corn oil plant

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REFINE CORN OIL DI SUSUN OLEH : NISA AISYATUN N - RIKY HERMAWAN - RIQZAN DZULFIKAR

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Corn Oil Plant

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Page 1: Corn Oil Plant

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REFINE CORN

OIL

DI SUSUN OLEH :

NISA AISYATUN N - RIKY HERMAWAN - RIQZAN DZULFIKAR

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PENGERTIAN MINYAK JAGUNG

Minyak jagung tergolong dalam jenis lemak tidak jenuhyang diduga erguna untuk menurunkan kolesterol darah!"alam minyak jagung terlarut #itamin$#itamin juga da%atdigunakan seagai ahan non$%angan& misalnya oat$oatan

'

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CORN (Zea Mais)

Komposisi

Starch &Gluten

Starch(Endosperm)

Hull &FiberGerm

Composition ofMature Corn

Grain

Crude Protein – 8%

Starch – 62%

Water – 13%

Fiber (NDF) –

8% Ash – 2%Fat – %

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 Alur Proses Minyak Jagung

Ger !re " !ress Re#i$i$% Fi&&i$% !a'a%i$% WH Fi$is*%++,

E.ra'.i+$

Mea& H+/se

Ger Mea&

RCO

Cae

CCO

CCO

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 Alur Proses Minyak Jagung ())*+

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 Alur Proses Minyak Jagung (R)*+

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 Alur Proses Minyak Jagung

Germ , -agian jagung yang mengandung minyak yang akan di ekstraksi

melalui %roses %enggilingan kering . dry milled (%enge%resan atau ekstraksihe/an+!

Pre 0 Press , Proses %emisahan minyak %ada germ melalui eera%a taha%an

%engkondisian material 1 %ressing material germ dengan E/%eller sehingga

menghasilkan ))* 1 )ake

E/tra2tion , Proses %emisahan sisa minyak %ada )ake melalui taha% ekstraksimenggunakan %elarut 3ol#ent (N 0 4e/an+ sehingga menghasilkan ))* 1 )orn

Germ Meal

Meal 4ouse , Proses %enimangan 1 %enyim%anan %roduk )orn Germ Meal

dikemas dalam entuk karungan!

Re5ining , Proses %emurnian minyak mentah ()rude )orn *il+ melalui taha%an 0 taha%an %emurnian sehingga menghasilkan minyak jagung erkualitas

tinggi (Re5ine )orn *il+!

6illing Pa2kaging , Proses %engemasan (ottling+ %roduk R)* %ada kemasan jerigen&

%ou2h& ds!

7.4 6inishgood , Penyim%anan akhir minyak jagung yang sudah dikemas 1 di 2atat

dalam Produ2t Trans5er Note (PTN+!

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8! Pre 0 Press Plant

0a1 Te2+rar3 4i$

051 C+$,i.i+$i$%

Cri.i'a& C+$.r+& !+i$. (CC!)

M+is./re (6) : 7 " 8

I2/ri.ies (6) : 91

Fi5er C+$.e$. (6) : 09 " 0

Oi& C+$.e$. (6) : ;9 i$ 

Cri.i'a& C+$.r+& !+i$. (CC!)

M+is./re (6) : < " 09

 Yai./ :

Te2a. 2e$3i2a$a$

see$.ara a.eria& %er

se5e&/ ,i 2r+ses= Ger

,iiri ,ari CWM !&a$.

 Yai./ :

!r+ses 2e$%+$,isia$

a.eria& /$./ e$i$%a.a$

2&as.isi.as e&e5a5a$

a.eria& (M+is./re) /$./

e/,a*a$ 2r+ses F&ai$%

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8! Pre 0 Press Plant

0'1 F&ai$% Cri.i'a& C+$.r+& !+i$. (CC!)

T*i'$ess= : 91

 Yai./ :

!r+ses 2ei2i*a$ a.eria&

(F&ai$%) /$./ ee'a*a$

s.r/./r a.eria& 3a$%

e$%a$,/$% i$3a se*i$%%ae/,a*a$ 2r+ses es.rasi

0,1 C++i$% Cri.i'a& C+$.r+& !+i$. (CC!)

M+is./re (6) : > "

 Yai./ :

!r+ses 2e$%+$,isia$a.eria& /$./ e$/r/$a$

e&e5a5a$ a.eria&

(M+is./re) ? e$%e&/ara$

i$3a ,ari ,i$,i$% se&

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8! Pre 0 Press Plant

0e1 !ressi$% Cri.i'a& C+$.r+& !+i$. (CC!)

Oi& C+$.e$. Cae (6) : 0@ " 0

M+is./re Cae (6) : "

Cae SiBe= : < " 0@

 Yai./ :

!r+ses 2eisa*a$

(Es.rasi) i$3a ,e$%a$

%er e$%%/$aa$

S're !ress E2e&&er

se*i$%%a e$%*asi&a$

CCO ? Cae

0#1 Se2ara.+r  Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :!r+ses 2eisa*a$ CCO

,e$%a$ resi,/ 3a$% .er5aa

e 4a !e$a2/$%a$ CCO

Resi,/ i$ CCO : C&ear  

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8! Pre 0 Press Plant

0%1 Fi&.er Nia%ara Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

!r+ses #i&.rasi CCO

se5e&/ as/ e Ta$i

S.+ra%e CCO

0*1 CCO S.+ra%e Ta$ Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

Te2a. 2e$a2/$%a$ CCO

see$.ara= se5e&/ ,i

.ra$s#er e re#i$i$%

M+is./re

+&a.i&e a..er (6) : 91 Ma

I2/ri.ies (6) : 91 " 0

Free Fa..3 A'i, (6): Ma

C+&+/r L+ 0 i$'*i : 0>R

M+is./re

+&a.i&e a..er (6) : 91 Ma

I2/ri.ies (6) : 91 " 0

Free Fa..3 A'i, (6): MaC+&+/r L+ 0 i$'*i : 0>R

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'! E/tra2tion Plant

@a1 E.ra'.+r  Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

!r+ses s2ra3i$% 2e&ar/. S+&e$.

e Cae ,i .ia2 Ce&&@ E.ra.+r

/$./ e&ar/.a$ sisa a$,/$%a$

i$3a ,i Cae (*asi& es.rasi

3ai./ is'e&&a ? ea& 5asa*)

@51 DTDC T+as.er  Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

!r+ses 2ea$asa$ Mea& 4asa*

/$./ e$%/a2a$ s+&e$. 3a$%

.era$,/$% ,a&a ea& e&a&/i ;

.a*a2 (Des+&e$.iBi$%= T+as.i$%=

Dr3i$% ? C++&i$%)

Oi& C+$.e$. (6) : 91 " 0

M+is./re (6) :

Fire Tes. :

Ne%a.i# 

Te2era./re (C) : 0@ " 0

!ress/re (M2a) : -@9 " @9

S+&e$. +2e$i$% (MH) : >

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'! E/tra2tion Plant

@'1 Ea2+rasi Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

!r+ses 2ea$asa$ Mis'e&&a

/$./ e$%/a2a$ s+&e$. 3a$%

.era$,/$% ,a&a CCO e&a&/i >

.a*a2 Ea2+rasi (Ea2+ra.+r 0= @

? Dis' S.ri22er)

@,1 K+$,e$sasi Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

!r+ses 2e$,i$%i$a$ /a2 s+&e$.

,ari E.ra.+r= Ea2+rasi sis.e=

,a$ DTDC T+as.er se*i$%%a

e$%/5a* #asa /a2 %as e$a,i

&iJ/i, (S+&e$.)

Te21 Ea21 0 (C) : <9 " <@

Te21 Ea21 @ (C) : 09

Te21 Ea21 > a.as (C) : 009

Te21 Ea21 > 5* (C) : 0@9

 

Te2era./re air i$ (C) : @<

Te2era./re air +/. (C) : >9

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'! E/tra2tion Plant

Cri.i'a& C+$.r+& !+i$. (CC!)@e1 CCO S.+ra%e Ta$

 Yai./ :

Te2a. 2e$a2/$%a$ CCO

see$.ara= se5e&/ ,i

.ra$s#er e re#i$i$%

M+is./re

+&a.i&e a..er (6) : 91 Ma

I2/ri.ies (6) : 91 " 0

Free Fa..3 A'i, (6): MaC+&+/r L+ 0 i$'*i : 0>R

Se&& Hea$ : Ne%a.i# 

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9! Meal 4ouse

Cri.i'a& C+$.r+& !+i$. (CC!)>a1 4a%%i$% S'a&e  Yai./ :

Mea& 3a$% s/,a* ,i 2r+ses

,a&a DTDC T+as.er= ,i

.i5a$% ? ,ieas ,a&a

ar/$%a$ &a&/ ,i 'a.a. ,a&a

!TN (!r+,/'. Tra$s#er N+.e)

!r+.ei$ (6) : 91 Ma

Oi& C+$.e$. (6) : 91 " 0

M+is./re (6) :

Fire Tes. :

Ne%a.i# 

>51 S.a%i$% Area Cri.i'a& C+$.r+& !+i$. (CC!)

 Yai./ :

!e$e2a.a$ 2a&&e. ,i area

are*+/se Mea& H+/se

/&a* 4a% !a&&e. : @

/&a* K% 4a% : ;

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:! Re5ining Plant

Cri.i'a& C+$.r+& !+i$. (CC!);a1 De%/i$%

 Yai./ :

!r+ses 2eisa*a$ %/=

i2/ri.ies ? Ba. " Ba. 3a$%

e2e$%ar/*i /a&i.as

i$3a a%/$%

A'i, a&/e= % KOH% : ; Ma

I2/ri.ies (6) : 91 " 0

FFA as O&ei' (6) : Ma

C+&+/r L+ 0 i$'*i : 0>R Ma

Cri.i'a& C+$.r+& !+i$. (CC!);51 Ne/.ra&iBi$%

 Yai./ :

2r+ses /$./ e$%*i&a$%a$

a.a/ e$/r/$a$ #ree #a..3 a'i,

,a&a 'r/,e +i& ,e$%a$ 'a/s.i'

s+,a= reasi 'a/s.i' s+,a

e5e$./ sa5/$ (S+a2s.+')

A'i, a&/e= % KOH% : 91> Ma

FFA as O&ei' (6) : 91@ Ma

Oi& '+$.e$. s+a2s.+' (6) : 09 Ma

M+is./re s+a2s.+' (6) : >9 Ma

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:! Re5ining Plant

Cri.i'a& C+$.r+& !+i$. (CC!);'1 Was*i$% Yai./ :

!r+ses /$./ e5ersi*a$

'r/,e +i& ,ari sisa "sisa

sa5/$ *asi& 2r+ses $e/.ra&

,e$%a$ e%%/$aa$ air

2a$as (.e21 89C)

S+a2 '+$.e$. (22) : 9 Ma

FFA as O&ei' (6) : 91@ Ma

C+&+/r L+ 1@ i$'*i : >R Ma

Cri.i'a& C+$.r+& !+i$. (CC!);,1 4&ea'*i$% Yai./ :

2r+ses /$./ e$/r/$a$

ar$a 2i%e$ ,ari i$3a

,e$%a$ e$%%/$aa$

5&ea'*i$% ear.* ,a$ A'.ia.e,

Car5+$= 2eisa*a$ s2e$. ear.*

e$%%/$aa$ 2r+ses #i&.rasi

A'i, a&/e= % KOH% : 91 " 917

M+is./re I2/ri.ies= 6: 910 Ma

FFA as O&ei' (6) : 91@ Ma

C+&+/r L+ 1@ i$'*i : >R Ma

S+a2 '+$.e$. (22) : 9 Ma

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:! Re5ining Plant

Cri.i'a& C+$.r+& !+i$. (CC!);e1 4&ea'*e, Yai./ :

Te2a. 2e$3i2a$a$ i$3a

*asi& 5&ea'*i$%= sis.e a'//

,i%/$aa$ /$./ e/,a*a$

.ra$s#er i$3a ,ari Fi&.er

$ia%ara e .a$i

S+a2 '+$.e$. (22) : 9 Ma

FFA as O&ei' (6) : 91@ Ma

C+&+/r L+ 1@ i$'*i : >R Ma

Cri.i'a& C+$.r+& !+i$. (CC!);#1 Wi$.eriBi$%

 Yai./ :

2r+ses e$,i$%i$a$ i$3a

 a%/$% ,i 5aa* 9C se&aa @;

 a /$./ e$%e$,a2a$ a

&a&/ ,i 2isa*a$ ,e$%a$ #i&.rasi

!er+i,e a&/e= eJK% : > Ma

M+is./re= 6 : 910 Ma

FFA as O&ei' (6) : 910 Ma

C+&+/r L+ 1@ i$'*i : >R Ma

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:! Re5ining Plant

Cri.i'a& C+$.r+& !+i$. (CC!);%1 Deai$% Yai./ :

!r+ses 2e$3ari$%a$ i$3a

,ari C3s.a&iBer ,ia$a Wa

.er2isa* ? ,ia&ira$ e Ta$i

Wa se,a$%a$ C&ear +i&,isi2a$ ,i Deai$% Ta$

S+a2 '+$.e$. (22) : 9 Ma

FFA as O&ei' (6) : 91@ Ma

C+&+/r L+ 1@ i$'*i : >R Ma

Cri.i'a& C+$.r+& !+i$. (CC!);*1 De+,+riBa.i+$

 Yai./ :

!r+ses ,es.i&asi 2a,a s/*/

.i$%%i (@C) ? sis.e

a'// /$./ e$%*i&a$%a$

5a/= rasa 3a$% .i,a e$a

ser.a resi,/@ ? Ba.@ i+&a.i&e

!er+i,e a&/e= eJK% : > Ma

M+is./re i+&a.i&e a..er= 6 : 910 Ma

Free Fa..3 A'i, (6): 910 Ma

I2/ri.ies (6) : 919 Ma

C+&+/r L+ 1@ i$'*i : >R Ma

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:! Re5ining Plant

Cri.i'a& C+$.r+& !+i$. (CC!);i1 C++&i$% Ta$ Yai./ :

Te2a. 2e$3i2a$a$ RCO

se.e&a* 2r+ses De+,+riBer ?

2e$a5a*a$ a$.i+si,a$.

/$./ e2er2a$a$% ,a3a

.a*a$ i$3a

!er+i,e a&/e= eJK% : > Ma

M+is./re i+&a.i&e a..er= 6 : 910 Ma

Free Fa..3 A'i, (6): 910 Ma

I2/ri.ies (6) : 919 Ma

C+&+/r : >R Ma

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;! 6illing Plant

Cri.i'a& C+$.r+& !+i$. (CC!)a1 S.+ra%e Ta$ Yai./ :

Ta$i 2e$a2/$%a$ RCO

,ari Ta$i C++&i$% &a&/ ,i

Fi&.rasi e&a&/i 2+&is* #i&.er

? ,i .ra$s#er e 4+ Ta$

Cri.i'a& C+$.r+& !+i$. (CC!)51 4+ Ta$

 Yai./ :

Hasi& #i&.rasi ,i s.+ra%e .a$ ,i

iri e 5+ .a$ se5e&/

as/ e esi$ #i&&i$%

Ka2asi.as Ta$i (T+$) : >1

Ka2asi.as Ta$i (T+$) : 01<

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Cri.i'a& C+$.r+& !+i$. (CC!)'1 Fi&&i$% Mesi$ Yai./ :

!e$%isia$ RCO e ,a&a

easa$ 3a$% .e&a* ,i

.e$./a$ //ra$$3a se.e&a*

easa$ s/,a* ,i 2ri$.i$%5a.'* '+,e

4a.'* '+,e : C&ear 

S.,1 Q/a$.i.3 (Li.ereri%e$) :

Cri.i'a& C+$.r+& !+i$. (CC!),1 !a'a%i$%

 Yai./ :

!r+ses 2e$%e2aa$ ,a&a

ar.+$ 5esar (Car.+$ 4+)

ses/ai ,e$%a$ //ra$

easa$ i$3a

!er+i,e a&/e= eJK% : > Ma

M+is./re i+&a.i&e a..er= 6 : 910 Ma

Free Fa..3 A'i, (6): 910 Ma

I2/ri.ies (6) : 919 Ma

C+&+/r L+ 1@ i$'*i : >R Ma

;! 6illing Plant

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