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Page 1: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in
Page 2: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C O R P O R A T E A L I G N M E N T L O G O

Page 3: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O .

Capacity (tons/year)

• Spool Works : 42,000

• Fitting Works: 12,000

• Pipe Works: ~ 150,000 (Line Pipes)~ 60,000 (Process Pipes)

• Operational in 2002 as a Pipe Spool Shop

• Serving OG&C, Power, Construction,

Metals & Mining, Water Industries

• Now an integrated Spool, Fitting & LSAW Pipe Shop

Page 4: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . L o c a t i o n

2 hrs./200 km from Istanbul

GEMLİK

RODA Port

BORUSAN Port

YILPORT | GEMPORT

Ports

2 km from 3 International Deep Sea Ports

Page 5: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C O R P O R A T E M V V

Page 6: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C I M T A S G R O U P A b o u t

• A subsidiary of ENKA

• Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies: Gemlik, Turkey:• Cimtas Steel, • Cimtas Pipe Fabrication and Trading Ltd. Co.,• Cimtas Precision Machining Industries and Trading Ltd. Co.Kocaeli, Turkey:• Cimtas Module and Shipyard,

Ningbo, China:

• Cimtas Ningbo Modular Skids Pipe Spools

• 3,500 people including 355 engineers

• With Activities in

• Engineering (structural, pressure vessels, piping, plant engineering)

• Fabrication (7 shops including pipe and fitting manufacturing shops,

6 in Turkey & 1 in China, over 320,000 tons/year total capacity)

• Modularization (Pre-assembled racks, Pre-assembled units)

• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites)

• Shipbuilding (power ships, barges, tankers / gas carriers)

www.cimtas.comwww.cimtaspipe.com

www.cimtasmachining.com

www.cimtasshipyard.com

www.cimtasnbo.com

Page 7: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C I M T A S G R O U P L o c a t i o n s

Page 8: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Founded in 1957

• A group of companies composed of more than 50 subsidiaries operating in 7 major geographical

areas: CIS, Asia, Middle East, Europe, America, Africa & Turkey

• More than 514 projects in 45 countries, with historical value of $45 B

• Turnover $3 B (2018)

• Amongst the top 100 international construction contractors of the World since 1982

• Ranked #92 in ENR Top 250 International Contractors in 2019

• More than 20,000 people

• Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7.2 B

• Holds ISO 9001 & 14001, OHSAS 18001 and ASME Certificates

• Shares the vision & goals of its customers, adopts to their needs and to local conditions

BUSINESS LINES:

• Engineering & Construction, Power, Real Estate, Trade

Page 9: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C P I N T E G R A T E D P I P I N G S O L U T I O N S O n e s t o p s h o p p i n g

Page 10: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Seamless Integrated Piping Solutions; ▪ LSAW Pipe & Fitting & Prefabricated Pipe Spool @ single location

• Integration asset; ▪ Continuous flow▪ Expediting and transportation thru single source & location▪ Shortest lead time from pipe to spool ▪ Largest manufacturing & fabrication capacity @ single location

• High flexibility, prioritized fabrication/manufacturing as per project requirements • Lean production culture, team organization, continuous improvement • High quality, critical to quality and best practices• Proactive team and push/pull role

C P I N T E G R A T E D P I P I N G S O L U T I O N S

Page 11: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C P I N T E G R A T E D P I P I N G S O L U T I O N S W h y C i m t a s P i p e

INDUSTRY STANDARD LSAW Pipes Fittings Pipe Spools

C o n v e n t i o n a l S o l u t i o n : T y p i c a l ,7 - 8 M o n t h s D e l i v e r y T i m ef r o m o r d e r t o F i r s t S p o o l

Multiple: POs, Suppliers, Locations Single: PO, Supplier, Location

Singular Fulfillment w/Separate Tasks: Seamless Fulfillment w/Integrated Task:

@Multiple Suppliers

PO PreparationsPO PlacementsContactsPOs ExpeditingQuality InspectionsCustoms Works

Paperwork

Multiple Transportation

Standard Execution

@Single Supplier

PO PreparationPO PlacementContactPO ExpeditingQuality InspectionsCustoms Work

Integrated Paperwork

No Inter-Supplier Transportation

Seamless Execution(Industry Pioneer)

CIMTAS PIPE

I n t e g r a t e d S o l u t i o n : N e w E r a ,S u b s t a n t i a l l y F a s t e r D e l i v e r y T i m ef r o m O r d e r t o F i r s t S p o o l

Page 12: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in
Page 13: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Continuous and paperless production flow

@ 2 Bays of 200 & 230m (656 & 755 ft)

• 25,000 sqm fenced area (265,000 sq ft)

• 14,000 sqm covered area (160,000 sq ft)

• Yearly Manufacturing Capacity: ~ 150,000 tons

(Line Pipes) , ~ 60,000 tons (Process Pipes)

L S A W P I P E W O R K S A b o u t

• Advanced technology with hi-tech

machinery following Industry 4.0 era

• Flexible manufacturing capability of

Carbon, Alloy and Stainless Steel Pipes

@ single location

• Operational since July, 2017

Page 14: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

L S A W P I P E W O R K S P r o d u c t i o n R a n g e

Pipe Diameter : 16” – 64”(406 - 1,626 mm)

Pipe Length : 6 - 12.2 m(20’ - 40’)

Thickness : 8 - 70 mm(0.32” – 2.75”)

Multiple production solutions for manfacturing

different diameter & thickness combinations:

• JCO Bending + Post Bending + Calibration & Straightening

• JCO Bending + Post Bending + Mechanical Expander

• Edge Crimping + JCO Bending + Calibration & Straightening

• Edge Crimping + JCO Bending + Mechanical Expander

Multiple metallurgies capability:

• Carbon Steel

▪ API 5L Grades

▪ ASTM A671, A672.. Grades

• Stainless Steel

▪ ASTM A358

• High Yield Carbon Steel

▪ API 5L X Grades

• Alloy Steels

Page 15: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

D I F F E R E N T I A T O R S

S A F E T Y & E N V I R O M E N T

• Zero Accident (Corporate HSE) Programme

• OHSAS regulation

• Risk Analysis & Lessons Learned

• 5S Programme

• LEED Gold Certified, Globally First

• Effective use of Energy

R E L I A B I L I T Y

• Preferred Partner

• Proprietary Privilege & Code of Conduct

• Sustainability

• On Time Delivery

• Least Total Installed Cost

• Effective use of Advanced Technology

E F F I C I E N C Y

• Integrated Piping Solutions (IPS)

• State-of–the–art facility

• Lean Programme & Kaizen Workshops

• Continous & Paperless Flow

• Multiple Award Winner with Proven Flexibility

• Advanced Technology & Information Systems

W O R L D C L A S S Q U A L I T Y

• High-tech Machinery

• Multi-Metallurgy Manufacturing

• Excellence in Services

• Proven Quality Assurance Systems

• Wide International Experience

• Skilled & Dynamic Personnel

Page 16: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

Welding Expertise

• 11 EWE – European Welding Engineers

• To date;

• 2,500 WPQR/WPAR and 5,950 WPS Prepared

• +15,000 Welders Qualified

Mechanical & Metallographic Test Laboratory

(ISO 17025 Certified)

• Tensile Test (including elevated temperatures)

• Bend Test

• Charpy Impact Test

• Fully Automated Micro &

Macro Hardness Test

▪ HRB-HRC-HBW-HV

• Metallographic Analysis

(Macro and Micro)

• Spectrometric Chemical Analysis

• Intergranular Corrosion Test

C E N T E R O F E X C E L L E N C E W e l d i n g , L a b o r a t o r y & T e s t i n g

Page 17: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in
Page 18: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

L S A W P I P E W O R K S P r o d u c t i o n F l o w

Page 19: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Prime supplier; unique design, engineering and production

• Globally proven industry leading technology

• 52,000 kN high capacity bending press

• Deflection compensation eliminating lower tool change

J C O F O R M I N G K e y M a c h i n e s

Page 20: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Prime supplier; unique design, engineering and production

• Post bending utilizing press technology instead of rollers

• 15,000 kN capacity for bending straight edges up to wall thickness: 45 mm

• Minimized Lower Tool change

P O S T B E N D I N G K e y M a c h i n e s

Page 21: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Heat Treatment possibility by two different methods:

▪ Batch Type Furnace

• Maximum temperature: 1,200C̊

• 80 ton capacity with 2 doors & 2 cars

▪ Induction Technology

• Annealing & Normalizing by custom made (designed, engineered & produced) high-tech induction equipment (Max. Temp.: 1,200C̊ )

H E A T T R E A T M E N T K e y M a c h i n e s

PWHT & Normalizing in Batch Type Furnace Induction Technology

Page 22: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Unique design, multi-purpose forming press

• 35,000 kN high capacity

• Multi-purpose functionality for:

▪ Calibration (for roundness)

▪ Straightening (for banana form)

▪ Crimping (for pre-bending)

C A L I B R A T I O N A N D C R I M P I N G K e y M a c h i n e s

Calibration Function

Crimping Function

StraighteningFunction

Page 23: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

F U L L B O D Y M E C H A N I C A L E X P A N D E R K e y M a c h i n e s

• Globally proven, prime supplier

• Full body length up to 12 m

• Including pre-wash and post-wash systems

• Main cylinder of maximum 1,500 tf

• Fully automatic controlled

• Quick changing tool system

Page 24: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Globally proven industry leading technology

• Latest phased array technology

• Meeting the demanding industry requirements

U L T R A S O N I C T E S T I N G K e y M a c h i n e s

• Laser Seam Tracking

• Sector scan to optimize the angle of incidence and focus length

• Multiple probes based on wall thickness for weld zone

Page 25: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Digital Radiography allowing real time inspection

• YXLON MG 450/4.5 technology

• 450 kVA power to cover complete thickness range

R A D I O G R A P H I C T E S T I N G K e y M a c h i n e s

Page 26: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• 350 bar maximum testing pressure

• 30,000 kN maximum pressing force

• Moving head and custom engineered air exhausting system

H Y D R O S T A T I C T E S T I N G K e y M a c h i n e s

Page 27: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

• Unique design with multi-measurement purpose

• In-line and Autonomous Pipe

Measurement System

• Measurement of;

• Real time & on-line data

integrated with Plant ERP System

• High-end Laser Technology

• Data Analysis, Quality Conformance and 3D Monitoring Software pursuing the International Standards (API, ASTM, etc.)

3 D M e a s u r i n g S y s t e m K e y M a c h i n e s

▪ Diameter

▪ Shape

▪ Length

▪ Straightness and Weld Bead

Page 28: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in
Page 29: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

I n - H o u s e B l a s t i n g & C o a t i n gL S A W P I P E W O R K S

In House Capabilities

• Multi-Layer Epoxy Lining & Coating

• Polyurethane Lining & Coating

• 3 humidity & temperature controlled coatingbays with total 4,860 sqm closed area

• Automated internal & external blasting

machines

• 7 manual blasting cabinets

• Coating capacity of 20,000 sqm per month

Page 30: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

S u b - C o n t r a c t i n g C o a t i n g & L i n i n gL S A W P I P E W O R K S

Partnering with BORUSAN Group;

• Over 25 years business relationship & partnering

• Partnering Outlooks with:

• Borusan Port – Loading & Unloading & Storage

• Borusan Logistics – Freight Forwarding & Logistics

• Borusan Mannesmann – Coating & Lining

Single & Easy Route (2 km); Cimtas > Borusan Mannesmann > Borusan Port

Page 31: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

S u b - C o n t r a c t i n g C o a t i n g & L i n i n g

Borusan Mannesmann Boru Capabilities• Range

▪ Length: 6 – 24 m (20’ – 80’)

▪ Diameter: 20" – 120" (508 – 3,048 mm)

▪ Capacity: 3,000 sqm/shift

L S A W P I P E W O R K S

• Quality; Certification & Standards▪ Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213

▪ FBE (Fusion Bonded Epoxy) OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213

▪ Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1

▪ Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1

▪ Flow Coat Epoxy ID Coating: API RP 5L2, EN 10301

▪ Epoxy ID Coating: AWWA C 210

Type OD IDFusion Bonded Epoxy (FBE)

Dual Layer FBE (ARO)

Epoxy

3 Layer Polyetyhlene (3LPE)

3 Layer Polypropylene (3LPP)

Cement

• Coating & Lining Scope

Page 32: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

L S A W P I P E W O R K S S u b - C o n t r a c t i n g C o a t i n g & L i n i n g

Other Coating & Lining Sub-Contractors

• 4 sub-contractors located in Turkey

• Proven experience

• Coating & Lining Scope

Type OD ID

Epoxy

Polyurethane (PU)

Concrete Weight Coating (CWC)

Insulating Foam

Fusion Bonded Epoxy (FBE)

Dual Layer FBE (ARO)

3 Layer Polyetyhlene (3LPE)

3 Layer Polypropylene (3LPP)

Cement

• Logistics & Proximity

Page 33: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

L S A W P I P E R E F E R E N C E S

Page 34: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C I M T A S P I P E G R O U P B U S I N E S S R E F E R E N C E S

Page 35: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . C e r t i f i c a t e s

Page 36: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . A w a r d s

Page 37: CORPORATE ALIGNMENT LOGO...•Cimtas Module and Shipyard, Ningbo, China: •Cimtas Ningbo Modular Skids Pipe Spools • 3,550 people including 300 engineers • With Activities in