-2
Communication module PROFIBUS DP CM572-DP................................................................................. 4-7
Communication module DeviceNet CM575-DN ...................................................................................... 4-12
Communication module Ethernet CM577-ETH ........................................................................................4-19
Communication module CANopen CM578-CN....................................................................................... 4-23
Digital input and output modules
High-speed counter of S500 modules ............................................................................ see Hardware S500
Digital input module DI524.............................................................................................. see Hardware S500
Digital input/output module DC522.................................................................................. see Hardware S500
Digital input/output module DC523.................................................................................. see Hardware S500
Digital input/output module DC532.................................................................................. see Hardware S500
Digital input/output module DC541-CM......................................................................................................5-2
Digital input/output module DX522.................................................................................. see Hardware S500
Digital input/output module DX531.................................................................................. see Hardware S500
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V2 AC500 Hardware 0-3 Contents AC500 / Issued: 06.2006
Analog input/output modules
Analog input module AI523.............................................................................................. see Hardware S500
Analog output module AO523.......................................................................................... see Hardware S500
Analog input/output module AX521................................................................................. see Hardware S500
Analog input/output module AX522................................................................................. see Hardware S500
Accessories .........................................................................................................................................6-1
SD Memory Card MC502 ...........................................................................................................................6-2
Lithium battery TA521.................................................................................................................................6-4
Pluggable Marking Holder TA523...............................................................................................................6-6
Dummy Coupler Module TA524 .................................................................................................................6-8
Set of 10 white Plastic Markers TA525.....................................................................................................6-10
Wall mounting accessory TA526 ............................................................................................................. 6-12
Programming cable TK501...................................................................................................................... 6-13
Programming cable TK502.......................................................................................................................6-15
24 V DC Power supplies CP24... ............................................................................................................. 6-17
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