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V2 AC500 Hardware 0-1 Contents AC500 / Issued: 06.2006

Contents Hardware AC500

System data and system configuration .........................................................................1-4

System data ...............................................................................................................................................1-4

Mounting and disassembling the Terminal Bases, the CPUs and the couplers ........................................1-8

Mounting and disassembling the Terminal Units and the I/O modules ...................................................1-14

Mechanical dimensions ...........................................................................................................................1-18

Switch-gear cabinet assembly .................................................................................................................1-21

Insertion / replacement of the Lithium battery .........................................................................................1-22

Insertion of the SD Memory Card ............................................................................................................1-24

Connection system ..................................................................................................................................1-25

Mechanical encoding ...............................................................................................................................1-30

General wiring recommendations ............................................................................................................1-31

Behaviour of the system in case of power supply interruptions and power recovering ...........................1-31

I/O-Bus......................................................................................................................................................1-32

Serial interfaces of the CPU Terminal Bases ...........................................................................................1-32

Serial interface COM1 ..............................................................................................................................1-33

CS31 system bus......................................................................................................................................1-35

Serial interface COM2 ..............................................................................................................................1-40

FieldBusPlug / FBP...................................................................................................................................1-42

Modbus .....................................................................................................................................................1-43

PROFIBUS................................................................................................................................................1-44

Ethernet ....................................................................................................................................................1-50

ARCNET ................................................................................................................................................... 1-51

General considerations for EMC-conforming assembly and

construction ......................................................................................................................................1-54General principles .....................................................................................................................................1-54

Cable routing.............................................................................................................................................1-54

Cable shields ............................................................................................................................................1-55

Switch-gear cabinet ..................................................................................................................................1-55

Reference potential...................................................................................................................................1-55

Equipotential bonding ...............................................................................................................................1-56


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Terminal Bases and Terminal Units ..................................................................................2-1

CPU Terminal Bases TB511 to TB541.......................................................................................................2-2

FBP Terminal Units TU505 and TU506........................................................................... see Hardware S500

I/O Terminal Units TU515 and TU516............................................................................. see Hardware S500

I/O Terminal Units TU531 and TU532 ............................................................................. see Hardware S500

CS31 Terminal Units TU551-CS31 and TU552-CS31 .................................................... see Hardware S500

FBP Interface Modules

PROFIBUS DP built with PDP21 and PDP22 FieldBusPlugs ........................................ see Hardware S500

FBP Interface Module DC505-FBP ................................................................................ see Hardware S500

CS31 Bus Modules

High-speed counter of S500 modules ............................................................................ see Hardware S500

CS31 Bus Module DC551-CS31 ..................................................................................... see Hardware S500

CPUs .........................................................................................................................................................3-1

CPUs PM571, PM581, PM582 and PM591............................................................................................... 3-2

Communication modules ..........................................................................................................4-1

Overview of the AC500 communication modules.......................................................................................4-2

Communication module PROFIBUS DP CM572-DP................................................................................. 4-7

Communication module DeviceNet CM575-DN ...................................................................................... 4-12

Communication module Ethernet CM577-ETH ........................................................................................4-19

Communication module CANopen CM578-CN....................................................................................... 4-23

Digital input and output modules

High-speed counter of S500 modules ............................................................................ see Hardware S500

Digital input module DI524.............................................................................................. see Hardware S500

Digital input/output module DC522.................................................................................. see Hardware S500



Digital input/output module DC541-CM......................................................................................................5-2

Digital input/output module DX522.................................................................................. see Hardware S500

Digital input/output module DX531.................................................................................. see Hardware S500


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Analog input/output modules

Analog input module AI523.............................................................................................. see Hardware S500

Analog output module AO523.......................................................................................... see Hardware S500

Analog input/output module AX521................................................................................. see Hardware S500

Analog input/output module AX522................................................................................. see Hardware S500

Accessories .........................................................................................................................................6-1

SD Memory Card MC502 ...........................................................................................................................6-2

Lithium battery TA521.................................................................................................................................6-4

Pluggable Marking Holder TA523...............................................................................................................6-6

Dummy Coupler Module TA524 .................................................................................................................6-8

Set of 10 white Plastic Markers TA525.....................................................................................................6-10

Wall mounting accessory TA526 ............................................................................................................. 6-12

Programming cable TK501...................................................................................................................... 6-13

Programming cable TK502.......................................................................................................................6-15

24 V DC Power supplies CP24... ............................................................................................................. 6-17


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