Conveyor Controller is a comprehensive, pre-engineered library of PLC application software that includes several standardized (but fully configurable) functional modules that support: …Operations such as: !  Receiving !  Quality Control !  Warehouse Storage/Retrieval !  Picking !  Packing !  Returns !  Shipping/Loading …A variety of Specialty I/O (for most leading manufacturers equipment): !  Bar Code Scanning & Vision !  RFID Readers !  In-Motion Dimensioning/Cubing !  In-Motion Weighing !  Marking/Coding !  Other …A wide range of material handling technologies: !  Package Conveyor !  Garment Rail !  Pallet !  Other Application software libraries have been successfully implemented with Automotion, FKILogistex (Mathews, Buschman, Alvey), Ermanco, HK, Hyrol, Quantum, Rapistan (Siemens-Dematic), Promec and Schonenberger equipment.

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Product Overview

Product Highlights

!  Installed and operating at over 60+ sites across the US and abroad !  Software is completely modular and pre-engineered to reduce cost, minimize installation/test/ commissioning time and abate implementation risk !  Turnkey including all electrical & control hardware, panel build and field wiring !  One of the most extensive and technically advanced PLC application software libraries in the material handling industry today

Quality Control

Reserve Storage

Order Picking & Packing

Automatic Shipping Label

Print/Apply Shipping Sort

Automatic Scan, Cube &

Weight

Fluid Trailer Loading

(Shipping)

Trailer Manifesting & Advanced Ship

Notices

Shipping Label Scan

Fluid Trailer Unloading (Receiving)

Receiving Check-In

Primary Warehouse Sort (By Operation)

Receiving Label Scan

LAN Connection To Pyramid’s: •  Label Manager •  Dock Manager •  Facilities/HMI Manager •  Induction Controller •  Sort Controller

PYRAMID CONTROLLER SERIES

Phone: (513) 679-7400 Fax: (513) 679-7415 http://www.pyramidcontrols.com

CONVEYOR CONTROLLER

•  Automatic, high speed label/print apply operation for compliance labeling of shipping cartons •  Integrated with Pyramid’s Label Manager to provide total, seamless control relative conveyor operation, product induction and precision product registration for labeling

•  Automatic “sampling and shipping station” that includes bar code scanning, cubing and weighing integrated with conveyors and powered extendible loaders •  Integrated with Pyramid’s Dock Manager to provide comprehensive statistical process control and manifesting

•  Fluid loading of trailers using powered extendible loaders •  Loaders completely integrated with conveyor control system for efficient and safe operation •  Fully integrated two(2) sided bar code scanning to support carton ID capture for manifesting

Induction Controller At Work

Product Notes

Basic Architecture

•  AB/Rockwell Automation ControlLogix, Soft Logix, Micro Logix, PLC 5/xx and SLC processors & I/O. •  GE 90/30 & 90/70 •  Siemens S5 & S7 •  Modicon 584 & 984 •  PLC Direct DLxxx

•  Pyramid Controller Series Conveyor Controller Software Library which includes all modular application software •  Complete application engineering and software configuration to meet specific customer requirements

•  High performance Industrial Field Bus integration using Devicenet, Controlnet, Ethernet, Data Highway+, Profibuss •  Seamless LAN integration with Pyramid’s other products including Sort Controller, Induction Controller, Facilities/HMI Manager, Dock Manager & Label Manager, and other company products Lb/G

•  Scanners & Vision (Cameras) - DataLogic - CI Matrix - Accu-Sort Automatic In-Motion Weighing - Mettler Toledo - Ramsey/ICORE •  Automatic Dimensioning (Cubing) - Metler Toldeo - Accu-Sort

In/M

Conveyor Controller can be used in conjunction with Pyramid’s other Controller Series products including:

•  Induction Controller – A pre-engineered and packaged N:1 servo sorter induction control system (and 1:1 gap optimizer) that supports a wide range of product types and performance levels •  Sort Controller – Pre-engineered sort control product that supports high speed package sorting across multiple sorting technologies e.g. belt, slat/shoe, cross-belt, etc. and sorter manufacturers

For the implementation of an Conveyor Controller application, Pyramid offers a full line of professional services including: project management, design, engineering, panel build, installation & field wiring, education/training, commissioning, and post-implementation support.

•  Control panel assembly including all electrical and control sub-panel components •  Complete motor control center including contactors, motor protectors, etc. •  Utility and main power feeders

•  AB/Rockwell Device Net & Control Net field device integration •  AB/Rockwell Automation field I/O devices such as: sensors, motion encoders, switches, etc. •  Alternative hardware manufacturers available upon request e.g. Cutler- Hammer

Phone: (513) 679-7400 Fax: (513) 679-7415 www.pyramidcontrols.com