conversion van owners manual - explorer van conversions - custom

Conversion VanOwners Manual

3 Years/36,000 MilesLimited Warranty To Original Retail Buyer

Explorer Van Company, Inc.P.O. Box 4527

Warsaw IN 46581-4527

574-267-7666

www.explorervan.com

Printed in USAAll rights reserved

To ensure proper warranty please fill out customer

warranty card.

Important

To order Parts call800-926-7685

If your van is covered under warranty, please

contact your dealer.

Service Dept.800-926-7878

CUSTOMER QUESTIONNAIRE (Please check the appropriate box)

Completely Very Somewhat Satisfied Satisfied Satisfied Dissatisfied Comments

Overall Exterior

Overall Interior Appearance

Quality of Workmanship

Quality of Materials

Seating

Audio System

Interior Lighting

Overall Satisfaction

CUSTOMER WARRANTY REGISTRATION

Name____________________________________Date Purchased___/____/______

Address______________________________________Phone ____-____-_______

City_____________________________State_________Zip Code______________

Vehicle Make____________________________Model_______________________

Model Year____________I.D. No.(Must Be Completed)_______________________

Product Application: Pleasure________Business________Other________________

I have read the Warranty and the Arbitration Provisions, which I agree are the exclusive and binding procedures for resolving any claims relating to my conversion vehicle, under the warranty or otherwise.

Signature___________________________________________________________

Dealer Purchased From: Name___________________________________________

City_______________________________State________Zip Code_____________

Comments:_________________________________________________________Please print or type and return this card to Explorer Van Company to validate warranty.

I have read the warranty supplied by the Explorer Van Company and agreed to the terms and conditions as stated therein.

Please Note: For Warranty to be valid, the card below must be filled out completely and mail to Explorer Van Company.

TAPE

PleasePlace

PostageHere

Explorer Van Co.P.O. Box 4527

Warsaw, IN 46581-4527

Table of Contents Introduction Congratulations ........................................................................................ 1 Introduction ............................................................................................... 2

Warranties Limited Warranty ................................................................................. 3-8

How the Items in Your Conversion Van Operate Connect With Us .................................................................................. 9 Interior Conversion Fuse Box .............................................................. 10 Overhead Console .................................................................................. 11 Driving Lights ........................................................................................ 11 TV Listening ........................................................................................... 12 Low Top Monitor / DVD Combo .......................................................... 13 TV in the High Top Van ........................................................................ 14 Indirect Lighting ..................................................................................... 14 Pleated Shades ......................................................................................... 15 Leather Seating ....................................................................................... 15 Six-Way Power Front Seats ................................................................... 16 Armrests ................................................................................................... 17 Reclining Seat Backs .............................................................................. 18 Headrest .................................................................................................... 18 Quick Release Seat Pedestal .................................................................. 19 Upper and Lower Child Restraint System .......................................... 20 Rear Storage Compartment ................................................................. 21 Sofa Center Fold Down Section ........................................................... 21 Power Sofa ............................................................................................... 22 Wheels ...................................................................................................... 23 Lug Nut Tightening ................................................................................ 23 Alloy Wheels ........................................................................................... 24 Running Board Capacity ........................................................................ 24 End Matter Part Descriptions .............................................................................. 25-52 Maintenance Record ........................................................................ 53-54 Notes ................................................................................................... 55-56

Congratulations! You have just purchased the finest quality van on the market. This owners manual is designed to ensure that you enjoy your Explorer

van as much and as long as possible, and that you protect your investment through proper care. Before driving your van for the

first time, take a moment now to read through this owners manual while seated in the van. The time spent familiarizing yourself with its features and operation will greatly enhance your personal safety

and enjoyment. Take good care of your Explorer van and it will provide years of service. We have provided a page in the back of this manual for you to record regular maintenance performed

on the van.

We at Explorer Van Co. appreciate your patronage, and we wish you years of enjoyment.

In addition to this owners manual, you will find a “Care Package” with your van.

This “Care Package” also contains extra buttons, striping, fuses, component manuals, and a lug nut adapter.

Special Note Explorer Van Company makes every effort to provide you, our

customer, with the finest product and service possible. Wood parts in Explorer van conversions are hand-crafted in our own plant. Slight color variations can be expected due to natural aging of

wood over a period of weeks and months. Replacement parts are also hand-crafted in our plant of the same type and grade of wood used for the parts when it was delivered to you. However, no tree is identical. You may notice a slight color variation in replacement parts, and, of course, replacement will also go through an aging

process as well.

Page 1

Introduction

All information and specifications in this owner’s manual are current at the time of printing. However, due to Explorer Vans continued commitment to product development, we reserve the right to make changes at any time without notice or obligation.

If you have any questions about your van after reading through this manual, please contact the dealer from whom you purchased

the van. Should you still have questions, you may call the Explorer Van Customer Service Department at 1-800-926-7878.

This owners manual explains the equipment available on Explorer

conversion vans —some items contained in this manual are optional and may not be

installed in your vehicle. A NOTE TO OWNERS OF EXPLORER VANS ABOUT TV

RECEPTION...

TV SIGNALS WILL NOT BE RECEIVED WHILE THE VAN IS IN MOTION

This monitor is basically used for DVD, Blu Ray or Video Games.

TV reception while you are parked may be enjoyed depending on location of the broadcasting station, assuming ideal conditions.

The Low Top Flip Down monitor is basically for DVD, Blu Ray or Video Games.

There is no TV antenna on the market that can eliminate the

blockage of the signals while a vehicle is in motion!

Happy Traveling!

Limited Warranty:Van Conversions

Important

To be eligible for service under the Explorer Limited Warranty You must complete and return the Customer Warranty Registration card

within sixty (60) days of your purchase.

To order Parts call 800-926-7685

Service Dept. 800-926-7878

If your van is covered under warranty, please contact your dealer.

I. Warrantor This warranty is granted by the Explorer Van Company (“Explorer”), P.O. Box 4527, Warsaw, Indiana 46581-4527.

II. THE WARRANTYExplorer warrants that, subject to the exclusions and other limitations set forth below, all parts and components installed by Explorer as part of its conversion package to an automotive van or light truck chassis will be free from defects in materials used and workmanship rendered for a period of thirty-six (36) months from date of initial sale to you or thirty-six thousand (36,000) miles, whichever comes first.

III. CONDITIONS TO WARRANTY COVERAGEWarranty Registration. You will not be entitled to the benefits of Explorer’s warranty unless you complete and return the Customer Warranty Registration card to Explorer within sixty (60) days of the date of your purchase of your Explorer Van. Notification of Defect or Damage. You will not be covered for any particular defect or damage unless you notify Explorer or your selling dealer within thirty (30) days after the defect or damage is or should have been discovered by you.

IV. WHO IS COVEREDConsumers Only. This warranty is provided to you only if you use the Explorer

Van solely for personal, family or household purposes. If you use the Explorer Van for commercial or business purposes, no warranty is provided.

Original Buyer Only. The warranty is provided to you only if you are the original retail buyer and it is not transferable. If you purchased your Explorer Van from the original retail buyer or another subsequent owner, your Explorer Van is not covered by this warranty.

V. WHAT IS COVEREDThis warranty covers the seats, interior lights, trim, windows and all other components and parts that have been installed by Explorer. If you elected to purchase upgraded wheels, those wheels are installed by Explorer, and are covered by this warranty.

VI. WHAT IS NOT COVEREDParts Supplied by Chassis Manufacturer. Explorer provides and sells conversion packages to dealers. Your dealer purchased the chassis itself from the manufacturer of the chassis. This warranty does not cover any components or other parts supplied by the manufacturer of the chassis. For example, the engine and all of its components, the frame, the steering mechanism, axles, brakes, heater, transmission, air conditioner, suspension, drive trains, wheels (other than upgraded wheels supplied by Explorer), tires and batteries are not covered by this warranty. You should contact the manufacturer of the chassis or your dealer if you discover a defect in any components or parts supplied by the manufacturer of the chassis.

New Parts and Equipment. Parts or other equipment installed after your Explorer Van leaves the control of Explorer are not covered by this warranty. Any defects or damages caused by such parts and equipment are also not covered by this warranty.

Alterations. This warranty does not cover any defects or damages caused by any alterations or modifications of your Explorer Van, including modifications of components and parts supplied by Explorer after the Explorer Van leaves the control of Explorer.

Handicap Accessible Vans. Explorer does not produce handicap accessible vans. If lifts or other parts and equipment have been in stalled on an Explorer Van to make it handicap accessible, the lifts and other parts and equipment are not covered by this warranty. Furthermore, if the addition of the lifts, parts, equipment or other alterations cause defects or damages to the components installed by Explorer, this warranty does not cover any such defects or damages and Explorer will not be responsible for them under this warranty.

Damage Caused by Accidents, Misuse or Other Events. Defects or damages resulting from collisions, fires, theft, vandalism, or weather conditions (including hail, floods, windstorms, and lightening) are not covered by this warranty. Defects or damages otherwise caused by you, any third parties or the forces of nature are also not covered.

Damage Due to Environmental Conditions. Defects and damages caused by airborne fallout, dust, salt, chemicals, tree sap, stones, insects, and the application of chemicals or sealants are not covered by this warranty.

VII. SPECIAL LIMITATIONS ON COVERAGE.Wood Parts and Components. Although wood products installed by Explorer are covered by this warranty, color variations which occur in natural wood products or color variations due to the natural aging process of wood over time are not defects or damages covered by this warranty.

Finish. This warranty does not cover any defects in or caused by the original factory finish applied by the chassis manufacturer. Maintenance. To the extent any of the components and parts supplied by Explorer require regular maintenance, you must provide that maintenance at your expense. Any defects or damages caused by a failure to provide regular maintenance is not covered by this warranty.

VIII. WHAT WILL EXPLORER DO.If, at any time during the applicable warranty period, any Explorer provided components or parts of your Explorer Van malfunction or fail due to a manufacturing defect or defect in workmanship, Explorer will, at its option, repair, replace, or adjust the defective component or part or refund the cost of a defective component. If Explorer elects to replace a defective component or part, it may not be able to obtain an identical component or part to use as a replacement. In such an event, it will use a reasonably equivalent component or part as the replacement. Explorer and your dealer are entitled to a reasonable time and a reasonable number of attempts to diagnose and repair any defect covered by this warranty. The remedy and Explorer’s liability set forth in this Part VIII for breach of Explorer’s Limited Warranty is the exclusive and sole remedy and the limit of Explorer’s liability for any breach of warranty.

IX. HOW TO OBTAIN WARRANTY SERVICE.If you discover any defect or damage covered by this warranty, you should promptly notify your dealer or send a notice to Explorer at the address in Part I. The notice must be provided within thirty (30) days after a defect is or should have been discovered. After notification, Explorer or your dealer will direct you to either return the defective part or the Explorer Van to your dealer, Explorer or

another authorized Explorer service center. If Explorer determines that repair or replacement by your dealer or another service center is impractical, you will be required to return the defective part or vehicle to the Explorer factory. All costs incurred by you for returning the Explorer Van to and from your dealer, another Explorer service center or the Explorer factory will be your responsibility.

X. RIGHTS UNDER STATE LAW. Other Legal Rights. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. For example, in addition to the limited warranty provided by Explorer, you may also have an implied warranty that arises under applicable law. Specifically, you may have an implied warranty of merchantability and/or implied warranty of fitness for a particular purpose. Limit on Length of Implied Warranty. The implied warranties available to you are limited, to the extent allowed by law, to the time period covered by the Explorer Limited Warranty or to the applicable time period provided by state law, whichever period is shorter. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Business or Commercial Purposes. THE IMPLIED WARRANTIES WILL NOT APPLY TO YOU AT ALL IF YOU USE YOUR VEHICLE FOR BUSINESS OR COMMERCIAL PURPOSES. IN SUCH CIRCUMSTANCES, EXPLORER DISCLAIMS ANY AND ALL EXPRESS WARRANTIES AND ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

XI. LIMITATIONS ON REMEDIES FOR ALL CLAIMSIncidental and Consequential Damages. In no event will Explorer be responsible for any time or income that you lose, any inconvenience you might be caused, the loss of your transportation or use of your vehicle, cost of rental vehicles, fuels, telephone, travel, meals or lodging, the loss of personal or commercial property, the loss of revenue, or any other incidental on consequential damages you may have.

Punitive Damages. Punitive, exemplary, or multiple damages may not be recovered unless applicable law prohibits their disclaimer.

Breach of Implied Warranties. If you are entitled to the benefit of any implied warranties, your remedy and Explorer’s liability will be as set forth in Part VIII for a breach of the Explorer Limited Warranty.

Class Actions. You may not bring any warranty related or other claims against Explorer as a class representative, a private attorney general, a member of a class of claimants or in any other representative capacity.

Arbitration. A warranty related or other claim against Explorer must be arbitrated in accordance with Part XIV and not brought in any civil court.

All Types of Claims. The limitations set forth in this Section apply to claims for breach of Explorer’s warranty, other breach of warranty claims, claims for negligence and to other claims against Explorer based on any other theory.

Effect of State Law. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the limitations or exclusions related to such damages set forth in this Part XI may not apply to you.

XII. PRODUCTION CHANGES Explorer reserves the right to make changes in the conversion vans its manufactures or sells at any time. Explorer has no obligation to make the same or similar changes to any van conversion it previously manufactured or sold, and Explorer has no obligation to conform any Explorer Van to the features shown in any Explorer brochure or advertisement.

XIII. REPORTING SAFETY DEFECTS TO THE UNITED STATES GOVERNMENTIf you believe that your vehicle has a safety defect, you should inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying Explorer. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exist in a group of vehicles, it may order a recall or remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Explorer. To contact NHTSA, you may either call the Auto Safety Hot-line toll free at 1-800-424-9393 (Washington, D.C. residents may call 366-0123) or write to NHTSA, U.S. Department of Transportation, 400 Seventy Street, Washington D.C. 20590. You can obtain other information about motor vehicle safety from the hot line.

XIV. ARBITRATIONIf Explorer is unable to resolve your warranty claim or you have any other claim against Explorer or your dealer that relates to your Explorer Van conversion, you must submit your claim to binding arbitration under the federal Arbitration Act, 9 U.S.C. § 1-14. Arbitration will be administrated by the American Arbitration Association (AAA), pursuant to its Commercial Arbitration Rules, unless and until EXPLORER designates a different administrator, in which event a notice will be mailed to your last known address. To initiate an arbitration proceeding, you must notify EXPLORER of your intent to arbitrate and binding arbitration

proceedings will be held after you have paid $125 to the American Arbitration Association to be applied to the initial filing fee. If your claim is less than $10,000, EXPLORER will pay the balance of the initial filing fee and any final fee payable to AAA and the arbitrator shall not award damages in excess of $10,000. If your claim exceeds $10,000 or is not specified, you must pay one half of the fees and costs payable to AAA in excess of $125. You, the dealer, and EXPLORER will each pay their own costs and expenses in connection with the arbitration hearing. The claim will be heard by a single arbitrator, and will be held thirty (30) days after the claim is filed, unless all parties agree to a later date. The arbitrator shall be selected from a panel named by AAA, pursuant to its rules. Unless required by law, the arbitrator shall award only actual damages for financial loss, and shall not award damages for personal injury or mental anguish, or other intangible claims. Statutes of limitation, which would apply to a court proceeding for your claim, will apply to commencement of arbitration proceedings. If you file a claim in court, you will be required to pay all fees, cost and expenses, including Explorer’s attorneys’ fees, for dismissal or referral to arbitration. This Agreement will apply to you, your heirs, and assigns, and anyone who purchases or leases your Explorer Van from you or operates or occupies it with your permission or without objection by you. Nothing in this Agreement enlarges your rights or gives you any rights or claims you would not otherwise have. FOR INFORMATION ABOUT HOW TO FILE A CLAIM OR ABOUT THE ARBITRATION PROGRAM, CALL EXPLORER AT (574) 267-7666, OR THE AMERICAN ARBITRATION ASSOCIATION AT (800) 778-7879.

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To replace one of these fuses, simply pull the protruding plastic tab directly towards you and replace the burnt fuse with one of the

same size. For a wiring schematic, call 1-800-926-7878.

Interior Conversion Fuse BoxYour van is equipped with an interior conversion fuse box.It contains fuses of various sizes, each designed to protect

electronically - powered accessories in the van. They will require replacement should a fault occur within the vans electrical system.

Sofa Breaker is located behind the fuse box breaker and is self resetting.

GM - 3 Door Ford GM - 4 Door

Overhead Console 15 amp

Explorer Installed Mirror 3 amp

Fog Lights 15 amp

Rear TV 7.5 amp

TV, ACC Power Points 10 amp

Blu-Ray, Subwoofer, Constant Power

Points, Flip-Down TV Power, Rear Radio

Memory5 amp

DriverHeated Seat

10 amp

PassengerHeated Seat

10 amp

Sofa Switch7.5 amp

Reading LightsInverter Trigger

15 amp

Sunroof10 amp

Sunroof10 amp

Overhead Console

Below the console switches you will find the Rear Air/Heat Master Switch. This switch mush be on AUX for the rear switch to

operate. If it is not, only the front switch will operate the unit.

NOTE: The Sunroof switch is a TOUCH SWITCH.DO NOT HOLD THE BUTTON!

To Open:On the first touch the Sunroof will pop up. The sunroof will slide

open on the second touch.

To Close:The first touch will slide the sunroof forward. Touch the button

again and the sunroof will recess back into the frame.

The sunroof will automatically close when the key is turned off.

The front overhead console in your van will be equipped with a unique arrangement of switches. This arrangement is determined by the options installed in your van. These switches operate items such as indirect lights, cabinet lights, fog lights and the sunroof.

Sunroof Control

Rear Air/Heat Fan Switch

Some vans are equipped with optional driving lights, wired into a switch in the overhead console. Note that the laws on

the use of driving lights vary from state to state. Check the applicable laws in your state.

Driving Lights

If your van is equipped with a TV Sound system, you have two ways to listen. You can listen through the speakers or through the cordless headphones, which are on at all times. This switch turns the overhead speakers on and off. Refer to the manuals included

with your van for more information on these optional accessories.

Center Console

Blu-Ray player.

Low Top HiTop

TV Listening(located in ceiling)

The ignition switch must be in the “on” position before using any of these components. Please note the TV signal will not be

received while vehicle is in motion. Vehicle motion and variations in electric current may cause the picture to “roll” or produce a “snowy” effect on the picture. For this reason you may want to consider a DVD, Blu Ray or Satellite System to provide more

satisfying TV entertainment.

Note: The TV Monitor must be set to operate the DVD on HDMI1 or Satellite System on A/V mode. To operate an optional game

setup, the TV Monitor must be set to HDMI2 on TV. Refer to the manuals included with your van for more information on these

optional accessories.

Low Top Monitor/ DVD Combo

Low top vans (that is, vans that are not equipped with an optional

high top) can still be equipped with an LCD screen Flip Down Monitor with built-in DVD or Blu Ray player. In such cases,

the necessary monitor connections are made between the plate mounted on the back wall behind the fuse block. Explorer

uses various manufacturers of LCD Monitors. Sizes may also vary. Please refer to your Monitor owners manual for operating

instructions.

TV in the High Top Van

Please refer to the operating instructions supplied in your “Care Package” for the particular electronic component installed in your

van.

Indirect Lighting

Indirect lighting supplies soft, moderate lighting throughout the vans interior. The lights are located in valances, window sills, and

optional ceiling slats controlled by a switch in the overhead console.

Pleated Shades

Optional pleated shades are installed on some vans. These are adjusted by sliding the shade up or down as desired.

If the rear cargo doors have shades, you should keep these in the fully open position when the vehicle is in motion.

Move this bottom barup or down as desired.

Leather Seating

The optional leather seating installed in Explorer Vans requires additional care and cleaning. To clean, wipe seat surface with a

piece of cheese cloth dampened with lukewarm water and a mildsoap (such as Castile or Ivory). Thoroughly rinse the leather with

another cloth dampened with clean lukewarm water, and then dry with a soft, dry cloth. Do this often as leather becomes soiled.

Applying oil to the finished surface will harm the leather, neither should you use varnish or furniture polish.

Six-Way Power & Power Recline Front Seats

Optional six-way power and or power recline seats are available on Explorer Vans. They are controlled by the switches located on the lower outside section of the seat. The operation of the each switch

is described in the diagram below.

The center knob moves the entire seat up, down, forward, and back. Move the knob in the direction you want to move the seat.

This knob will not affect the seat tilt in any direction.

Familiarize yourself with these controls, so that you can operate seat safely while the vehicle is in motion.

If your seat does not move in response to the seat controls above, it is likely that a fuse needs to be checked—see the diagram on page 10.

Pull this switch up

to tilt the back of the seat up. Pushthis switch downto tilt the back of

the seat down.

Pull this switch upto tilt the front of the seat up. Push this switch down to tilt the front of

the seat down.

Outsides of seat.

Power Recline SwitchPress and hold either

direction until seat is reclined in desired position.

(located on front seats only)

Page 18

Power Lumbar OptionLocated on armrest. Push button to desired comfort.

ArmrestsArmrests provide additional comfort while you are seated in your

van. Move them as shown in the diagram below.

The armrests are moved by simply grasping them at

the front and moving them up or down.

Do not place excessive weight on the armrest , this will cause damage.

Heated Seat OptionLocated on armrest. Turn switch on to warm seats.

Options available for front seats only, driver or passenger.

Reclining Seat Backs

All vans are equipped with reclining seats. The following diagram illustrates how they are operated.

The seat will recline when the

lever at the base of the seat cushion is

pulled up. The driver’s seat should be adjusted before the vehicle

is in motion.

Optional HeatedSeat Switch

(Some models have switch on outside of

armrest)

Move lever beforemoving the headrest up or down.

The headrests are adjusted by moving the latch (illustratedbelow), grasping the headrest, and moving it to the desired

position.

The driver’s headrest shouldnot be adjusted while the

vehicle is in motion.

Headrest

Quick Release Seat Pedestal

Seats are equipped with quick release pedestals. To remove the seat, simply push down on tab, pull up on lever and slide around

until seat pedestal releases. (Shown in illustration below.)

To reinstall align seat on pedestal, push down, pull lever back until lock position.

Note: Swivel seats must be in forward position when van is in motion, for proper seatbelt operation.

Upper and Lower Child Restraint System

Your van has a child restraint anchorage system to insure the

proper safety of your child. Your middle seats have upper anchorages between the seat bottom and back.

Your lower seat anchorage is at the back of the pedestal plate.

Rear anchor for child restraint system located behind sofa.

Rear Storage Compartment

Located in the rear of the van on the passenger side, rear compartment contains the vehicle jack (please refer to chassis

owners manual for complete instructions).

Note: On Ford models the vehicle jack is located under the sofa.

Grasp the top of center section and fold

down.

Sofa Center Fold Down Section Some rear sofas are designed so that the center section of the

back folds down.

Power Sofa

This sofa moves from upright position to a fold down position and back by operating the switches located on the passenger rear

sidewall behind the sofa.

Note: While van is in motion, the sofa should be in full upright position. The sofa must not be in fold down position.

Controls to operate sofa position up or down and fore and aft if equipped.

The back of the center section forms a tray like area. The sofa may also have optional headrest and armrest.

This power sofa should only be operated by an adult.

SERVICE BULLETIN

Customers purchasing an Explorer Van equipped with cast alloy wheels must be made aware of the lug nut tightening procedure

necessary in the immediate break-in period of the van.

Lug nuts need to be checked and tightened often the first one hundred (100) miles and once again after an additional two

hundred fifty (250) miles. Lug nuts should then be checked every one thousand to fifteen hundred (1,000-1,500) miles.

If the wheels are ever removed for service or tire rotation, the initial lug nut tightening procedure must be gone through again.

Failure to follow proper lug nut tightening procedures could result in wheel stud failure and possible loss of the wheel.

Optional Upgrade TiresThe buyer understands that the original tire manufacturer provides

a warranty for any implied defects.

Page 23

Lug nut adapter provided in Care Package.

Wheels

Please note that it is normal for the front wheels to accumulate more dust than the rear wheels. This dust is the normal result of wear on the front disc brake pads. Be sure to follow the cleaning

directions on page 24.

Note on Alloy Wheels

If your van is equipped with alloy wheels that have a special coating, clean these wheels only with a soft cloth and warm soapy

water—never use a wire brush or other objects that might remove the protective coating on the wheel.

Never use any cleaners.

Running Board CapacityThe running board capacity for high top and

low top vans is 300 lbs.

THE CARE & MAINTENANCE OFPVD COATED WHEELS

PDV (Physical Vapor Deposition) coated aluminum wheels are not the same as chrome plated wheels and clean up easily with the use

of soap and water.

Explorer recommends the use of mild soap (or “car wash” soap) and water with a soft sponge for cleaning on a regular basis. Dry

with a soft cloth.

AVOID spraying cold water on extremely hot wheels. Always allow wheels to cool before cleaning.

DO NOT USE abrasive wheel cleaners or acid based chrome wheel cleaners intended for use on chrome plated wheels.

DO NOT USE steel wool or stiff bristle brushes on the finish.

If a scratch does appear, we recommend the use of Meguiar’s Scratch X 2.0 for the removal of mild scratches. Follow

manufacturer’s instruction on product bottle.

Driver Front DoorKey # Part Description1 Upper Leather Trim - 09 Style2 Factory Door Panel3 Driver Front Door Wood Trim4 Leather Door Panel5 Tweeter Speaker6 Driver Door Pod7 Door Speaker - Factory

1

2

3

4

7

5

6

Passenger Front DoorKey # Part Description1 Tweeter Speaker2 Pass Door Pod3 Door Speaker - Factory4 Upper Leather Trim - 09 Style5 Factory Door Panel6 Pass Front Door Wood Trim7 Leather Door Panel

1

2

3

4

6

7

5

Driver Side 60 Cargo Door Key # Part Description1 Factory Door Panel2 Door Shade - DR603 Black Cup Insert4 Door Shroud - DR60-09 Style5 Door Pull6 Door Handle Bezel7 Leather Door Panel - 09 Style8 Accent Trim - DR60 - 09 Style9 Door Pocket - DR60

9

6

7

8

1

2

3

4

5

Driver Side 40 Cargo Door Key # Part Description1 Door Pull2 Leather Door Panel - 09 Style3 Factory Door Panel4 Door Shade - DR405 Door Shroud - DR40 - 09 Style6 Accent Trim - DR40 - 09 Style7 Door Pocket - DR40

5

6

7

1

2

3

4

Pass Side 60 Cargo Door

6

7

8

Key # Part Description1 Door Pull2 Door Handle Bezel3 Leather Door Panel - 09 Style4 Door Shroud - P60 - 09 Style5 Factory Door Panel6 Door Shade - P607 Black Cup Insert8 Accent Trim - 09 Style9 Door Pocket P60

1

2

3

4

5

9

Pass Side 40 Cargo DoorKey # Part Description1 Factory Door Panel2 Door Shade - P403 Door Pull4 Door Shroud - P40 - 09 Style5 Leather Door Panel - 09 Style6 Accent Trim - P407 Door Pocket - P40

1

2

3

4 5

6

7

Driver Rear Cargo DoorKey # Part Description1 Factory Door Panel2 Door Shade -DRC3 Leather Door Panel

1

2

3

Passenger Rear Cargo DoorKey # Part Description1 Factory Door Panel2 Door Shade - PRC3 Cargo Door Handle Bezel4 Leather Door Panel5 Lower Door Carpet

1

2

3

4

5

DashKey # Part Description1 Leather Steering Wheel2 Dash - Factory3 Drink Tray - Factory

1 2 3Ford Dash

GM Dash

Center Ice Chest & Entertainment Console

Key # Part Description1 110 Game Outlet2 HDMI Input3 TV Speaker Switch4 Cooler Lid/Cup Holders5 Blu-Ray Player (HiTop Only)6 Rear Air/Heat Control7 Air Vent

6

1 2 3 4

5 7

Driver Side Wall 3 Door - GM(without driver side cargo doors)

Key # Part Description1 Driver Window Ledge2 Driver Ledge Trim - 3 Door3 Fuse Box

1 2

3

Passenger Side Wall 3 Door - GM(with T-Slider window installation)

Key # Part Description1 Passenger Ledge Cup Holder / Accent Trim - 3 Door2 Passenger Ledge Storage - 3 Door3 6 x 9 Delco Speaker4 Passenger Window Ledge - 3 Door5 Passenger Ledge Trim - 3 Door

1 2 3

4 5

Driver Side WallFord w/ Factory Glass

Key # Part Description1 Driver Window Shroud (2 pcs)2 Driver Shade3 Window Shroud Trim (Arrow)4 Rear Air Shroud5 Sofa Shoulder Harness Seat Belt6 Driver Side Wall7 Window Ledge Cup holder / Accent Trim

6 7

1 2 3

4 5

Passenger Side Wall Ford w/ Factory Glass

Key # Part Description1 Window Valence Trim / Indirect Light2 Passenger Window Shade3 Passenger Window Ledge Cup Holder / Accent Trim4 Radio Speaker - Factory5 Passenger Side Wall6 Passenger Window Valence7 Sofa Switches8 Passenger Window Shroud9 Passenger Sofa Seat Belt10 12 Volt Power Outlet

9

6

7

8

1

2

3

4

5

10

Key # Part Description1 DR Shade2 DR Side Window Shroud3 Shoulder Harness Seat Belt4 Window Ledge Accent/Cup Holder5 Rear Air Shroud6 Shroud Accent Trim (Arrow)7 Indirect Light Dimmer Switch8 USB Charging Port9 Driver Side Wall

Driver Side Wall 4 Door - GM

1

2

3

5

6

7

8

9

4

Passenger Side Wall 4 Door - GMKey # Part Description1 Passenger Window Shade2 Shroud Accent Trim (Arrow)3 Pass Window Shroud - 4 Door4 Power Sofa Control5 Pass Side Wall6 Window Ledge Accent/Cup Holder7 12 Volt Outlet8 Rear Storage Door

6 7 8

1 2 3 4

5

Low Top Ceiling - Rear To Front

Key # Part Description1 Reading Light - 09 Style2 15” LCD Flip - Down Monitor with Built-in DVD3 Air Vent

1

2 3

Low-Top Ceiling - Front To Rear

Key # Part Description1 Speakers - TV2 High Intensity Ceiling Light Panel3 Speakers - Front Radio

1 2

3

Hi-Top Interior Ceiling - Rear To Front

Key # Part Description1 Wing Storage Doors2 Cordless Headphone Eye3 Reading Lights4 TV Speakers

1

2

3

4

Hi-Top Interior Ceiling - Front To Rear

Key # Part Description1 Wing Storage Door2 TV Speakers3 Power Sunroof4 Air Vent5 Rear Storage Door6 Back-up Sensor Horn

5

1 3

4 6

2

Ceiling ElementsKey # Part Description1 High Intensity Ceiling Light - 09 Style2 Indirect Lighting3 Wing Storage Door4 Reading Light - 09 Style5 TV Speakers

4

1

2 3 5

Key # Part Description1 Sofa Back Storage and Net2 Rear Sofa Switch3 Rear Air/Heat Shroud4 Care Package5 Rear Storage Compartment

Rear Sofa Back

1 2

3 54

Key # Part Description1 Cordless Headphone Hook2 Accent Trim (Arrow)3 Speaker - Factory4 USB Charging Port5 Passenger Window Ledge Cup Holder Accent Trim6 Cup Holder

Window Ledge 4 Door

6

1 2

3 4 5

Driver Front Window Ledge 3 Door Key # Part Description1 Driver Ledge Cup Holder / Accent Trim - 3 DR2 Driver Window Ledge3 Fuse Box - 3 DR

1 2

3

Pass & Front Ground Effects 3 or 4 Door

1

2

3

4

5

6

7 10

Key # Part Description1 Pass Rear Flare2 Pass Body3 Pass 40 Door4 Pass 60 Door5 Pass Running Board6 Pass Front Door7 Pass Front Flare8 Factory Bumper Cap9 Full Front Bumper Cover10 Front Step Bumper

8

9

Driver & Rear Ground Effects 4 Door(with driver side cargo doors)

Key # Part Description1 Dr Front Flare2 Dr Front Door3 Dr Running Board4 Dr Front Cargo Door5 Dr Rear Cargo Door6 Dr Body7 Dr Rear Flare8 Ground-Effect Molding Insert9 Rear Bumper Cover

1

2

3

4

5

6

7 8

9

Driver & Rear Ground Effects 3 Door(without driver side cargo doors)

Key # Part Description1 Dr Front Flare2 Dr Front Door3 Dr Running Board4 Dr Body5 Black Ground-Effect Molding6 Dr Rear Flare7 Rear Bumper Cover

1 2 3 4 5 6 7

Pony Boards

Driver Side

Passenger Side

Tail Piece

Rear Flare w/Tail Piece

Maintenance Record Record the maintenance performed on your van in space provided below. This will serve as a permanent record for your later reference, and will help ensure that you care for van properly. Please refer to the owners manual provided by the van manufacturer for the appropriate maintenance intervals.

Make _______________________________________________Model _______________________________________________Year _________________________________________________Engine Size ___________________________________________ VIN (Vehicle Identification Number) ______________________

Date Mileage Maintenance Performed

Page 54

Date Mileage Maintenance Performed

Page 56

Notes

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