corken compressor, pumps specification and applications
TRANSCRIPT
IDEX Proprietary & Confidential
Engineered Solution Business Compressor Systems
About CORKEN
− Leader in the manufacture of
compressors & pumps for the LPG
and industrial markets
− CORKEN was founded in 1924
− Located in Oklahoma City, USA
− CORKEN became part of the IDEX
in I991
− ISO 9001 and ISO 14001 certified
facility.
IDEX Proprietary & Confidential
India Works
IDEX Fluid & Metering Pvt Ltd, Savli, Baroda (Formerly known as Liquid Controls
India Private Limited), established in 1993, is a wholly owned subsidiary of Liquid
Controls Inc, USA Liquid Controls, USA is a Unit of IDEX Corporation, Nothbrook,
Illinois.
IDEX Corporation is world leader in positive displacement pump technologies and
other industrial products that are sold to a wide variety of customers and
industries in a niche market.
Accreditations:
The Company has been approved by reputed third party inspection agencies such
as EIL, Jacob H&G, KPG, Lloyds, PDIL, Uhde, DNV, FEDO etc.
Company has also been certified for ISO 9001-2008 by DNV.
IDEX Proprietary & Confidential
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IDEX India Manufacturing Facility – Savli, Vadodara
• IDEX Savli plant is 170,000 sq ft “state of the art” facility
• Facility provides a shared manufacturing platform for all IDEX Business
Units to carry-out production
• Focus on designing, developing and delivering local products to the local
markets based on the local customer requirements and market demands.
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Typical Construction of a Single Stage Vertical Compressor
Crankcase
Crosshead Crosshead guide
Packing Set
Piston Assembly
Cylinder
Inlet
Outlet
Suction Valve Discharge Valve
Head
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Product Specifications for Vertical Compressors
• 7 Models of Vertical Single Stage compressor
- 91,291,491,491-3,691, 691-4, 891
• 7 Models of Vertical two Stage compressor
• - 151, 191, 351, 391, 590, 591, 791
• Capacity : 4 to 105 CFM or 6.8 to 179.6 m3/Hr.
• Working Pressure : 350 to 1200 PSI a or 24.1 to 82.8 Bar a
• Max. Outlet Temperature : 350°F or 177°C
• End connection with NPT, ANSI or DIN flange option
• Air cooled and Water cooled head option
• 4 Motor frame size – 7.5 , 15 , 35 & 45 HP
• Double (D style) & Triple (T style) Packing set option available
• Minimum speed : 400 rpm - Maximum Speed : 850 rpm.
Model 791 and 891 are double acting compressor
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Product Specifications for Horizontal Compressors
• 12 Models of Horizontal Single Stage compressor
- HG 601 AX,BX,CX,DX,EX,FX,AA,BB,CC,DD,EE,FF
• 7 Models of Horizontal two Stage compressor
• - HG 602 AB,AD,BD,BE,DE,DF,EF
• Capacity : 17.2 to 414 CFM or 29.3 to 703.5 m3/Hr.
• Working Pressure : 315 to 1665 PSI a or 21.7 to 114.8 Bar a
• Max. Outlet Temperature : 350°F or 177 °C
• Air cooled and Water cooled head option
• 1 frame size (Max. 75 HP)
• Plain Style and T style available
• Minimum speed : 400 RPM - Maximum Speed : 1150 RPM
No Cylinder
Size
X No Cylinder
A 8”
B 6”
C 5”
D 4”
E 3.25”
F 2.75”
IDEX Proprietary & Confidential
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Corken Compressor Applications
• LPG transfer
• Pharmaceutical manufacturing
• Food processing
• Pulp & paper
• Plastics manufacturing
• Auto clave systems
• PSA N2 generators
• Molecular sieve gas boosting
• Refrigeration reclaim
• Selective Catalytic Reduction
• Medical Air
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FEW GASES HANDLED BY CORKEN COMPRESSORS
• Ammonia
• Biogas
• Butadiene
• n-Butane
• 1-Butene
• Carbon dioxide
• Carbon monoxide
• Chlorine
• DimethylEther
• Ethane
• Ethylene
• Helium
• Hydrogen
• Hydrogen Chloride
• Isobutane
• Isobutene
• Methane
• Methyl chloride
• Natural gas
• Nitrogen
• Propane
• Propylene
• Refrigerants
• Sulfur dioxide
• Sulfur hexafluoride
• Vinyl chloride
IDEX Proprietary & Confidential
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Pressure Boosting
Corken Compressor increases line pressure of process gas at a specified flow rate. Controls may be used to govern flow,
pressure and temperature.
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Coro-Flo Pump Introduction / Features
• Compact Size
• Seven sizes
• Designed for continuous duty
• Smooth pulse-free flow
• Low cost
• Floating Impeller
• No metal to metal contact
• Simple repair
• Wear parts minimal
• Exceptional for light liquid and
liquefied gas transfer
• Liquid constantly recirculated
between the teeth of the impeller
• Hydraulically balanced mechanical
seal
• Excellent for low flows and relatively
high head pressures
• Can handle small amount of vapor
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23 Coro-Flo Pump Specifications
• Maximum Differential Pressure : 225 PSID
• Flow range : 2 to 50 GPM (7.5 to 189 LPM)
• Maximum working Pressure : 400 PSI
• Temperature Range : -25oF to 225oF
• Maximum Viscosity : 400 SSU
• Pump Speed : up to 3450 RPM
• Capable of Corrosive Liquids : Light to medium
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24 Coro-Flo Pump Options
• C-model = Close coupled
• F-mode = Frame mounted
• DS/DL = C-Faced motor bracket
• Direct drive (101 mounting)
• V-Belt drive (103 mounting)
• Bronze, Ductile iron, and stainless steel impellers
• Various seal materials
• Double seal option
• ANSI / DIN flange connections
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Coro-Flo Pump Common Uses
• Bottle Filling
• Vaporizer Feeding
• Aerosol Filling
• Vehicle Filling / Motor
Fuel
• Cylinder Filling
• Stand-by Systems
• Asphalt Plants
• Carousel Cylinder Filling
• Chemical Process
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28 SC-Series Pump Product Specifications
• Multistage, Regenerative turbine type Pumps, offered in six different sizes, each
ranging from one to eight stages
• Allows for the transfer of liquid-gas mixtures with up to 50% vapor
• Floating Impeller with no metal to metal contact, Improved NPSH capabilities
• Exceptional performance in light liquid and liquefied gas transfer
• ANSI Flanged End Connections
• Maximum differential head of 1,150 ft (350 m).
• Capacities ranging from 1gpm to 185 GPM (3.8–700 LPM).
• Maximum discharge pressures up to 580 psig (40 barg).
• Temperature Range : -60oF to 430oF
• Pump Speed : up to 1750 RPM
• Capable of Corrosive Liquids : Yes
• Direct drive, Magnetic drive
• Bronze, steel, or stainless steel impellers
• Cast iron, ductile iron, or stainless steel casing
• Single, double seal, or quench seal
• High temperature, Low temperature
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30 SC-Series Pump Common Uses
• Carousel Cylinder Filling
• Scale Cylinder Filling
• Vaporizer Feeding
• Trailer Loading/Unloading
• Bulk Loading/Unloading
• Vehicle Filling
• Aerosol Filling
• Selective Catalytic Reduction
• Boiler Feed
• Foam Industry
• Asphalt Plant
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Coro-Vane Pump Introduction / Features
• Positive Displacement Pump
• Five Different Sizes
• Compact Size
• Easy Maintenance
• Replaceable Cam (Liner)
• Vanes (Blades) Self Adjusting
• Reversible & Replaceable Side
plates
• High Pumping Efficiencies
throughout Pump Life
• Exceptional for Light Liquid
and Liquefied Gas Transfer
• Suction Lift
• Low Cost
• Can Handle Small Amount of
Entrained Vapor
• Years of Service
IDEX Proprietary & Confidential
33 Coro-Vane Pump Specifications
• Positive Displacement, Sliding Vane type Design
• Ability to compensate for wear, operate at a lower noise level and handle low amounts of
entrained vapor in liquid-gas mixtures
• NPT / ANSI Flange options for End Connections
• Maximum differential pressure: up to 8.6 bar g (125 PSID)
• Suitable for Transfer of Liquefied Gases, Thin Boiling Liquids
• Flow range : 20 to 400 GPM (75 – 1,500 LPM)
• Maximum working Pressure : : 200 to 400 PSI
• Temperature Range : -25oF to 225oF
• Pump Speed : 420 RPM to 950 RPM
• Capable of Corrosive Liquids : Light
• V-Belt drive for up to 20 HP (-103 mount)
• Direct drive for 25 HP and up (-101 mount)
• Magnetic drive, Hydraulic drive
• Ductile iron, high pressure (400 PSI)
• Internal relief valve (Most models)
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Coro-Vane Pump Common Uses
• Carousel Cylinder Filling
• Vaporizer Feeding
• Truck and Trailer Loading/Unloading
• Cylinder Evacuation
• Scale Cylinder Filling
• Bulk Loading/Unloading
• Vehicle Filling
• Fuel Delivery
• Aircraft Fueling
• Chemical Process
• Refrigeration Systems
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35 Z-Series Truck Pump Common Uses
• LPG, NH3 and other light liquids
• Delivery Truck (Bobtail)
• Transport Tanker
• Field Delivery Truck
• NH3 High Speed Applications
• CO2 Transports
IDEX Proprietary & Confidential
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CORKEN HIGH FLOW CENTRIFUGAL PUMP
High flow centrifugal pumps for
service in liquefied petroleum
gas and hydrocarbon condensate
mixtures.
IDEX Proprietary & Confidential
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PRODUCT FEATURES AND PERFORMANCE
2.5” inlet X 1.5” outlet
Flow range: 20 – 105 GPM
Diff. Pressure range: 35 – 320 PSI
Power range: up to 25 HP
NPSH range: 4 – 22 feet
Materials: Ductile Iron or Stainless Steel
Able to handle up to 30% entrained vapor
3” inlet X 2.5” outlet
Flow range: 30 – 265 GPM
Diff. Pressure range: 90 – 195 PSI
Power range: up to 25 HP
NPSH range: 4 – 12 feet
Materials: Ductile Iron or Stainless Steel
Able to handle up to 30% entrained vapor
5” inlet X 4” outlet
Flow range: 60 – 750 GPM
Diff. Pressure range: 65 – 225 PSI
Power range: up to 100 HP
NPSH range: 7 – 28 feet
Materials: Ductile Iron
Able to handle up to 5% entrained vapor
FEATURES • Designed for continuous duty
• Motor speed (3600 RPM = 60 Hz, 2900 RPM = 50
HZ)
• Sealing – Single, Double, & Magnetic Drive
• Viscosities to 500 SSU
• Quite operation
• Ease of maintenance
• Few wear parts
• Modular construction
• Less power demand than the competition
IDEX Proprietary & Confidential IDEX Proprietary & Confidential
Our Contacts
Manufacturing Facilities:
Corken Inc. 3805 N.W. 36th Street, Oklahoma City,
OK 73112 , USA Tel: +1 (405) 946-5576 Fax: +1 (405) 948-7343
IDEX Fluid & Metering Pvt. Ltd.
Survey No. 256, GIDC Manjusar, Savli
Near Bombardier Circle,
Distr. Vadodara 391770, India
Tel: +91-2667-662-001
Sales & Support
Corken - Mumbai
S 14, First floor
Solitaire Corporate Park, 167, Guru Hargovindji Marg,
Chakala,
Andheri (East), Mumbai 400 093
Tel: +91-22 6643-5552/5555
Email: [email protected]
Corken - Delhi
4th flr, Office No. 801 Statesman House, Barakhamba
Road Connaught Place
New Delhi 110001
Tel: +91-11-3044-6482
Email: [email protected]
Corken - Chennai
The Executive Centre, Tamarai Tech Park Level 5,
S.P.Plot No.16-19 & 20-A,
Thiru Vi Ka Industrial Estate, Inner Ring Road, Guindy,
Chennai 600032, India
Tel: +91 44 6693 6630
Email: [email protected]