copper terminals - · pdf filecopper terminals how to specify temperature rating finish copper...

The Kompress part numbering system has been carefully devised to

help the specifier understand and recognise each element of the code.

The simple part numbering system makes specifying easy without

constant reference to the catalogue.

This is how the part number is created-

=CT (Copper Terminal). 185 (Conductor size mm2). 16 (Stud size mm).

COPPER TERMINALS

HOW TO SPECIFY

TEMPERATURE RATING

FINISH

COPPER SPLICES

BELL MOUTH CABLE ENTRY

COPPER TERMINALS

eg CT 185 - 16

2

Kompress copper tube terminals (prefix CT) are manufactured from

precision drawn tubes to BS 2871, they are designed and manufactured

to meet performance requirements of BS 4579 Part 1 and are

supplied in accordance with our ISO 9001 Accredited Certification

All standard types in the range between 6mm2 - 800mm2 have

bell mouths to ensure easy entry for even flexible conductors.

Kompress copper tube splices (prefix CS) are manufactured from the

same materials and to the same standards as COPPER TERMINALS.

Copper terminals and splices are supplied plated as standard

to BS 1872 Part 2 for corrosion resistance and attractive appearance.

However, if plain untinned pieces are required please consult

the Kompress Sales Office.

The standard electro tinned parts are suitable for use up to temperatures

of 150ºC. Should a higher temperature capability be required please

consult the Kompress Sales Office.

COPPER TUBE TERMINALS AND SPLICES

STUDmm

LENGTHL

WIDTHW

INSIDEDIAMETER

D

HOLEDIAMETER

dø

RECOMMENDEDTOOLING

CT1.5-3CT1.5-4CT1.5-5CS1.5

345-

16.017.018.014.0

6.56.57.5-

1.81.81.81.8

3.24.35.3-

KT2 KT13

CT2.5-3CT2.5-4CT2.5-5CT2.5-6CS2.5

3456-

16.017.018.019.016.0

7.57.58.59.0-

2.32.32.32.32.3

3.24.35.36.5-

CT4-4CT4-5CT4-6CS4

456-

21.022.023.019.0

8.59.0

10.0-

3.03.03.03.0

4.35.36.5-

CT6-4CT6-5CT6-6CT6-8CT6-10CT6-BLCS6

4568

10--

24.624.624.627.330.730.719.0

9.69.7

10.012.514.712.5

-

4.04.04.04.04.04.04.0

4.35.36.38.3

10.3--

KT2 KT13

KT2 KT13

KT2KT23

KT13KT24


568

1012--

30.030.030.034.134.134.123.0

10.410.512.514.717.512.5

-

4.54.54.54.54.54.54.5

5.16.38.2

10.412.7

--

KT17KT23KT25KHH13C

KT24KFH13CKFH23H


568

1012--

30.730.730.735.935.935.927.0

11.011.012.515.117.512.5

-

5.55.55.55.55.55.55.5

5.26.38.3

10.312.8

--

KT17KT23KT25KHH13C

KT24KFH13CKFH23H


568

1012--

32.232.232.236.936.936.931.0

13.113.113.115.117.513.1

-

6.76.76.76.76.76.76.7

5.26.38.3

10.212.8

--

KT24KFH13CKFH23C

KT23KT25KHH13C

All dimensions in mm

3

CONDUCTORSIZE mm2

1.51.51.51.5

2.52.52.52.52.5

4.04.04.04.0

6.06.06.06.06.06.06.0

10101010101010

16161616161616

25252525252525

PACKSIZE

100

100

100

100

100

100

100

PART NO.

COPPER TERMINALS

PART NO. CONDUCTORSIZE mm2

STUDmm

LENGTHL

WIDTHW

INSIDEDIAMETER

D

HOLEDIAMETER

dø

PACKSIZE

RECOMMENDEDTOOLING

CT35-5CT35-6CT35-8CT35-10CT35-12CT35-14CT35-BLCS35

3535353535353535

568

101214--

37.637.637.641.541.543.541.535.0

15.815.815.816.218.619.615.8

-

8.68.68.68.68.68.68.68.6

5.26.38.3

10.312.914.8

--

100

KT24KFH23HKFH13C

KT23KT25KHH13C


5050505050505050

68

10121416--

40.240.243.243.243.252.843.240.0

17.617.617.618.720.323.217.6

-

9.69.69.69.69.69.69.69.6

6.3 8.3

10.312.814.816.5

--

100



KT24KFH23HKFH13C

KT23KT25KHH13C

CT70-6CT70-8CT70-10CT70-12CT70-14CT70-16CT70-20CT70-BLCS70

707070707070707070

68

1012141620--

50.450.450.450.452.952.971.952.943.0

21.821.821.821.822.222.230.022.2

-

12.012.012.012.012.012.012.012.012.0

6.38.2

10.212.714.816.320.9

--

50

KT24KFH23HKFH13C

KT23KT25KHH13C


9595959595959595

81012141620--

53.253.253.256.856.873.656.845.0

24.324.324.324.324.330.024.3

-

13.513.513.513.513.513.513.513.5

8.310.312.714.816.320.9

--

50KT23KT25KFH13C

KT24KFH23HKFH13C


120120120120120120120120

81012141620--

59.159.159.164.064.076.664.048.0

27.527.527.527.527.530.027.5

-

15.015.015.015.015.015.015.015.0

8.310.312.714.816.320.9

--

25KT23KFH23HKFH13C

KT24KHH13C


150150150150150150150

1012141620--

66.366.366.371.471.471.453.0

30.330.330.330.330.330.3

-

16.516.516.516.516.516.516.5

10.212.714.716.220.8

--

25KT23KFH23HKFH13C

KT24KHH13C


185185185185185185185

1012141620--

72.472.472.476.276.276.258.0

34.034.034.034.034.034.0

-

19.019.019.019.019.019.019.0

10.312.914.716.520.9

--

25KT23KHH13C

KFH13CKFH23H

COPPER TERMINALS

4

PART NO. CONDUCTORSIZE mm2

STUDmm

LENGTHL

WIDTHW

INSIDEDIAMETER

D

HOLEDIAMETER

dø

PACKSIZE

RECOMMENDEDTOOLING


240240240240240240240

1012141620--

91.491.491.491.491.491.458.0

37.837.837.837.837.837.8

-

21.021.021.021.021.021.021.0

10.312.714.716.420.9

--

10KT23KHH13C

KFH13CKFH23H


300300300300300300300

1012141620--

97.297.297.297.297.297.263.0

43.943.943.943.943.943.9

-

24.524.524.524.524.524.524.5

10.312.714.716.420.9

--

10



KFH13CKFH23H

KHH13C

CT400-12CT400-14CT400-16CT400-20CT400-BLCS400

400400400400400400

12141620--

102.8102.8102.8102.8102.879.0

47.447.447.447.447.4

-

27.027.027.027.027.027.0

12.714.716.420.9

--

1 KFH13CKFH23H

KHH13C

CT500-14CT500-16CT500-20CT500-BLCS500

500500500500500

141620--

116.2116.2116.2116.295.0

52.752.752.752.7

-

30.030.030.030.030.0

14.716.420.9

--

1

CT630-4HCT630-16CT630-20CT630-BLCS630

630630630630630

81620--

145.8145.8145.8145.8120.0

64.564.564.564.5

-

35.535.535.535.535.5

4x8.616.420.9

--

1 KFH23H

KFH23H

CT800-4HCT800-20CT800-BLCS800

800800800800

1020--

162.5162.5162.5130.0

70.770.770.7

-

39.039.039.039.0

4x10.520.9

--

1 Consult Kompress

CT1000-4HCT1000-20CT1000-BLCS1000

1000100010001000

1020--

167.8167.8167.8140.0

76.776.776.7

-

42.042.042.042.0

4x10.520.9

--

1 Consult Kompress

4 HOLE SPECIALSize range 10 to 500mm

2

With 4 holes in the palm for standardtransformer mounting.

LONG PALMSize range 10 to 1000mm

2

Double length palm,normally suppliedblank but holes can be provided to order.

COPPER PINSize range 10 to 1000mm

2

Pin dimensions on request.

RIGHT ANGLESize range 10 to 1000mm

2

With palm 90º angle to barrel.

SPECIAL PURPOSE COPPER TERMINALS

5

COPPER TERMINALS

COMPRESSION TOOLS

KT23 - 6 to 240mm2

Rugged mechanical rack and pinionmulti-stroke tool with ratchet control.Six hexagonal die sets are requiredfor full range. See tooling chart.

KT24 - 6 to 150mm2

Lightweight, but sturdy mechanical tool, ideal for crimping terminals with limitedaccess. Three hexagonal die sets arerequired for full range. See tooling chart.

KT25 - 10 to 95mm2

Versatile lightweight tool with fine screwadjusted dies providing indent crimp.

KHH13C - 10 to 400mm2

Hand hydraulic tool with multi-stroke action.Thirteen hexagonal die sets are requiredfor full range. See tooling chart.


KT2 - 1.5 to 6mm2

Simple service pliers incorporating wirestripper and cutter.

KT13 - 1.5 to 6mm2

KT17 - 10 to 16mm2

Precision ratchet toolsensuring afull crimp.

COPPER TERMINALS

6

COMPRESSION TOOLSKFH13C - 10 to 400mm2

Consists of KV13C crimping headand KHFP2Foot Pump plus connecting hose.Thirteen hexagonal die sets arerequired for full range.See tooling chart.

KFH23H - 10 to 630mm2

Consists of KV23H crimpinghead and KHFP2Foot Pump plus connecting hose.Fifteen hexagonal die sets arerequired for full range.Adaptors required for sizes 10 to400mm2

See tooling chart.

CABLEAREAmm2

HANDPLIERSKT2

LARGEHANDTOOLKT25

HAND OR FOOTHYDRAULIC TOOLS

KV13C or KV23H

HANDRATCHET TOOLS

KT13 KT17KHH13C

LARGERATCHET TOOLS

KT22 KT23 KT24

1.5

2.5

4

6

10

16

25

35

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

13C10

13C16

13C25

13C35

*13C10

*13C16

*13C25

*13C35

23C 185-10

23C 120-16

23C 95-25

23C 70-35

23C 240-6 24C 6-10-70-95

24C 6-10-70-95

24C 16-25-35-50

24C 16-25-35-50

24C 16-25-35-50

50

70

95

120

OK

OK

OK

OK

OK

13C50

13C70

13C95

13C120

*13C50

*13C70

*13C95

*13C120

23C 150-50

23C 70-35

23C 95-25

23C 120-16

24C 16-25-35-50

24C 6-10-70-95

24C 6-10-70-95

24C 120-150

150

185

240

300

400

500

630

800

1000

13C150

13C185

13C240

13C300

13C400

Consult Kompress

Consult Kompress

*13C150

*13C185

*13C240

*13C300

*13C400V23H 500V23H 630

23C 150-50

23C 185-10

23C 240-6

24C 120-150

OK

OK

OK

OK

OK

OK

OK

OK

Chart shows Die Part Number for given tooling type

OK indicates suitable tool with Integral Die

For non Standard conductors consult Kompress


*Requires adaptor V23H TA/BA

NOTESWhile every effort has been made to ensure that the information contained in this catalogue is accurate, Kompress reserves the right to amend thesize and specifications of its products in line with its policy of continuing improvement and development.

TOOLING SELECTION CHART FOR STANDARD COPPER CONDUCTORS

7

COPPER TERMINALS

copper terminals - · pdf filecopper terminals how to specify temperature rating finish copper...

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