copyrights © 2000-2011 attexor clinch systems sa 1 modules (for integration) this presentation is...
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Copyrights © 2000-2011ATTEXOR Clinch Systems SA www.clinchsystems.com 1
Modules
(for integration)
This presentation is for internal use of ACS’ exclusive distributors and partners, for the purpose of training and presentations to customers
Copies or partial copies are not allowed without a written permission of ATTEXOR Clinch Systems SA
ACS Product Review
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Modules for integration
• Standard Force units and C’ frames• Standard accessories• Standard tool kits • “A la carte configuration”• Special executions possible• Offers according to project studies and
lab tests• Delivered ready to work
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Modules for integration
Standard accessories• Strippers• Booster• Sensors • Hoses and couplings• Foot pedals and handles• Suspensions• Cycle controler (OCC)• Process monitoring
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Convenient for• Portables• Stand alone & bench mounted• Integrated in work stations• Integrated in automatic lines• Robot mounted
Modules for integration
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Installation of integrated modules
Air main 6 bar
Quick coupling
Sel purging valve
Air preparation unit
External trigger
Booster
Hydraulic flexible hoses
Rotating quick coupling
Manifold
Pressostator OCC
Force unit
C’frame
Detectorrest position
Punch Elongator & stripper
Die, Elongator
& protection
Anti-rotation and piston return sensor
Equalizer /Sliding support
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Overview of the modular system – series
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Overview of the modular system – series
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Overview of the modular system – series
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New series P35/P50 for Hydraulic Powerpack• Double acting cylinders• Adaptable stroke up 8-
200 mm• Continuously adjustable
end-stop• Integrated anti-rotation• Integrated end-of-stroke
detectors• Multi-orientation
connections• Asymetric C’frame for box
assembly• Variant for low pressure
<200bar
New
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SPOT CLINCH® ARC -35 -PASS
AUTOMATISATION & ROBOTICS
• Hydro-pneumatic force unit
• Pre-stroke 52 mm
• Work Stroke 10 -15 mm,
• Tool force 35 kN
• Optimized cycle control (OCC)
• Process monitoring
• C’frames from 70 mm to 1’300 mm
New
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SC 0404 IP for robots
• Force 35 kN at 6 bar compressed air • Manual or pneumatic pre-stroke 27 mm • Anti-rotation• Passive compensated support (pivoting)• Supply by compressed air : Integral
Pneumatic• End-stop on mobile jaw, continuously
adjustable• Full opening detector for automation• Standard tooling SR503
New
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SC 2706 P35 Pass for robot
• Force 35 kN at 360 bar hydraulic• Pneumatic pre-stroke 60 mm• Anti-rotation• Booster 20/60 on the back of the robot arm• Active pivoting support with automatic
compensation adapted to work head orientation • End-stop on the back of the cylinder,
continously adjustable• Position detectors for automation• Standard tooling SR 603
New
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Operating with pneumatic boosters
S 20 60
S 40 60
S 80 60
S 120 60
Multiplication factor ~1:606 bar (85 Psi) compressed air → 360 bar (5200 Psi)
Hydraulic pressure
Advantages
•No hydraulic power pack
•Small oil volume
•Ready to operate equipment
•Easy integration in multi-work
head stations and in automated
lines
•Low air consumption in
combination with pneumatic
approach stroke (PASS)
•Low maintenance costs
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Operating with pneumatic boostersOCC-box (Optimized Cycle Control)
Pressostat
Advantages:
• Only 1 x trigger off by the main control unit
• Clinch process runs automatic
• Hydraulic-pressure controlled (Pneumatic controlled pressure sensor)
• The signal of the main control must not be set on for the whole clinch process
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PASS = Passive Approach Stroke System
• Long pre-stroke by pneumatic actuator
• Low force pre-stroke for safety
• No displacement of oil during pre-stroke -> Low oil volume consumed
• Work stroke only possible with 8mm opening
• Available for portable machines
• Variant for automatic lines
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• New concepts
• 3 D modelling for simulation
• 3 D Finite Elements Stress / Deformation Calculations
FEM Calculation 3D Model
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PASS Modules for automation • No need for hydraulic power pack
• Delivery “Ready for work”• Pneumatic pre-stroke: 60 mm &
100mm• Multi-Work heads with 1 booster• Series P35, P50, P75, P100, P300• End-stroke + work stroke + return
sensor for cycle automation• Position and force sensors for
process monitoring• OCC• All tool kits and accessories of the S
modular range
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P200S• Double acting cylinder• Tool force 200 kN• Multi-spring stripper• Double tooling ST702• Multi-tooling option • Powered by Electro-
hydraulic group
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Work head 10001_P35S
• Force unit P35S
• Bench mounted
• Foot pedal trigger
• Booster on top
• 1m throat depth
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Adaptable on all models P35, P50, P75 for C frames > 400mm
P35 / P50 PASS with booster fixation
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100mm stroke PASS units
SC 1010 P75 PASS SC 3010 P35 PASS
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SC P75 PASS for automation
• Force 75 kN at 360 bar• Pneumatic pre-stroke 50 or 100mm
Anti-rotation• Booster 40/60• Multi-workhead possible avec Booster
80 ou 120/60• End-stop on the back of the cylinder,
continously adjustable• Position detectors for automation• Position + force sensors for process
Monitoring• Standard tooling SR804 /ST602
Continuous setting of end-stop
Position: Full return and Work stroke return detectors
Pneumatic or Electronic
Tooling SR804 /ST602
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Work head 10010_P75 PASS
• Force unit P75 PASS
• Bench mounted
• Pneumatic pre-stroke
• Total stroke 100mm
• Booster on top
• 1m throat depth
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