contract manufacturing - syntronmh.com€¦ · contract manufacturing • 20 acre campus with...
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Contract Manufacturing
www.syntronmh.com
1 Contract Manufacturing
ContentsContract Manufacturing Overview . . . . . . . . . . . . . . . . . . . . . . . . 2
Laser and Plasma Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Shearing / Pipe Cut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Forming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Blasting and Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Complex Fabrication and Assembly . . . . . . . . . . . . . . . . . . . . . . . 8
Certifications and Customer Reference . . . . . . . . . . . . . . . . . . . 10
Syntron Material Handling (SMH) continues to build on the foundation of two powerful
legacy brands, Link-Belt® and Syntron® . Our 300 skilled employees have more than
20 years of service and are dedicated to providing you with quality steel fabrication
services .
Syntron Material Handling provides complete Custom Heavy Metal Fabrications, Small and Large Machining, Blasting, Powder Coat Painting, as well as Assembly and Industrial Repair Services all under one roof in Tupelo, Mississippi. As the Premier Industrial Steel Fabricator and Machine Facility, we supply components and assemblies worldwide for end users within the following industries:
• Mining • Transportation• Power Generation • Water Treatment• Recycling • Construction• Steel • Oil & Gas• Food & Agricultural Our knowledge of industrial requirements along with our vast capabilities allow us to produce specialty components and assemblies per your technical specifications. Our skilled engineers can also assist with any custom designs .
2Contract Manufacturing
Contract Manufacturing
• 20 acre campus with multiple laydown storage areas
• 330,000 square foot manufacturing complex
• Over 300 experienced employees
• Certified Professional Engineers
• Certified Welding Inspectors
• Our Quality Management System is certified to the ISO 9001:2008 standard
• Full range of design, manufacturing and testing capabilities
• Process overview: Metal fabrication, machining, welding and assembly to produce industrial steel components
SMH Fabrication Services Include:
• Cutting (Laser and Plasma)
• Punching
• Forming
• Turning
• Drilling
• Milling
• Tube Cutting
• Boring
• Powder Coat Painting
• Wet Spray Painting
• Blasting
• Flight Forming and Rolling
• Shearing
• Sawing
• AWS Certified Welding
• Assembly (Electrical and Mechanical)
3 Contract Manufacturing
Laser and Plasma Cutting
High Definition Plasma• Carbon Steel up to 2 .0”
• Gas Cut up to 6 .0”
• Sheet Size – 120” Wide x 240” Long
• Stainless Steel up to 1 .50”
High Definition Plasma
• Cost effective plasma burner for carbon and stainless steel
• Multiple shapes, patterns and holes burned in one operation
• A common platform nesting software assures maximum material usage
• Transfer capability of CAD and .DXF files
5000 Watt Laser• Carbon Steel 0 .02” to 1 .0”
• Stainless Steel 0 .02” to 0 .50”
• Sheet Size 72” Wide x 144” Long
5000 Watt Laser
• Cost effective laser cutting for carbon and stainless steel
• Varying shapes, patterns and holes can be cut within the same process
• Maximum material usage by use of a common platform nesting software
• Transfer capability of CAD and .DXF files
4Contract Manufacturing
Pipe / Lathe Cut• 2 .0” – 8 .0” OD
• 0.05” – 1.0” (Wall Thickness)
Shearing / Pipe Cut-Off
Pipe Cut-Off Machine
• Wide range of pipe sizes from 2 .0” – 8 .0” diameter with 1 .0” wall cutting capacity
• Pipe chamfering inside and out
Angle Shear• Min 0 .5” Long x 0 .5” Wide x
0.125” Thick
• Max 6 .0” Long x 6 .0” Wide x 0.5” Thick
Bar Shear• 12 .0” Wide x 0 .625” Maximum
Thickness
Plate Shear• 144” Wide x 0 .375” Maximum
Thickness
Shearing
• Heavy-Duty Shearing Capacity
• Tight Tolerances
5 Contract Manufacturing
Forming (CNC)• 0 .50” (Max Bend) up to 90
Degrees x 168”
• 0 .75” (Max Bend) up to 90 degrees x 60”
• 500-Ton Press Brake
• 12.0” Throat Depth
Forming
Forming
• CNC Press Brake
• Multiple Press Brakes
• High Precision
• Heavy Plate Applications
6Contract Manufacturing
Welding• GMAW
• GTAW
• FCAW
• SAW
• ASME Section IX
Welding
• Mild steel plate welding using GMAW process 1/8” - 6” thickness
• Stainless steel plate welding using GMAW process 1/8” - 6” thickness
• Aluminum plate welding GMAW and GTAW through 1” thickness
• Pipe welding to 52” diameter GTAW, FCAW, GMAW, SAW
• Robotic Welding
• Welders qualified to AWS D1.1
• Code welders certified to ASME Section IX (pressure)
• AWS Certified Welding Inspectors
Welding
7 Contract Manufacturing
Blasting and Painting
Powder Coating and Painting• Conveyor System
• Color Options Available
• 36 .0” Wide x 120 .0” Long
Powder Coating and Wet Spray Painting
• State of the Art Surface Treatment and Painting Process
• Powered Chain Conveyor System
• Iron Phosphate Conversion Washing Process
• High Temperature Curing Process
• Electrostatic Paint Application System @ 300 degrees Fahrenheit
• Variety of Paints and Colors (including Epoxy)
Blasting• Grit
• Steel Shot
• Glass Bead
8Contract Manufacturing
Complex Fabrication and Assembly • Electrical Assembly
• Mechanical Assembly
• Spacious Assembly Bays of 150’ Long x 18’ Wide x 50’ High
• 40-Ton Crane Capacity
Complex Fabrication and Assembly
Marine Loading Arm Underground Mining Transfer System
Stainless Steel Screen
9 Contract Manufacturing
Indoor Loading Facility Painting and Assembly
Bay Assembly Area Welding Capabilities
Bay Assembly Area Outdoor Testing Facility
Outdoor Laydown Area Testing and Assembly Area
10Contract Manufacturing
Certifications
Customers
2730 Hwy 145 SouthSaltillo, Mississippi 38866Phone: 662 .869 .5711Fax: 662 .869 .7493Toll Free: [email protected]
Form No . ContractManufacturing Printed in U .S .A . 02/2017
Certifications:ISO 9001:2008 Certified