MAIZE PROCESSING EQUIPMENT

PRE CLEANER MODEL PLZ 50/30

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The pre cleaner model PLZ-50/30 is used to guarantee high cleaning capacity and remove bigger, smaller and lighter impurities by vibratory sieves and air aspiration system.

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Cleaners are used to separate the impurities with more accuracy. This process promote better product to the degermers.

CLEANER MODEL PLZ-1

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Densimetric Chamber CLDZ-1/CF

The CLDZ is used to remove the hull, dusty and some impurities with low density, such as: small pieces of corncob.

The equipment uses air closed system to guarantee high efficiency on the separation and a clean environment.

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In the 3rd stage of cleaning process, the densimetric table guarantees high efficiency on the grading by densimetric difference. The equipment removes products with lower density, such as: damaged grains, immature grains and empty grains.

Densimetric Table Model MDZ-120

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Destoner Model SDZ/CF-1

The cleaning process is finalized with the densimetric destoner model SDZ/CF, which removes the impurities such as: stones, glass fragments and some metals.

Corn/Maize Structure

Conditioning System for Cereals Model SCCZ

The SCCZ distributes water uniformly on the grains, which is responsible to promote the ideal condition for the next process (degermination, which means, separate the grain parts: peel, germen and kernel).

Horizontal Degermer Model DHZ-2

After the grain conditioning, the product is sent to the degermers and inside of the equipment the grain enter into the polishing chamber; Inside of this chamber, where there are a rotor and screens, the product moves by friction and make a contact between grains and grains, grains and screens. This process split of the product in two distinct parts:Product: Kernels (several sizes)Sub Product: Germen, Bran (Hull) and

Animal Feed.

Inlet Capacity: 600 to 900 kg/h

Horizontal Degermer DHZ-1

After the grain conditioning, the product is sent to the degermers and inside of the equipment the grain enter into the polishing chamber; Inside of this chamber, where there are a rotor and screens, the product moves by friction and make a contact between grains and grains, grains and screens. This process split of the product in two distinct parts:Product: Kernels (several sizes)Sub Product: Germen, Bran (Hull)

and Animal Feed.

Inlet Capacity: 1800 to 2300 kg/h

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Vertical Degermer DVZ-1

After the grain conditioning, the product is sent to the degermers and inside of the equipment the grain enter into the polishing chamber; Inside of this chamber, where there are a rotor and screens, the product moves by friction and make a contact between grains and grains, grains and screens. This process split of the product in two distinct parts:Product: Kernels (several sizes)Sub Product: Germen, Bran (Hull)

and Animal Feed.

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Conditioning System SCCZ- 1 with Degermer DHZ- 2

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Conditioning System SCCZ- 2 with Degermer DHZ-1

TECHNICAL DATA of MAIZE/CORN SYSTEMS ZACCARIADegermer for Corn model DHZ-1, Continuous Conditioning System for Cereals model SCCZ-2

 Vantages: Semi humidity processOutlet Conditions of Kernel Maize:Same humidity inlet feeding product (corn) or maximum 0.5% more.Oil percentage less than 1% Outlet conditions of GermenHumidity from 18 to 20 %Oil percentage around 11%Acidity percentage around 4% Vantages of Continuous Conditioning System model SCCZ-2  Larger revenue in degerminationBetter homogeneity of grainsUniform absorption the water for the grainsSmaller timer of conditioning Conditioning timer of 8 to 10 minutesProduction of outlet Kernel Maize around 70%Production of outlet Germen around 30%Consumption of water 4% of the inlet production Note: 1The information table based from Brazilian Corn Semi Hard Orange Red. Operating Conditions Capacity (t/hour): 1.8 to 2.3 (Excellent quality degermination)Note: The equipment produces 2.5 ton/hour with better quality than competitions branch. Air Flow Required: 40 m3/minPressure Drop: - 220 mmH20 

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Conditioning System SCCZ-3 with Degermer DVZ-1

TECHNICAL DATA of MAIZE/CORN SYSTEMS ZACCARIADegermer for Corn model DVZ-1, Continuous Conditioning System for Cereals model SCCZ-3

 Vantages:

Semi humidity processOutlet Conditions of Maize:Humidity less than 14%Oil percentage less than 1%Outlet conditions of GermenHumidity from 18 to 20 %Oil percentage around 11%Acidity percentage around 4% Vantages of Continuous Conditioning System model SCCZ-3 Larger revenue in degerminationBetter homogeneity of grainsUniform absorption the water for the grainsSmaller timer of conditioning Conditioning timer of 8 to 10 minutesProduction of outlet Maize around 72%Production of outlet Germen around 28%Consumption of water among 80 to 90 l/hour (4% of the inlet production) Note: 1The information table based from Brazilian Corn Semi Hard Orange Red. Operating ConditionsCapacity (t/hour): 4 to 4.5 (Excellent quality degermination)Note: The equipment produces 5.0 ton/hour with better quality than competitions branch. Air Flow Required: 50 m3/minPressure Drop: - 220 mmH20  

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The equipment uses an ascendant air flow to remove the bran and dusty from the product flow.

Centrifugal Chamber Model CLCZ-2

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Rotary Continuous DryerModel SRCZ-1

The SRCZ-1 is used to dry the germen provided from the degermination. The process is based on the passage of hot air trough the counter product flow.

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The CCRZ grades the maize grains by perforated cylinders.

Thickness Grader Model MCCRZ

MILLINGROLLER MILL AND HUMMER MILLNOT SUPPLIED BY ZACCARIA

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Equipment developed with plan sieves set, uses circular movement to grade 4 different sizes products.

Plansifter Model CPRZ-3M/G

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Equipment developed with plan sieves set, uses circular movement to grade low meshing products as farinaceous

Plansifter Model CPZ-1M/SF

PRODUCTS

Product used for expanded popcorn and directly to retailer

WHOLE KERNEL

HOMINY GRITZ- FLAKES

PRODUCTS

Product used for Morning Foods

PRODUCT USED TO HUMAN MEAL

EXTRA GRITZ

PRODUCTS

PRODUCT USED FOR SNACK INDUSTRIES

PRODUCTS

LARGE GRITZ

PRODUCTS FOR SNACK INDUSTRIES

INTEMEDIATE GRITZ

PRODUCTS

Product used to produce beer and eventually to produce snacks.

FINE GRITZ

PRODUCTS

Product to produce cooks, pasta, soup, brad, sauces and condiment

and eventually used in mining industries.

FLOUR

PRODUCTS

Product to produce cooks, pasta, soup, brad, sauces and condiment and eventually used in chemical

industries.

FINE FLOUR

PRODUCTS

PROJECTS EXAMPLE

DVZ-1 Project

DVZ-1 Project

DHZ-1 Project

DHZ-1 Project

DHZ-2 Project